INNO-FOAM-SET - Cleaning and Maintenance KARCHER - Free user manual and instructions
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USER MANUAL INNO-FOAM-SET KARCHER
The unit with the working equipment must be checked to ensure it is in perfect working order and safe for operation before use. It may not be used if it is not in perfect working order.
- No modification may be made to the machine.
Operating the unit
- Never reach into the high pressure jet.
- Never point the jet at persons or animals.
Important notes
Please read the information in the operating manual carefully before using the unit.
Inform the dealer immediately in the event of transport damages.

Please dispose of packaging environmentally responsibly
The packaging materials are recyclable. Please do not throw the packaging in with household rubbish but take it to a recycling centre.

Please dispose of scrapped units environmentally-responsibly
Scrapped units consist of valuable recyclable materials that should be taken to a recycling centre. Batteries, oil and similar products must not be allowed to contaminate the environment. Therefore, please dispose of scrapped units via appropriate disposal systems.
Appropriate use
- The Foam-Set is suitable for cleaning and disinfecting floors, walls and machines in connection with a high-pressure cleaner.
- A 5% cleaning agent ratio is adequate.
- The water pressure may not exceed 25 MPa (250 bar).
- The water temperature may not exceed 50^ .
- The water flow must be at least 500 l/h (8.3 l/min).
- The high-pressure hose should not be longer than 20m .
- The use of chloralkali detergents causes increased wear of the Foam Set.
Installation
Necessary accessories
To adapt the Foam-Set to the respective high pressure cleaner, nozzle pack must be ordered additionally:

for HD 10/25 SX 2.640-694
for HD 13/18 SX 2.640-695
Nozzle pack for other high pressure cleaners without hose drum with flow volume of:

above 500 to 600 l/h
(above 8.3 to 10 l/min) 2.640-870
above 600 to 700I / h
(above 10 to 11.8 l/min) 2.640-687
above 700 to 1000 l/h
(above 11.6 to 16.6 l/min) 2.640-688
above 1000 to 1300 l/h
(above 16.6 to 21.6 l/min) 2.640-689
HD 1000 Si 2.640-902

1. Mount HP-injector
- The HP-injector sucks in cleaning agent and mixes it with the water jet.
- The suction effect is only produced with the HP-round nozzle from the nozzle pack mounted.

1a) Assembly on unheated units without hose drum
Switch off the high pressure cleaner.
- Disconnect the power- and water supplies.
- Release the pressure by opening the hand gun.

*Part of the nozzle pack
Push O-rings (1) onto the injector cartridge (3) and coat with a thin layer of silicone grease.
Push the injector cartridge into the injector housing (2). Tighten the injector cartridge hand tight with a flat screwdriver 12x2.

- Unscrew the high pressure hose (4) from the high pressure outlet of the high pressure cleaner.
Screw the HP-injector (2) to the high pressure outlet (5) of the high pressure cleaner. Tighten the union nut (max. 10 Nm).
Screw the high pressure hose (4) to the outlet of the HP-injector (2) and tighten hand tight.
Feed the cleaning agent-suction hose (6) into the cleaning agent canister or tank of the high pressure cleaner.

1b) Assembly with HD 10/25 SX, HD 13/18 SX
Switch off the high pressure cleaner.
- Disconnect the power- and water supplies.
- Release the pressure by opening the hand gun.

■ Unscrew the fastening screw (1) of the hood.
Remove the hood (2) from the unit.

*Part of the nozzle pack
■ Unscrew the sealing screw (1) with a size 8 Allen key.
- Unscrew the standard injector cartridge with a flat screwdriver 12x2.
Push O-rings (3) onto the injector cartridge from the nozzle set (4) and coat with a thin layer of silicone grease.
Push the injector cartridge into the injector housing (2). Tighten the injector cartridge hand tight with a flat screwdriver 12x2.
Screw in and tighten the sealing screw (1) (10 Nm).

*Part of the nozzle pack
Unscrew the locking screw (5).
Screw in and tighten the enclosed locking screw.
Replace the unit hood and screw tight.

1c) Assembly in heated units
Here the existing dosing system in the unit is used. No conversion is necessary. The injector cartridge from the nozzle pack is not needed.

2. Mount the switchable jet pipe (only with the Inno-Foam-Set)
■ Unscrew the standard jet pipe from the hand gun.

Mount the switchable jet pipe on the hand gun.
Mount the standard high pressure nozzle on the long pipe of the switchable jet pipe.

3. Mount the foam nozzle.
Mount the foam nozzle corresponding to the Foam Set,
on the short pipe of the switchable jet pipe, or
- replace the standard high pressure nozzle by a foam nozzle.

*Part of the nozzle pack
Place O-ring (3) in the ring groove of the moulded part (4).
- Place the HP-round nozzle (2) on the neck of the moulded part.
Insert the nozzle with moulded part in the foam nozzle.
Screw the pre-assembled foam nozzle (1) to the jet pipe (5) and tighten it with an open-ended wrench size 27.
Recommended cleaning agents
RM 57 ASF
Foam cleaner, neutral
Foam cleaner for slightly greasy, oily- and protein contamination.
RM 58 ASF
Foam cleaner, alkaline
Foam cleaner for cleaning floor and wall tiles and containers.
RM 59 ASF
Foam cleaner, acidic
Foam cleaner for cleaning floor tiles,
stainless steel surfaces and containers.
RM 735
Disinfectant.
Neutral disinfectant, - bactericide /
fungicide / virucide.
Operation
Operate the high pressure cleaner as usual.
Set the switchable jet pipe (only Inno-Foam-Set) to the foam nozzle with the hand gun closed.

Note:
Always set the switch on the switchable jet pipe to the end position.
When using a Servopress-gun, set it to full water volume.
Open the hand gun.
Align the flat foam jet by turning the nozzle housing.

Set the cleaning agent dosing
on the injector dosing valve.
- in heated units and HD 10/25 SX, HD 13/18 SX on the cleaning agent-dosing valve of the high pressure cleaner.
Table cleaning agent dosing (for units with external injector)
Proportion of cleaning agent in the water jet depending on the position of the dosing valve on the injector


A^ = position
B^ = CHEM(%)
After every operation
Set the cleaning agent dosing to 0.
Rinse the foam nozzle clean for 2 minutes.
Note:
Not rinsing the foam nozzle after use can cause a blockage or increased wear.
Fault
No foam is produced although cleaning agent is sucked in.
Cause
Stainless steel grille in the foam nozzle blocked or clogged up by limescale.
Remedy

- Unscrew foam nozzle (1), size 32, from the nozzle holder (2), size 27.
Remove the Venturi nozzle (3).
Remove the stainless steel grille (4).
Clean the stainless steel grille for 10 minutes in boiling water or overnight in the ultrasonic bath.
Pour vous sécurité
Utilisation
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RM 57 ASF
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RM 58 ASF
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RM 59 ASF
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RM 735
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RM 57 ASF
TЯна за поочьанe, Heутравна