SG1400i - Generator SCHEPPACH - Free user manual and instructions

USER MANUAL SG1400i SCHEPPACH

Explanation of the symbols on the equipment The use of symbols in this manual is intended to draw your attention to possible risks. The safety symbols and the explanations that accompany them must be perfectly understood. The warnings in themselves do not remove the risks and cannot replace correct actions for preventing accidents. Read operator manual. Before any use, refer to the corresponding section in this user manual. Important. Hot parts. Keep your distance. Important. Switch o󰀨 the engine before refueling. Do not refuel when operating. Important. Exhaust gas is poisonous, do not operate in an unventilated area. Wear hearing protection. Wear protective gloves. Beware of electrical voltage! Take care when handling fuel and lubricants! Remove the ignition cable before all maintenance work, and read the instructions for use. Don’t expose to rain. Starting engine creates sparking. Sparking can ignite nearby ammable gases. Strictly no naked ames or smoking near the appliance! Guaranteed sound power level of the device.www.scheppach.com

4. Earthing connection

3. Scope of Delivery

A. Tool bag B. Funnel/hose for oil C. Socket wrench D. Screwdriver E. Spark plug spanner F. Instruction Manual

The generator is suitable for devices which use a 230 AC voltage source. Please check the suitability for use of house hold devic- es on the manufacturer information. The machine may only be utilised for its intended use. Any other use is not intended. The user / operator, not the manufacturer, is liable for resulting damages or any type of injury resulting from any other use that is not in- tended. Please ensure that this device was not intend- ed for commercial use. We do not accept any warranty liability if the device is used for commercial, manual, or industrial operations, or activities similar to these.

Manufacturer: Scheppach GmbH Günzburger Straße 69 D-89335 Ichenhausen Dear Customer, We hope your new tool brings you much enjoyment and success. Note: According to the applicable product liability laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the product that occurs due to:

• Non-compliance of the operating instructions,

• Repairs by third parties, not by authorized service technicians,

• Installation and replacement of non-original spare parts,

• Application other than specied, We recommend: Read through the complete text in the operating in- structions before installing and commissioning the de- vice. The operating instructions are intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The operating instructions contain important information on how to operate the machine safely, professionally and economically, how to avoid danger, costly repairs, reduce downtimes and how to increase reliability and service life of the ma- chine. In addition to the safety regulations in the op- erating instructions, you have to meet the applicable regulations that apply for the operation of the machine in your country. Keep the operating instructions package with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. Read the instruction manual each time before operating the machine and carefully follow its information. The machine can only be operated by persons who were instructed concern- ing the operation of the machine and who are informed about the associated dangers. The minimum age re- quirement must be complied with.www.scheppach.com

Operating mode S2 (Short term use) The machine can be used in the short term with the indicated power. Acceptable ambient temperature: -5 to +40 °C Height: 1000 m above NN rel. air humidity: 90 % (not condensed)

6. Safety information

These operating instructions provide places con- cerning your safety which are marked with this indication: m Furthermore this manual contains other important sec- tions which are marked with the word “ATTENTION!”. m Attention! While using the machine some safety precautions must be observed to prevent injuries and damage. Read the directions with due care. If you give the equip- ment to any other person, give them these operating instructions as well. We assume no liability for injuries or damages which are a results of non-compliance of this manual and its safety notes. m DANGER Failure to follow these instructions may cause serious danger to life of danger or fatal injuries. m WARNING Failure to follow these instructions may cause danger to life or danger of serious injuries. m CAUTION Failure to follow these instructions may cause light to medium risk of injury. m NOTE Failure to follow these instructions may cause danger of damage of the engine or other property values.

1. No modications are allowed to be made to the

2. The speed preset by the manufacturer may not

be changed. The generator or connected devices could be damaged.

3. Risk of poisoning! Fumes, fuels and lubricants

are toxic. Do not breath in the fumes. The machine is to be used only for its prescribed pur- pose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this. Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the equipment is used in commercial, trade or industrial businesses or for equiv- alent purposes.

95 dB(A) Uncertainty K 1,97 dB (A) Power factor cos ϕ 1 Performance class G2 Quality class B Spark plug A5RTC Operating mode S1 (long use) The machine can be used continuously with the indi- cated power.www.scheppach.com

24. Emission levels are represented in the tech-

nical data under the stated values for sound power level (L

) and sound pressure level (L

and are not compulsory denite working levels. Because there is a connection between emission levels and immission levels, this can not reliably used to determine the potentially necessary ad- ditional precautions. Inuencing factors on the workforce‘s current immission level includes the properties of the work area, other noise sources, air borne sound, etc. such as e.g. the number of machines and other neighbouring processes and intervals, to which the user is exposed. Also the admissible immission levels can vary from coun- try to country. However, this information gives the user of the machine the opportunity to have a better estimation of the risks and dangers. Occa- sionally acoustic measurements should be take after installation in order to determine the sound pressure level.

25. Warning! Follow the electrical safety regulations

that apply to the location where the generators are used.

26. Warning! Take into account the requirements and

precautionary measures in the event of genera- tors being re-supplied, depending on the protec- tive measures of this device and the applicable directives.

27. Generator sets should only be used up to their

rated output under the rated ambient conditions. If the application of the generating set is carried out under conditions which do not comply with the reference conditions of ISO 8528-5 (7.1), and if the cooling of the motor or generator is im- paired, e.g. as a result of operating in restricted areas, a reduction in performance is required.

28. Do not cover the generator or place any objects

on top of the generator. ATTENTION: Only use unleaded normal petrol as fuel. Warning! This electric tool generates an electromag- netic eld during operation. This eld can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the electric tool.

4. Fire risk! Petrol and petrol fumes are highly am-

mable and explosive.

5. The generator must not be operated in unventi-

lated rooms. If the generator is to be operated in well-ventilated rooms, the exhaust gases must be discharged directly outside via an exhaust gas hose.

6. Even when using an exhaust hose, toxic gas can

still escape. Due to the risk of re, the exhaust hose should never be aimed at combustible ma- terial.

7. Never use the generator in rooms with highly

8. Hot surface! Risk of burning, do not touch the

exhaust system and engine unit.

9. Do not touch any of the mechanically moving or

hot parts. Do not remove any of the protective caps.

10. Protective equipment! Use suitable ear protec-

tion when near the device.

11. Only original parts should be used for mainte-

nance and accessories.

12. Repair and maintenance work must only be per-

formed by authorised qualied personnel.

13. Protect yourself from electric shocks.

14. Never touch the generator with wet hands

15. Only use outside with a extension cable which

is suitable for that and is appropriately marked (H07RN).

16. When using extension cables, the total length of

cables for a cross section of 1.5 mm

should not exceed 60 m; for a cross section of 2.5 mm

, 100 m should not be exceeded.

17. Do not use the generator in the rain or snow.

19. Fuel is combustible and highly ammable. Do

fuel the unit during operation. Do not fuel the unit when someone is smoking or near open ames.

20. Do not refuel or empty near naked lights or ames

or ying sparks. Do not smoke!

21. Put the generator on a secure and level place.

Turning, tipping or changing its position during operation is forbidden.

22. Install the generator at least 1 m away from the

walls or attached devices.

23. Children must be protected by ensuring that they

stay a safe distance away from the generator.www.scheppach.com

ATTENTION! When being used for the rst time, motor oil (15W-40, approx. 0.28 l) and petrol (unleaded nor- mal petrol) must be put in. Check the fuel level and the oil, and if necessary top them up. Make sure you have adequate ventilation. En- sure that the spark cable is securely in the spark plug. Unplug any electric device connected to the generator. Putting in oil (Fig. 5) Do not tilt the generator when topping up engine oil. This could lead to overlling and damage to the engine.

1. Place the generator on a at surface.

2. Remove the screws and the cover (5).

5. Close the cover (5) and tighten the screws.

Putting in fuel (Fig. 1/8) m DANGER Keep away from ignition sources! Always refuel in well-ventilated rooms or outside. Allow the generator to cool down for at least 2 minutes before removing the tank cover. Slowly loosen the cover to release the pres- sure in the tank. Open the fuel tank cap (2) and, using a ller pipe (not included in delivery), pour in a maxi- mum of 3 litres of unleaded fuel into the fuel container. Ensure the tank level is not exceeded and no fuel is spilled. Use the fuel lter. Clean up spilled fuel immedi- ately and wait until the fuel fumes have evaporated (re hazard). Close the fuel tank cap (2).

Start the engine (Fig. 1) ATTENTION! When starting with the starter grip (6) you can injure your hand with the sudden kick back. Wear protective gloves when starting. In „warm“ condition

• Put the on / o󰀨 switch (10) to the “on” position.

• Rotate the fuel valve (9) to the “ON” position.

• Start the engine with the starter grip (6) by sharply pulling the handle. If the engine has not started pull the handle again. In „cold“ condition

• Put the on / o󰀨 switch (10) to the “on” position.

• Pull out the choke lever (11). (not needed when warm)

• Rotate the fuel valve (9) to the “ON” position.

7. Before starting the equipment

• Open the packaging and remove the device care- fully.

• Remove the packaging material as well as the pack- aging and transport bracing (if available)

• Check that the delivery is complete.

• Check the device and its spare parts for possible damage caused by transportation. In the event of complaints, you must contact the distributor without delay. Claims at a later stage will not be accepted.

• If possible, store the packaging until the warranty period has expired

• Before handling the device, make yourself familiar with it by reading the operating instructions.

• For accessories, consumables and spare parts, only use original parts. Spare parts are available from your stockist.

• Include our item number, the device model and year of manufacture in your order. m ATTENTION! The device and packaging materials are not toys! Children must not be allowed to play with plastic bags, lm and small parts! There is a danger of choking or su󰀨ocating! Electrical safety

• Prior to use, the generator and its electrical equip- ment (including lines and plug connectors) should be checked to ensure that there are no defects.

• Never connect the generator to the mains (power point).

• Keep the cables as short as possible.

• Before connecting the machine, make certain that the data on the type plate matches with the mains power data.

• Due to the high mechanical stress, only tough, rubber-coated exible cables or equivalent cables should be used. Earthing (Fig. 1) Earthing is needed to disperse static discharge. Con- nect a cable from one side of the earthing connector (4) of the generator and from the other side to an external ground.www.scheppach.com

Operation display (8) Power indicator active - when the engine is running. Oil warning light (12) Display is active at low oil level and deactivated when su󰀩cient oil level. Tip: If the engine stalls or does not start, rotate the fuel valve to “ON” and then pull the start pull cord. If the oil warning light ickers for a few seconds, the engine oil is insu󰀩cient. Top up with oil and start again.

Before cleaning and maintenance work, turn o󰀨 the en- gine and pull the spark plug connector (15) out of the spark plug (16). WARNING! Risk of burning! Wait until the machine has cooled down before cleaning or servicing it. WARNING! Take any contaminated maintenance material and op- erating materials to a collection point designated for this purpose. Cleaning Keep the safeguards, air vents and the engine housing as dust and dirt free as possible. Wipe the device with a clean cloth or blow it with compressed air with low pressure. We recommend that you clean the device af- ter every use. Regularly clean the device with a damp cloth and a little soft soap. Do not use any cleaning products or solvents which could attack the plastic part of the device. Ensure that no water can penetrate the housing. Silencer and spark arrester (Fig. 2+7) The engine and the silencer are very hot after running the engine. Do not touch the engine and silencer during inspection or repair while they are still hot.

1. Remove the screws and pull the cover outwards.

2. Loosen the screw and remove the silencer cap

(20), the silencer screen (21) and the spark arrest- er.

3. Clean the carbon deposits on the silencer and

spark arrester with a wire brush. Use the wire brush lightly for cleaning to avoid damaging or scratching the silencer and spark arrester.

4. Check silencer and spark arrester. Replace them if

• Start the engine with the starter grip (6) by sharply pulling the handle. If the engine has not started pull the handle again.

• Push the choke lever (11) back once the engine has started. ATTENTION! This socket can be loaded continuously (S1) with 700 W and short term (S2) for a maximum of 5 minutes with 800 W. Note: Some electric devices (sabre saws, drills etc.) can use more electricity when doing heavy duty tasks. Storing the engine (Fig. 1) Before putting away, let the generator run without load so that the device can „cool down“.

• Turn the on / o󰀨 switch (10) to the „OFF“ position.

• Close the petrol tap (9). Connection to alternating current (AC)

• Allow the generator to run for a few minutes before connecting electrical devices.

• Do not exceed the load capacity of the generator by connecting more electrical devices than the device can handle.

• Do not switch on electrical devices until they are connected to the generator.

• Switch o󰀨 all connected electrical devices before stopping the generator. Tip: If the generator is connected to several loads or power consumers, please remember to connect the one with the highest starting current rst. and the one with the lowest starting current last. Overload protection (3) NOTE! This generator is tted with an overload protec- tor. This cuts o󰀨 the 230V socket (7).

• Switch the device o󰀨.

• Reduce the total wattage of the connected electrical devices to the rated power.

• Check the air lter for contamination. If contamina- tion is detected, remove it. (see air lter)

• Put the device back into operation. Tip: The overload indicator lamp may initially light up for a few seconds when using electrical equipment that requires a high starting current, such as a compressor or submersible pump. However, this is not a malfunc- tion. ATTENTION! Turn the device o󰀨 immediately and con- tact your Service Station:

• With unusual vibrations or noises.

• If the engine seems overloaded or has backred.www.scheppach.com

Changing the oil should take place when the engine is warm. WARNING! Drain fuel before replacing the oil. Only use engine oil (15W-40).

• Always set up the device on a level and stable sur- face. Do not operate the generator on forest soil, which radiates heat during operation and in the cooling phase and can ignite ammable materials!

• Remove the screws and the cover (5).

• Open the oil ller cap (17) and drain the warm engine oil into a container by tilting the generator.

• Pour in engine oil (approx. 0.28 litres).

• Close the cover (5) and tighten the screws. Low oil switch o󰀨 The low oil switch-o󰀨 responds, if there is not enough engine oil. The oil check bulb (12) starts to ash when there is insu󰀩cient oil in the motor. The check bulb be- gins to ash when the oil amount has gone below the safe level. The engine will turn o󰀨 independently after a short time. Restart is possible only after pouring in more engine oil.

Preparation for storage

• Empty the petrol tank with a petrol suction pump. Re- move fuel lter and drain the carburettor. Loosen the screw on the lower side of the carburettor and drain the petrol into a receptacle provided for this purpose. Warning notice: Do not remove fuel in closed rooms, close to re or whilst smoking. Vapours can cause explosions or res.

• Start the engine and leave it running until the rest of the petrol has been used up.

• Store fuel in tanks specically designed for this pur- pose.

• Change the oil after each season. To do this, remove the old oil from the warm engine and rell with new oil.

• Remove the spark plug. Fill about 20 ml of oil into the cylinder using an oil can.

• Slowly pull the express start so that the oil protects the cylinder from the inside.

• Screw the spark plug back in

• Store the device in a well ventilated place or area.

5. Install the silencer screen (21) and the silencer cap

6. Fit the cover and tighten the screws

Air lter (Fig. 6) If the engine operates frequently in dusty or other se- vere circumstances, clean the air lter element every 10 hours. If necessary, change the air lter element every 25 hours. Also refer to the service information. Clean the air lter (19) regularly, and if necessary ex- change it.

• Open the air lter cover (18).

• Remove the lter element (19).

• When cleaning the element do not use any strong cleaners or petrol.

• Clean the element by tapping it on a at surface. If it is very dirty wash with soapy water, rinse with clean water and leave to dry.

• Put it back together in the opposite order. Spark plug (Fig. 4) Check the spark plug after the rst 20 hours of use for dirt and if necessary clean it with a copper wire brush. Then service the spark plug after every 50 hours of use.

• Remove the spark plug connector (16) with a turning movement.

• Remove the spark plug with the spark plug socket (E) included.

• Put it back together in the opposite order. Petrol lter (Fig 8+9) Note: The petrol lter (22) is a lter bowl located directly under the petrol cap (2) , ltering any petrol added.

1. Turn the on /o 󰀨 switch (10) to the “OFF“ position.

2. Open the petrol cap (2)

3. Remove the petrol lter (22) and clean in a non-

ammable solvent or solvent with a high ash point.

Changing the oil (Fig. 5) If the petrol engine operates frequently under high tem- peratures or high loads, change the oil every 25 hours.www.scheppach.com

This can occur, for example, by handing it in at an au- thorised collecting point for the recycling of waste elec- trical and electronic equipment. Improper handling of waste equipment may have negative consequences for the environment and human health due to potentially hazardous substances that are often contained in elec- trical and electronic equipment. By properly disposing of this product, you are also contributing to the e󰀨ective use of natural resources. You can obtain information on collection points for waste equipment from your munic- ipal administration, public waste disposal authority, an authorised body for the disposal of waste electrical and electronic equipment or your waste disposal company. Environmental protection Take any contaminated maintenance material and op- erating materials to a collection point designated for this purpose. When disposing of residual uids (oils and fuel), ob- serve the corresponding environmental regulations. We recommend taking all remaining operating mate- rials to your local collection point in a suitable sealed container. Do not pour the remaining operating mate- rials into waste or on the ground.

Preparation for transporting

• Empty the petrol tank with a petrol suction pump or alternatively using the petrol tap and a suitable canister.

• Once it is ready for use, leave the engine running until the rest of the petrol has been used up.

• Empty the engine oil from the engine (as described).

• Remove the spark plug connector (16) from the spark plug.

• Secure the device with a tension belt to prevent it slipping out of place.

• The generator can be lifted and carried by using the handle.

12. Spare parts order

Service information Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consum- ables. Wear parts*: spark plug

• Not necessarily included in the scope of delivery! Spare parts and accessories can be obtained from our service centre. To do this, scan the QR code on the cover page.

The equipment is supplied in packaging to pre- vent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Defective components must be disposed of as special waste. Ask your dealer or your local council. Old devices must not be disposed of with house- hold waste! This symbol indicates that this product must not be disposed of together with domestic waste in compliance with the Directive (2012/19/EU) pertaining to waste electrical and electronic equipment (WEEE). This product must be disposed of at a designated collection point.www.scheppach.com

Fault Possible cause Remedy Engine does not start Automatic oil cut-out has not responded Check oil level, top up engine oil Spark plug fouled Clean or replace spark plug No fuel Refuel / have the petrol cock checked Generator has too little or no voltage Electronic defective Contact your dealer Over-current circuit-breaker has triggered Actuate the circuit-breaker and reduce the consumers Air lter dirty Clean or replace the lter

15. Maintenance schedule

Please adhere to the following maintenance periods in order to ensure a failure-free operation. IMPORTANT! The equipment must be lled with engine oil and fuel before it is started. Before each use After an operating period of 20 hours After an operating period of 50 hours After an oper- ating period of 100 hours After an oper- ating period of 300 hours Checking the engine oil

Changing the engine oil For the rst time, then every 50 hours

Cleaning the petrol lter

Visual inspection of the equipment

Cleaning the spark plug Distance: 0.6 mm, replace if necessary Checking andreadjusting the throttle vale on the carburetor

Cleaning the cylinder head

Important: The positions marked with “x*“ should only be carried out by an authorized dealer.www.scheppach.com