M 100 - Drill METABO - Free user manual and instructions

USER MANUAL M 100 METABO

mkg(lbs) 22 (48.5) 22 (48.5)

ENG 1 Declaration of Conformity 2 Specified Conditions of Use 3 General Safety Instructions 4 Special Safety Instructions 5Overview 6 Initial Operation

6.2 Power-supply connection

7.1 Installing safety chain

7.2 Switching on / switch-on sequence

7.3 Switching off drill

7.4 Switching off magnet

7.5 Mounting on the workpiece

8 Cleaning, Maintenance 9 Troubleshooting 10 Accessories 11 Repairs 12 Environmental Protection 13 Technical Specifications We, being solely responsible, hereby declare that this product conforms to the standards and direc- tives specified on page 2. The magnetic drill stand is designed for use with the Metabo drill B 32/3. The magnetic drill stand is designed for fastening to magnetisable metal and must therefore have perfect adhesion. In conjunction with the supplied safety chain, also suitable for working on vertical and angled surfaces and overhead. The user bears sole responsibility for damage caused by improper use. Generally accepted accident prevention regula- tions and the enclosed safety information must be observed. WARNING – Reading the operating instructions will reduce the risk of injury. WARNING Read all safety warnings and instructions. Failure to follow all safety warn- ings and instructions may result in electric shock, fire and/or serious injury. Keep all safety instructions and information for future reference. Before using the power tool, carefully read through and familiarise yourself with all the enclosed safety information and the Operating Instructions. Keep all enclosed documentation for future reference, and pass on your power tool only together with this documentation. For your own protection and for the protection of your power tool pay atten- tion to all parts of the text that are marked with this symbol! When working on angled and vertical surfaces and overhead, the magnetic drill stand must be secured with the supplied clamping chain so that it cannot fall down if the power supply is interrupted. When switching of the magnet, or if the power supply is interrupted, the magnet loses it holding power. The device executes a dangerous heaving movement. Always wear a hard hat when working overhead. Always wear a safety harness when working on scaffolds. Always wear protective goggles, gloves, and suit- able shoes when working. Ensure there is no damage to the mains connec- tion cables, switch and anti-kink device. The magnet produces magnetic and electromag- netic fields that can have a negative effect on medical implants. Original instructions Dear Customer, Thank you for the trust you have placed in us by buying a Metabo power tool. Each Metabo power tool is carefully tested and subject to strict quality controls by Metabo's quality assurance. Nevertheless, the service life of a power tool depends to a great extent on you. Please observe the information contained in these instructions and the enclosed documentation. The more carefully you treat your Metabo power tool, the longer it will provide dependable service. Contents 1 Conformity Declaration 2 Specified Use 3 General Safety Instructions 4 Special Safety Instructions 17026927_0411 M 100.book Seite 9 Dienstag, 26. April 2011 10:28 1010 ENGLISH ENG The surface for the electromagnet must be clean and flat. The magnet holding power depends on material thickness and condition. Paint, zinc and oxide layers reduce the magnet holding power. Do not expose the magnetic drill stand to rain and do not use in wet or potentially explosive rooms. Before any setting or maintenance work on the drill, pull the drill plug from the socket of the magnetic drill stand. Caution! When the mains plug of the magnetic drill stand is disconnected, the magnet loses its holding power. Observe the Operating Instructions of the drill. At the socket (4), only connect drills with the following current consumption: at 110-120 V: maximum 12 ampere; at 220-240 V: maximum 9 ampere. Before use, always check that the eccentric (13) is firmly clamped so that accidental displacement or rotation of the upper section is not possible. Wear protective goggles. Danger - electrical voltage. Danger - magnetic field. Persons with pacemakers prohibited. See page 3.

Snap hook of safety chain 2 Safety chain 3 Holding points 4 Drill socket 5 Slide plate 6 Threaded pins for adjusting backlash of the side plate 7 Lever 8Spindle 9 Switch for switching on the drill 10 Switch for switching off the drill 11 Switch for switching magnet on and off 12 Magnet block / Magnet 13 Eccentric 14 Screw for securing the drill 15 Holder for securing the drill 16 Clamping ring 17 Clamping ring screw Before plugging in, check to see that the rated mains voltage and mains frequency, as specified on the rating label, match your power supply. Check the unit for possible damage: Before using the unit, protective devices or slightly damaged components must be carefully checked for perfect and specified operation. Check that moving parts are in perfect working order and do not jam and check whether parts are damaged. All parts must be correctly installed and fulfil all condi- tions necessary to ensure perfect operation of the unit. Damaged protective devices and parts must be repaired or replaced according to specifica- tions by an authorised specialist workshop.

1. Screw the 3 levers (7) firmly into the spindle (8).

2. Inserting drill B 32/3:

- Unscrew additional handle from drill (observe the Operating Instructions of the drill). - Align the drill so that the thread (into which the additional handle was screwed) faces the holder (15). - Insert the drill collar into the clamping ring (16). - Screw the drill with screw (14) onto holder (15). - Tighten screw (17) of clamping ring. - Press switch (10) and set switch (11) to "0" (so that the drill cannot start up). - Insert mains plug of drill into socket (4) of magnetic drill stand.

Set continuous operation at the drill.

6.2 Mains connection

The magnetic drill stand is in protection class I and must therefore only be connected to sockets earthed according to specifications. If an extension cord is needed, it must be a three- core lead with a protective (earth) contactor that is properly connected to both the plug and the coupler of the cord. When working outdoors, only use the correspond- ingly marked extension cable approved for this purpose. Regularly check extension cables and replace if damaged. 5Overview 6 Commissioning 17026927_0411 M 100.book Seite 10 Dienstag, 26. April 2011 10:28 10ENGLISH

ENG The extension cable must be suitable for the drill and magnetic drill stand power ratings (see Tech- nical Specifications). If using a roll of cable, always roll up the cable completely.

7.1 Installing safety chain

When working on angled and vertical surfaces and overhead, the magnetic drill stand must be secured with the supplied safety chain (2) so that is cannot fall down if the power supply is interrupted. Fit the safety chain (2) so that if the mains voltage fails the magnetic drill stand is moved away from the operator. Caution! Check the safety chain (2) for damage. Before using the safety chain (2), always check it carefully to ensure it is operating faultlessly and as specified. If the safety chain (2) is damaged or the snap hook (1) is no longer in perfect working order, replace the safety chain immediately. -Fit the safety chain (2) on one of the two holding points (3) of the magnetic drill stand. - Then secure the safety chain to another suitable fastening point or to the material being proc- essed. Hook the snap hook (1) of the safety chain into one of the chain links so that the chain is as taut as possible. - Check that the snap hook (1) is completely closed. The safety chain does not substitute the magnetic force of the magnetic drill stand, but is simply used to secure against falling in the event of a voltage failure.

7.2 Switching on / switch-on sequence

For safety reasons, the drill can only be switched on after the magnet has been switched on. Please observe the switch-on sequence.

1. First switch on the magnet: set switch (11) to

"1". When the magnet is switched on, the indi- cator lamp built into the switch (11) lights up.

2. Wait until this occurs before turning on the drill

at the switch (9). See also chapter 9. Note: The full holding power of the magnet is avail- able when the drill is switched on.

7.3 Switching off drill

Press switch (10). Wait until the drill has come to a complete standstill.

Switching off magnet When the magnet is switched off, the magnet loses its holding power. Set switch (11) to "0".

7.5 Mounting on the workpiece

To permit the magnetic drill stand to adhere prop- erly to material that is to be drilled, the surface must be clean and smooth. Loose rust, dirt or grease must be removed before mounting the magnetic drill stand; any welding beads or surface irregularities must be smoothened. Thin coats of paint will not impair adhesion. Clean the magnet block as well (12) if necessary. After switching the magnet on, hold the handle of the magnetic drill stand and shake it firmly to ensure that the unit is adhering properly. If it is not, then check the condition of the surface of the material and that of the bottom of the magnet block. Clean as necessary and try again. Use on thin steel The unit adheres best to low-carbon steel that is at least 12 mm thick. For drilling a hole into thin steel, a steel plate meas- uring at least 100 x 200 x 12 mm can be secured under the material at the place where the magnetic stand is to be positioned. Non-ferrous metals To drill a hole in non-ferrous metal, the steel plate should be secured on the surface of the material and the magnetic drill stand then placed on the steel plate. Round or cambered surfaces If you need to drill into a round or cambered surface, then the magnet block (12) should be positioned with its longitudinal axis parallel to the axis of the camber. The open space between the magnet block and the camber should be packed with steel wedges or rods on both sides along the entire length of the magnet block so that after switching on the magnet as many as possible magnetic lines of force are conducted from the magnet pole through the wedges (or rods) and the material to the magnet block housing. Ensure that the steel wedges (rods) on both sides of the magnet block are distributed such that the axis of the drill bit is aligned directly to the centre of curvature; otherwise it could be diverted to one side. By shaking the handle of the magnetic drill stand, make sure that the stand adheres properly to the material.

- Observe the Operating Instructions of the drill. 7Use 17026927_0411 M 100.book Seite 11 Dienstag, 26. April 2011 10:28 1012 ENGLISH ENG - Centre the position at which the hole is to be drilled. - Align the magnetic drill stand so that the drill bit is near the centre marking. - Switch on the magnet of the magnetic drill stand (switch (11)). - After releasing the eccentric (13), the upper section of the magnetic drill stand can be rotated and laterally shifted so that the drill bit is exactly above the centre marking. Important! Firmly clamp the eccentric (13) again. Before use, always check that the eccentric (13) is firmly clamped so that accidental displacement or rotation of the upper section is not possible. - Then switch on the drill (switch (9)). - Start the drilling operation with minimum feeding force. - When the drill bit has started to drill, slightly higher feeding force can be applied. Excessive feeding force leads to premature wear of the drill bit. Ensure that the chip flow is regular - The graduated collar at the spindle (8) is used to determine the drilling depth. If (after use) the magnetic drill stand is placed on a material with low heat-dissipation char- acteristics for a long period (e.g. plastic), the magnet must not be switched on because this could lead to overheating of the magnetic coils. Perform regular maintenance work, cleaning and lubrication. Disconnect the mains plug before starting any setting, maintenance or repair work. For lubricating the rack and pinion that moves the slide plate (5) up and down, a few drops of oil should be applied occasionally to the rack. Coat the sliding surfaces of the slide plate (5) with multi-purpose grease. Backlash of the slide plate The backlash of the side plate is set ex works. The side plate (5) must be adjusted so that while the slide plate (with motor installed) can still be moved freely up and down, it will remain in any position without the weight of the drill pulling it down. The backlash of the side plate (5) can be adjusted as required using the seven threaded pins (6). Release lock nuts, tighten threaded pins and retighten lock nuts. Electronic restart protection (for preventing accidental restarting) If, with the drill switched on, a) the magnet is switched off or b) the power supply is interrupted, the drill comes to a standstill. If the magnet is then reactivated or the power supply restored, for safety reasons the drill does not restart automatically (electronic restart protec- tion). Turn the drill back on at the switch (9)

See also chapter 7.2. Use only genuine Metabo accessories. If you need any accessories, check with your dealer. For dealers to select the correct accessory, they need to know the exact model designation of your power tool. For a complete range of accessories, see www.metabo.com or the main catalogue. Repairs to electrical tools must be carried out by qualified electricians ONLY! The connection cable must only be replaced by Metabo or an authorised customer service work- shop. Contact your local Metabo representative if you have Metabo power tools requiring repairs. For addresses see www.metabo.com. You can download a list of spare parts from www.metabo.com. Metabo's packaging can be 100% recycled. Scrap power tools and accessories contain large amounts of valuable resources and plastics that can be recycled. These instructions are printed on chlorine-free bleached paper. 8 Cleaning, Maintenance 9 Troubleshooting 10 Accessories 11 Repairs 12 Environmental Protection 17026927_0411 M 100.book Seite 12 Dienstag, 26. April 2011 10:28 10ENGLISH

ENG Only for EU countries: Never dispose of power tools in your household waste! In accordance with European Guideline 2002/ 96/EC on used electronic and electric equipment and its implementation in national legal systems, used power tools must be collected separately and handed in for environmentally compatible recycling. Explanatory notes on the specifications on page 2. Changes due to technological progress reserved.

max = Maximum stroke

max = Maximum adhesive force A = Dimensions of magnet block m = Weight without mains cable The technical specifications quoted are subject to tolerances (in compliance with the relevant valid standards). 13 Technical Specifications 17026927_0411 M 100.book Seite 13 Dienstag, 26. April 2011 10:28 1014 FRANÇAIS