KHE 81 - Welding machine Weller - Free user manual and instructions

Product Type	Soldering iron holder with Stop + Go control
Brand	Weller
Model	KHE 81
Category	Soldering machine (accessory)
Mains voltage	230 V AC
Power consumption	3 W
Mains fuse	T 0.4 A (5x20 mm)
Protection class	1
Dimensions (control unit)	137 x 75 x 90 mm
Estimated weight	Approx. 0.5 kg
Control type	Fiber optic (potential-free)
Control signal KHE 81	LED for light transmission
Number of supported holders	2 (one input must remain closed if only one is used)
Stop + Go function	Activates fume extraction when iron is removed, deactivates after 20 seconds
Temperature reduction	150°C after 20 min of inactivity (digital stations)
Auto Off function	Shuts down after 60 minutes of inactivity (digital stations)
Light guide maintenance	Clean with denatured alcohol (KHE); can be shortened if damaged
Fuse replacement	Unscrew the control unit, fuse holder on the printed circuit board
Repairs	Only by authorized personnel
Delivery contents	Control unit, soldering iron holder with fiber optic, instruction manual, safety instructions
Compliance standards	2004/108/EC, 2006/95/EC, 2011/65/EU (RoHS)

Frequently Asked Questions - KHE 81 Weller

How does the Stop + Go system of the KHE 81 work?

The holder detects the presence of the soldering iron via a fiber optic. When you remove the iron, a light signal (LED for KHE 81) activates the fume extraction (WFE). After 20 seconds without use, the extraction stops automatically.

How do I connect the fiber optic to the control unit?

Unscrew the clamping nut on the input (1), insert the fiber optic until it stops, then tighten the nut. If only one holder is used, the second input must remain closed.

How do I replace the mains fuse?

Switch the device off. Unscrew the 4 screws of the control unit. The fuse holder (glass tube fuse 5x20 mm, T0.4A) is located on the printed circuit board.

How do I clean the light guide (fiber optic)?

For KHE holders, regularly clean the light entrance with denatured alcohol. If the light guide is damaged, it can be shortened after unscrewing the threaded connector.

What is temperature reduction and Auto Off?

On digital stations, after 20 minutes of inactivity, the temperature automatically drops to 150°C. After 60 minutes, the Auto Off function completely switches off the soldering iron.

Can I use two soldering irons with one control unit?

Yes, the control unit is designed for two holders. If only one is used, the other fiber optic input must remain closed.

What does the green LED on the control unit mean?

The green LED (2) indicates that the control unit is powered on and ready for operation.

Is the KHE 81 compatible with all Weller stations?

It is compatible with Weller soldering stations that use a soldering iron with an appropriate connector. For optimal operation, the soldering iron must be within the temperature regulation range.

What items are delivered with the KHE 81?

The delivery includes: the control unit, the soldering iron holder with fiber optic, the instruction manual, and the safety instructions.

What safety precautions must I observe?

Read the instruction manual and safety instructions carefully. Failure to comply with the instructions can result in personal injury or death. Repairs must be carried out only by authorized personnel.

USER MANUAL KHE 81 Weller

Two black industrial electronic components with internal cavities and a coiled cable, shown against a white background (no text or symbols visible)

Two black industrial electrical components with visible internal structures and wiring (no text or symbols)

Betriebsanleitung - Mode d'emploi - Gebruiksaanwijzing - Istruzioni per l'uso - Operating Instructions - Instruktionsbok - Manual de uso - Betjeningsvejledning - Manual do utilizador - Käyttöohjeet - ОднгієсLambdaурац - Kullanım kılavuzu - Návod k použití - Instrukcja obsługi - Üzemeltetési utasítás - Návod na používanie - Navodila za uporabo - Kasutusjuhend - Naudojimo instrukcija - Lietošanas instrukcija - Ръководство за работа - Manual de exploatare Naputak za rukovanje

Inhaltsverzeichnis

Für Ablage KHE

Illustration support Stop + Go KHE

1. Attention! 5

2. Description 5

Illustration support Stop + Go KHP

1. Attention! 7

2. Description 7

Illustration of KHE Stop + Go

1. Caution! 17

2. Description 17

Technical data 17

1. Commissioning 17

2. Maintenance instructions 17

3. Operating guidelines 18

4. Scope of delivery 18

Table of contents Page

For KHP Rest

Illustration of KHP Stop + Go

1. Caution! 19

2. Description 19

Technical data 19

1. Commissioning 19

2. Maintenance instructions 19

3. Operating guidelines 20

4. Scope of delivery 20

Two black electronic devices with internal components, one open and one connected to a cable (no visible text or symbols)

Two black electronic devices with internal components, one with a circular cutout and the other with a cable (no visible text or symbols)

KHE 81 Safety rest

Technical line drawing of a mechanical device with no visible text or symbols

1. Lichtleiter
2. LED Netzkontrolle

3. Steckdosenausgang

4. Fibre optique

5. LED de contrôle du secteur

6. Sortie prise de courant

7. Lichtgeleider

8. LED netspanning

9. Contactuitgang

10. Fibra ottica

11. Spia LED per controllo tensione

12. Presa elettrica

13. Light guide

14. Mains control LED

15. Socket outlet

16. Ljusledare

17. Nätkontroll, lysdiod

18. Eluttgaets utgång

19. Conductor óptico

20. LED de control de red

21. Salida de base de enchufe

22. Lysleder

23. LED netkontrol

24. Stikdåseudgang

25. Condutor de luz

26. LED Controlo de rede

27. Saída da tomada

28. valojohdin

29. LED-merkkivalo

30. pistorasian ulostuloliitäntä

31. Φωτοαγωγός

32. Έλεγχος του ηλεκτρικού δικτύου LED

33. Έξοδος του ρευματοδότη

34. Fiber optik kablo

35. Sebeke kontrol LED'i

36. Priz çıkışı

37. Optický kabel

38. Kontrolka LED síťového napájení

39. Zásuvka výstupu

40. Światłowód

41. Dioda kontroli sieci

42. Wyjście gniazda wtykowego

43. optikai vezeték

44. hálózatfigyelő LED

45. dugaszolóaljzat-kimenet

46. Optický kábel

47. Kontrolka LED sietového napájania

48. Výstup zásuvky

49. Svetlobni vodnik

50. Svetleča dioda za kontrolo omrežja

51. Vtični izhod

52. Valgusjuhe

53. Võrgu kontroll-lamp

54. Pistikupesa väljund

55. Šviesolaidis

56. Tinklo kontrolės indikatorius

57. Kištukinio lizdo išėjimas

58. Optiskais kabelis

59. Tikla kontroles gaismas diode

60. Kontaktligzdas izeja

61. Светопроводник

62. LED Контрол на мрежата

63. Изходен контакт

64. Cablu cu fibră optică

65. LED control retea

66. leşire priză

67. Svjetlosni vodič

68. LED nadzor mreže
69. Izlaz za utičnicu

KHP 81 Safety rest

Technical line drawing of a mechanical device with internal components and a numbered annotation (no text or symbols)

1. Lichtleiter
2. LED Netzkontrolle
3. Druckluftanschluss (P) 3,5-7 bar

4. Druckluftausgang (A) für WFE

5. Light guide

6. Mains control LED
7. Compressed air connector (P), 3.5-7 bar

8. Compressed air outlet (A) for the WFE

9. Fibre optique

10. LED de contrôle du secteur
11. Raccord d'air comprime (P) 3,5-7 bars

12. Sortie d' air comprimé (A) pour WFE

13. Lichtgeleider

14. LED netspanning
15. Persluchtaansluitning (P) 3,5-7 bar

16. Persluchtuitgang (A) voor WFE

17. Fibre optique

18. LED de contrôle du secteur
19. Raccord d' air comprime (P) 3,5-7 bars

20. Sortie d' air comprimé (A) pour WFE

21. Ljusledare

22. Nätkontroll, lysdiod
23. Tryckluftanslutning (P) 3,5-7 bar

24. Trycklufttutgång (A) för WFE

25. Conductor óptico

26. LED de control de red
27. Empalme de aire comprimido (P), 3,5-7 bares

28. Salida de aire comprimido (A) para WFE

29. valojohdin

30. LED-merkkivalo
31. painertmaliitäntä (P) 3,5-7 bar

32. Painertman ulostuloliitäntä (A), WFE

33. Lysleder

34. LED netkontrol
35. Tryklufttilslutning (P) 3,5-7 bar

36. Trykluftudgang (A) til WFE

37. Φωτοαγωγός

38. Έλεγχος του ηλεκτρικού δικτύου LED
39. Σύνδεση του πεπιεσμένου αέρα (P) 3,5 - 7 bar

40. Έξοδος του πεπιεσμένου αέρα (Α) για τη συσκευή WFE

41. Condutor de luz

42. LED Controlo de rede
43. Conexão de ar comprimida (P) 3,5-7 bar

44. Saída de ar comprimido (A) para WFE

45. Fiber optik kablo

46. Sebeke kontrol LED'i
47. Basınçlı hava bağlantısı (P) 3,5-7 bar

48. WFE için basınçlı hava çıkışı (A)

49. Optický kabel

50. Kontrolka LED síťového napájení
51. Přívod stlačeného vzduchu (P) 3,5-7 bar

52. Výstup stlačeného vzduchu (A) pro WFE

53. Światłowód

54. Dioda kontroli sieci
55. Przyłącze spr żonego powietrza (P) 3,5-7 bar

56. Wyjście spr żonego powietrza (A) dla WFE

57. optikai vezeték

58. hálózatfigyelő LED
59. súrített levegő csatlakozója (P) 3,5-7 bar

60. sürített levegő kimenete (A) a WFE számára

61. Optický kábel

62. Kontrolka LED sietového napájania
63. Prípoj stlačeného vzduchu (P) 3,5-7 bar

64. Výstup stlačeného vzduchu (A) pre WFE

65. Svetlobni vodnik

66. Svetleča dioda za kontrolo omrežja
67. Priključek za komprimirani zrak (P) 3,5-7 bar

68. Izstop komprimiranega zraka (A) za napravo WFE

69. Valgusjuhe

70. Võrgu kontroll-lamp
71. Suruõhuühendus (P) 3,5-7 baari

72. Suruõhuväljund (A) WFE-le

73. Šviesolaidis

74. Tinklo kontrolės indikatorius
75. Suslègtojo oro jungtis (P) 3,5-7 bar

76. Suslėgtojo oro išėjimas (A) j WFE

77. Optiskais kabelis

78. Tīkla kontroles gaismas diode
79. Saspiestā gaisa pieslēgums (P) 3,5-7 bar

80. Saspiestā gaisa izeja (A), paredzēta WFE

81. Светопроводник

82. LED Контрол на мрежата
83. Присъединител за сгъстен въздух (Р) 3,5-7 бар

84. Изход за сгъстен въздух (A) за WFE1. Cablu cu fibră

85. LED control retea

86. Racord de aer comprimat (P) 3,5-7 bari

87. leşire aer comprimat (A) pentru WFE

88. Svjetlosni vodič

89. LED nadzor mreže
90. Priključak komprimiranog zraka (P) 3,5 – 7 bara
91. Izlaz komprimiranog zraka (A) za WFE

Thank you for placing your trust in our company by purchasing the Weller KHE / KHE 81 Stop + Go Rest. Production was based on stringent quality requirements which guarantee the perfect operation of the device.

1. Caution!

Please read these Operating Instructions and the attached Safety Information carefully prior to initial operation. Failure to observe the safety regulations results in a risk to life and limb.

The manufacturer shall not be liable for damage resulting from misuse of the machine or unauthorised alterations.

The Weller KHE / KHE 81 Stop + Go Rest corresponds to the EC Declaration of Conformity in accordance with the basic safety requirements of Directives 2004/108/EEC, 2006/95/EEC and 2011/65/EU /(RoHS).

2. Description KHE / KHE 81

The KHE / KHE 81 Stop + Go Rest is a switch-off and follow-up control for the WFE soldering fume extraction device.

The soldering iron rest has a zero-voltage guide connection to the control unit. In rest KHE 81, the light signal is transmitted to the control unit by an LED. In the case of rest KHE, the light inlet is located in the holder funnel.

The solder fume extractor cuts out approximately 20 sec. after the soldering gun is placed in the holder.

3. Commissioning

Check that the mains voltage is consistent with the information on the type plate. If the mains voltage is correct, plug the control unit into an earthed safety socket. The green LED (2) indicates that the system is ready to operate. The control unit is equipped for the operation of 2 soldering iron rests.

Technical Data

Mains voltage: 230 V AC

Power consumption: 3 W

Maximum breaking capacity: 100 W

Mains fuse: T 0.4A (5x20)

Protection Class: 1

Dimensions of control unit: 137 x 75 x 90

When being operated with one soldering iron rest only, the second light guide inlet has to be kept sealed. To connect the light guide (1) loosen the clamp nut and insert the light guide as far as the stop, then screw up the nut finger-tight. Next, insert the WFE mains cable into output socket (4) of the control unit and switch on.

KHE:

Place the FE soldering iron in the soldering gun holder and make sure that the light inlet (1) is completely covered by the soldering gun.

KHE 81:

Insert the soldering gun plug into the socket in the safety rest. Connect the safety rest connecting cable to the soldering station. To ensure that the over-run control device functions properly, the temperature of the soldering gun must be within the control range.

The solder fume extractor WFE shuts down after approx. 20 sec. The WFE restarts when the soldering gun is removed from the soldering gun holder.

Standard setback (in digital soldering stations)

If the soldering tool is not used within a period of 20 minutes the temperature will be automatically reduced to a standby temperature of 150^ C ( 300^ F). After three setback periods (60 min.) the "AUTO OFF" function will be activated and the soldering iron will be switched off.

4. Maintenance

To ensure that the device functions properly, it is important to ensure that the optical fibre (1) is connected correctly between the holder and the control unit. If the optical fibre is damaged, it can be cut to length again. In holders KHE, the light inlet in the holder funnel must be cleaned with alcohol (methylated spirit) at regular intervals.

If the light inlet of the optical fibre (1) is damaged, the optical fibre can be reinserted and cut to length again.

For this purpose, the screw fitting of optical fibre (1) on the soldering gun holder must be undone.

To replace the mains fuse, the control unit must be switched off and isolated from the mains and the 4 control unit casing bolts must be removed. The fuse holder for glass tube fuse (5x20) is on the circuit board.

Caution!

Repair work may only be performed by authorised specialist personnel.

5. Operating instructions

The operating instructions for the WELLER soldering tools used are applicable in conjunction with operating instructions.

6. Scope of supply

Control unit

Soldering iron rest with light guide

Operating Instructions

Safety Information

Subject to technical change without notice!

See the updated operating instructions at www.weller-tools.com.

Thank you for placing your trust in our company by purchasing the Weller KHP / KHP 81 Stop + Go Rest. Production was based on stringent quality requirements which guarantee the perfect operation of the device.

1. Caution!

Please read these Operating Instructions and the attached Safety Information carefully prior to initial operation. Failure to observe the safety regulations results in a risk to life and limb.

The manufacturer shall not be liable for damage resulting from misuse of the machine or unauthorised alterations.

The Weller KHP / KHP 81 Stop + Go Rest corresponds to the EC Declaration of Conformity in accordance with the basic safety requirements of Directives 2004/108/EEC, 2006/95/EEC and 2011/65/EU /(RoHS).

2. Description KHP / KHP 81

The KHP / KHP 81 Stop + Go Rest is a switch-off and follow-up control for the WFE soldering fume extraction device. The soldering iron rest has a zero-voltage guide connection to the control unit.

In rest KHP 81, the light signal is transmitted to the control unit by an LED. In the case of rest KHP, the light inlet is located in the holder funnel.

The solder fume extractor cuts out approximately 20 sec. after the soldering gun is placed in the holder.

3. Commissioning

Check that the mains voltage is consistent with the information on the type plate. If the mains voltage is correct, plug the control unit into an earthed safety socket. The green LED (2) indicates that the system is ready to operate. The control unit is

Technical Data

Mains voltage: 230 V AC

Power consumption: 6 W

Cutting-off pressure: 3.5-7 bars

Mains fuse: T 0.4 A (5x20)

Protection Class: 2

Dimensions of control unit: 137 x 75 x 90

equipped for the operation of 2 soldering iron rests.

When being operated with one soldering iron rest only, the second light guide inlet has to be kept sealed. To connect the light guide (1) loosen the clamp nut and insert the light guide as far as the stop, then screw up the nut finger-tight. Now connect the compressed air supply (3) and the WFE P to the compressed air outlet (4) and turn on the fume extractor.

KHP:

Place the FE soldering iron in the soldering gun holder and make sure that the light inlet (1) is completely covered by the soldering gun.

KHP 81:

Insert the soldering gun plug into the socket in the safety rest. Connect the safety rest connecting cable to the soldering station. To ensure that the over-run control device functions properly, the temperature of the soldering gun must be within the control range.

The solder fume extractor WFE shuts down after approx. 20 sec. The WFE restarts when the soldering gun is removed from the soldering gun holder.

Standard setback (in digital soldering stations)

If the soldering tool is not used within a period of 20 minutes the temperature will be automatically reduced to a standby temperature of 150^ C ( 300^ F). After three setback periods (60 min.) the "AUTO OFF" function will be activated and the soldering iron will be switched off.

4. Maintenance

To ensure that the device functions properly, it is important to ensure that the optical fibre (1) is connected correctly between the holder and the control unit. If the optical fibre is damaged, it can be cut to length again. In holders KHP, the light inlet in the holder funnel must be cleaned with alcohol (methylated spirit) at regular intervals.

If the light inlet of the optical fibre (1) is damaged, the optical fibre can be reinserted and cut to length again.

For this purpose, the screw fitting of optical fibre (1) on the soldering gun holder must be undone.

To replace the mains fuse, the control unit must be switched off and isolated from the mains and the 4 control unit casing bolts must be removed. The fuse holder for glass tube fuse (5x20) is on the circuit board.

Caution!

Repair work may only be performed by authorised specialist personnel.

5. Operating instructions

The operating instructions for the WELLER soldering tools used are applicable in conjunction with operating instructions.

6. Scope of supply

Control unit

Soldering iron rest with light guide

Operating Instructions

Safety Information

Subject to technical change without notice!

See the updated operating instructions at www.weller-tools.com.

Apex Tool Group S.N.C.

25 Av. Maurice Chevalier B.P. 46

77832 Ozoir-la-Ferrière, Cedex

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Fax: [phone]

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Apex Tool S.r.l.

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Apex Power Tools India Pvt. Ltd.

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Level 2, Elegance, Room no. 214

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Apex Tool Group S.N.C.

25 Av. Maurice Chevalier B.P. 46

77832 Ozoir-la-Ferrière, Cedex

Phone:[phone]

Fax: [phone]

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Apex Tools - Canada

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Apex Tool Group

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