DH1200MAX - Drill SCHEPPACH - Free user manual and instructions

USER MANUAL DH1200MAX SCHEPPACH

Hammer drill Translation of original instruction manual

Explanation of the symbol on the product The use of symbols in this handbook is designed to direct your attention to possible risks. You must make sure that you understand the safety symbols and explanations accompanying them. Warnings themselves cannot remove risks and cannot substitute correct action for the prevention of accidents. Read the instruction manual and safety instructions before starting up and pay attention! Wear safety goggles! Wear ear-mu󰀨s! Wear a breathing mask! Protection class IIwww.scheppach.com

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Manufacturer: Scheppach GmbH Günzburger Straße 69 D-89335 Ichenhausen Dear customer, We wish you much joy and success in working with your new appliance. Note: According to the applicable product liability laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the product that occurs due to:

• Non-compliance of the operating instructions,

• Repairs by third parties, not by authorized service technicians,

• Installation and replacement of non-original spare parts,

• Application other than specied,

• A breakdown of the electrical system that occurs due to the non-compliance of the electric regu- lations and VDE regulations 0100, DIN 57113 / VDE0113. We recommend: Read through the complete text in the operating in- structions before installing and commissioning the device. The operating instructions are intended to help the user to become familiar with the machine and take advantage of its application possibilities in accord- ance with the recommendations. The operating instructions contain important infor- mation on how to operate the machine safely, profes- sionally and economically, how to avoid danger, cost- ly repairs, reduce downtimes and how to increase reliability and service life of the machine. In addition to the safety regulations in the operating instructions, you have to meet the applicable regu- lations that apply for the operation of the machine in your country. Keep the operating instructions package with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. Read the instruction manual each time before operating the machine and carefully follow its information. The machine can only be operated by persons who were instructed concerning the operation of the ma- chine and who are informed about the associated dangers. The minimum age requirement must be complied with. In addition to the safety instructions contained in this operating manual and the specic regulations of your country, the technical rules generally accepted for the operation of machines of the same type must be ob- served. We accept no liability for damage or accidents which arise due to non-observance of these instructions and the safety information.

6. Additional handle

3. Scope of delivery

5. Lubricating grease

The tool is designed for drilling with hammer action in concrete, rock and brick, as well as for chiseling work, always using the respective correct drill or chisel bit. The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufac- turer will be liable for any damage or injuries of any kind caused as a result of this. Please note that our equipment has not been de- signed for use in commercial, trade or industrial ap- plications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, re and/or serious injury. Save all warnings and instructions for future ref- erence. The term “power tool” in the warnings refers to your mains operated (corded) power tool or battery-oper- ated (cordless) power tool. Work area safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.www.scheppach.com

• Do not operate power tools in explosive atmos- pheres, such as in the presence of ammable liq- uids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and bystanders away while operat- ing a power tool. Distractions can cause you to lose control. Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapt- er plugs with earthed (grounded) power tools. Un- modied plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded sur- faces, such as pipes, radiators, ranges and refrig- erators. There is an increased risk of electric shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for car- rying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an ex- tension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is una- voidable, use a residual current device (RCD) pro- tected supply. Use of an RCD reduces the risk of electric shock. Personal safety

• Stay alert, watch what you are doing and use com- mon sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A mo- ment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will re- duce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the o󰀨-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your nger on the switch or energising power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turn- ing the power tool on. A wrench or a key left at- tached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and bal- ance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jew- ellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can re- duce dust-related hazards. Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn it on and o󰀨. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or stor- ing power tools. Such preventive safety measures reduce the risk of starting the power tool acciden- tally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the pow- er tool or hese instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may a󰀨ect the power tool’s op- eration. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly main- tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for opera- tions di󰀨erent from those intended could result in a hazardous situation. Service

• Have your power tool serviced by a qualied re- pair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.www.scheppach.com

m WARNING! This electric tool generates an elec- tromagnetic eld during operation. This eld can im- pair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operat- ing the electric tool. Hammer safety warnings

• Wear ear protectors. Exposure to noise can cause hearing loss.

• Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.

• Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock: Use suitable detectors to determine if utility lines are hidden in the work area or call the local util- ity company for assistance. Contact with electric lines can lead to re and electric shock. Damag- ing a gas line can lead to explosion. Penetrating a water line causes property damage or may cause an electric shock.

• When working with the machine, always hold it rmly with both hands and provide for a secure stance. The power tool is guided more secure with both hands.

• Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.

• Always wait until the machine has come to a com- plete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool.

Even if you use this electric power tool in ac- cordance with instructions, certain residual risks cannot be rules out. The following hazards may arise in connection with the equipment’s construction and layout:

• Lung damage if no suitable protective dust mask is used.

• Damage to hearing if no suitable ear protection is used.

• Health damage caused by hand-arm vibrations if the equipment is used over a prolonged.

Impact rate: 3780 bpm Drilling capacity in con- crete/stone (max.): 38 mm Protection class: II Weight: 6 kg Sound and vibration Sound and vibration values were measured in ac- cordance with EN 60745. Sound pressure level Drilling L

3 dB Sound power level Drilling L

3 dB Wear ear-mu󰀨s. The impact of noise can cause damage to hearing. Total vibration values (vector sum of three directions) determined in accordance with EN 60745. Vibration emission value a

Additional information for electric power tools Warning! The specied vibration value was established in ac- cordance with a standardized testing method. It may change according to how the electric equipment is used and may exceed the specied value in excep- tional circumstances. The specied vibration value can be used to com- pare the equipment with other electric power tools. The specied vibration value can be used for initial assessment of a harmful e󰀨ect. Keep the noise emissions and vibrations to a minimum.

• Only use appliances which are in perfect work- ing order.

• Service and clean the appliance regularly.

• Adapt your working style to suit the appliance.

• Do not overload the appliance.

• Have the appliance serviced whenever necessary.

• Switch the appliance o󰀨 when it is not in use.

• Open the packaging and remove the device care- fully.

• Remove the packaging material as well as the packaging and transport bracing (if available).

• Check that the delivery is complete.

• Check the device and accessory parts for trans- port damage.

• If possible, store the packaging until the warranty period has expired. m ATTENTION! The device and packaging materials are not toys! Children must not be allowed to play with plas- tic bags, lm and small parts! There is a risk of swallowing and su󰀨ocation!

9. Before starting the equipment

Before you connect the equipment to the mains sup- ply make sure that the data on the rating plate are identical to the mains data. Always pull the power plug before making adjust- ments to the equipment. Check the drilling point for concealed electrical ca- bles, gas and water pipes using a cable/pipe detec- tor. Additional handle (Fig. 2 – Item 6) For safety reasons you must only use the hammer drill with the additional handle. The additional handle (6) enables you to achieve bet- ter stability whilst using the hammer drill. The ma- chine must not be used without the additional handle (6) for safety reasons. The additional handle (6) is secured to the hammer drill by a clamp. Turning the handle anti-clockwise (looking from the handle) will release the clamp. Turning the handle clockwise will tighten the clamp. First release the additional handle clamp. You can then swing the additional handle (6) into the most comfortable working position for you. Now turn the additional handle in the opposite direction again until the additional handle is secure. Tool insertion (Fig. 3)

• Clean the tool before insertion and apply a thin coating of drill bit grease to the shaft of the tool.

• Pull back and hold the locking sleeve (2).

• Insert the dust-free tool into the tool mounting as far as it will go whilst turning it. The tool will lock itself.

• Check that it is properly secure by pulling the tool. Tool removal (Fig. 4) Pull back and hold the locking sleeve (2) and remove the tool. Dust collection device (Fig. 5) Slide the dust collection device (a) over the drill bit before carrying out any hammer drilling vertically above your head.

Important. To prevent all danger, the machine must only be held using the two handles. Otherwise there may be a risk of su󰀨ering an electric shock if you drill into cables. Switching on and o󰀨 (Fig. 1) To switch on: Press the control switch (4). To switch o󰀨: Release the control switch (4). Setting the operating mode (Fig. 6) The operating mode of the power tool is selected with the mode selector switch Note: Change the operating mode only when the ma- chine is switched o󰀨! Otherwise, the machine can be damaged. – Turn the mode selector switch to the requested po- sition.

• Position for hammer drilling (A): When the drilling tool does not immediately rotate upon switching on, allow the machine to run slowly until the drilling tool rotates.

• Vario-Lock (B) position for adjustment of the chisel- ling position

• Position for chiselling (C) Important. Only low pressure is required for hammer drill- ing. Excessive pressure will exert an unneces- sary force on the motor. Check the drill bits at regular intervals. Sharpen or replace blunt drill bits.

11. Cleaning and maintenance

Always pull out the mains power plug before starting any cleaning work. Cleaning

• Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.

• We recommend that you clean the device immedi- ately each time you have nished using it.

• Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the device.www.scheppach.com

Make sure that the connection cable does not hang on the power network during the inspection. Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use con- nection cables with the marking „H05VV-F“. The printing of the type designation on the connec- tion cable is mandatory. Replacing the power cable If the power cable for this equipment is damaged, it must be replaced by the manufacturer or its after- sales service or similarly trained personnel to avoid danger.

14. Disposal and recycling

The equipment is supplied in packaging to prevent it from being damaged in transit. The raw materials in this packaging can be re- used or recycled. The equipment and its ac- cessories are made of various types of material, such as metal and plastic. Defec- tive components must be disposed of as special waste. Ask your dealer or your local council. Old devices must not be disposed of with house- hold waste! This symbol indicates that this product must not be disposed of together with domestic waste in compliance with the Directive (2012/19/EU) pertaining to waste electrical and electronic equipment (WEEE). This product must be disposed of at a designated collection point. This can occur, for example, by handing it in at an author- ised collecting point for the recycling of waste elec- trical and electronic equipment. Improper handling of waste equipment may have negative consequenc- es for the environment and human health due to po- tentially hazardous substances that are often con- tained in electrical and electronic equipment. By properly disposing of this product, you are also con- tributing to the e󰀨ective use of natural resources. You can obtain information on collection points for waste equipment from your municipal administration, public waste disposal authority, an authorised body for the disposal of waste electrical and electronic equipment or your waste disposal company. Carbon brushes In case of excessive sparking, have the carbon brushes checked only by a qualied electrician. Im- portant! The carbon brushes should not be replaced by anyone but a qualied electrician. Maintenance There are no parts inside the equipment which re- quire additional maintenance. Service information Please note that the following parts of this product are subject to normal or natural wear and that the fol- lowing parts are therefore also required for use as consumables. Wear parts*: Carbon brush, drill, chisel

• Not necessarily included in the scope of delivery! Spare parts and accessories can be obtained from our service centre. To do this, scan the QR code on the cover page.

Store the equipment and accessories out of chil- dren’s reach in a dark and dry place at above freez- ing temperature. The ideal storage temperature is between 5 and 30 °C. Store the electric tool in its original packaging.

13. Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The customer‘s mains connection as well as the extension cable used must also comply with these regulations. Damaged electrical connection cable The insulation on electrical connection cables is of- ten damaged. This may have the following causes:

• Passage points, where connection cables are passed through windows or doors.

• Kinks where the connection cable has been im- properly fastened or routed.

• Places where the connection cables have been cut due to being driven over.

• Insulation damage due to being ripped out of the wall outlet.

• Cracks due to the insulation ageing. Such damaged electrical connection cables must not be used and are life-threatening due to the insula- tion damage. Check the electrical connection cables for damage regularly.www.scheppach.com

The following table shows fault symptoms and describes remedial measures in the event of your machine failing to work properly. If you cannot localise and rectify the problem with this, please contact your service workshop. Fault Possible cause Remedy Device does not start On/o󰀨 switch defective Repair by an authorised service centre Engine defective Repair by an authorised service centrewww.scheppach.com