RCS-4450C - RYOBI - Free user manual and instructions

USER MANUAL RCS-4450C RYOBI

It is essential that you read the instructions in this manual before mounting and operating this machine.

1/12/2004 5:02:13 PM F GB D E I P NL S DK N FIN GR HU CZ RU RO PL SLO HR TR EST LT LV SK BG English Thank you for buying a Ryobi chainsaw.

GENERAL SAFETY RULES Your new chainsaw has been engineered and manufactured to Ryobiʼs high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.

WARNING The warnings, labels, and instructions found in this section of the operatorʼs manual are for your safety. Failure to follow all instructions may result in serious personal injury. Safe operation of this tool requires that you read and understand this operatorʼs manual and all labels affixed to the tool. Safety is a combination of using common sense, staying alert, and knowing how your saw works.

WARNING To reduce the risk of injury, the user must read and understand the operatorʼs manual. IMPORTANT Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. When servicing use only identical Ryobi replacement parts. For safe operation, read and understand all instructions before using the chainsaw. Follow all safety instructions. Failure to follow all safety instructions listed below may result in serious personal injury. WARNING Carefully read through this entire operatorʼs manual before using your new saw. Pay close attention to the Safety Rules and all Safety Alert Symbols including Danger, Warning, and Caution. These safety rules are for your safety and to prevent possible serious injury. If you use your saw properly and only for what it is intended, you will enjoy years of safe, reliable service.

KNOW YOUR TOOL. Read the operatorʼs manual carefully. Learn the sawʼs applications and limitations as well as the specific potential hazards related to this tool.

CHAINSAWS are designed for cutting wood only.

KICK-BACK MAY OCCUR WHEN THE NOSE OF THE GUIDE BAR touches an object or when the wood closes in and pinches the saw chain in the cut. The nose of guide bar contact in some cases may cause a lightning-fast reverse reaction kicking the guide bar up and back toward the operator. Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back toward the operator. Either of these reactions may cause you to lose control of the saw which could result in serious personal injury. DO NOT rely exclusively upon the safety devices built into your saw. As a chainsaw user, you should take several steps to keep your cutting jobs free from accident or injury. 1. With a basic understanding of kick-back, you can reduce or eliminate the element of surprise. Sudden surprise contributes to accidents.

WARNING Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved.

2. Keep a good firm grip on the saw with both hands when the engine is running. Place your right hand on the rear handle and your left hand on the front handle with your thumbs and fingers encircling the chainsaw handles. A firm grip together with a stiff left arm will help you maintain control of the saw if kick-back occurs.

WARNING The operation of any tool can result in foreign objects being thrown into your eyes which may result in severe eye damage. Before beginning tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over spectacles or standard safety glasses with side shields.

3. Make sure that the area in which you are cutting is free from obstructions. DO NOT let the nose of the guide bar contact a log, branch, fence, or any other obstruction that could be hit while you are operating the saw. 4. Cut at high engine speeds. Always cut with the engine running at full speed. Fully squeeze the throttle trigger and maintain a steady cutting speed.

Always wear eye protection.

5. Do not overreach or cut above chest height.

READ ALL INSTRUCTIONS.

6. Follow the manufacturerʼs sharpening and maintenance instructions for the saw chain. 20

DO NOT OPERATE A CHAINSAW WITH ONE HAND. Serious injury to the operator, helpers, and/or bystanders may result from one-handed operation. A chainsaw is intended for two-handed use. DO NOT OPERATE A CHAINSAW WHEN YOU ARE FATIGUED. Never operate a chainsaw when you are tired or under the influence of medication, drugs, or alcohol.

KEEP THE HANDLES dry, clean, and free of oil or fuel mixture.

OPERATE THE CHAINSAW ONLY in well-ventilated areas.

DO NOT OPERATE A CHAINSAW IN A TREE unless you have been specifically trained to do so.

ALWAYS HAVE A FIRE EXTINGUISHER AVAILABLE WHEN USING CHAIN SAW.

FOLLOW THE SHARPENING and maintenance instructions for the saw chain.

USE SAFETY FOOTWEAR. Wear snug-fitting clothing, protective gloves, and eye, hearing, and head protection devices.

USE ONLY THE REPLACEMENT GUIDE BARS and low kick-back chains specified for your saw.

DO NOT STAND ON ANY UNSTABLE SURFACE while using your chainsaw: that includes ladders, scaffolds, trees, etc.

DO NOT adapt your powerhead to a bow guide or use it to power any attachments or devices not listed for your saw.

SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you lend someone this tool, lend them these instructions also.

USE CAUTION WHEN HANDLING FUEL. Move the chainsaw at least 50 feet (15 m) from the refuelling point before starting the engine.

DO NOT ALLOW OTHER PERSONS to be near the chainsaw when starting or cutting with the chainsaw. Keep bystanders and animals out of the work area.

DO NOT START CUTTING until you have a clear work area, secure footing, and a planned retreat path from the falling tree.

KEEP ALL PARTS OF YOUR BODY away from the saw chain when the engine is running.

ALWAYS CARRY THE CHAINSAW WITH THE ENGINE STOPPED AND THE BRAKE ENGAGED, the guide bar and saw chain to the rear, and the silencer away from your body. When transporting the chainsaw, use the appropriate guide bar scabbard.

SPECIFIC SAFETY RULES WARNING The warnings, labels, and instructions found in this section of the operatorʼs manual are for your safety. Failure to follow all instructions may result in serious personal injury. GENERAL PRECAUTIONS ■

DO NOT CUT VINES and/or small undergrowth (less than 76 mm (3 in.) in diameter).

MUFFLER SURFACES ARE VERY HOT during and after operation of the chainsaw; keep all body parts away from the muffler. Serious burns may occur if contact is made with the muffler.

DO NOT OPERATE A CHAINSAW THAT IS DAMAGED, improperly adjusted, or not completely and securely assembled. Be sure that the saw chain stops moving when the throttle control trigger is released.

TURN OFF THE ENGINE before putting the chainsaw down. DO NOT leave the engine running unattended. As an additional safety precaution, apply the chain brake before putting down the saw.

ALWAYS HOLD THE CHAINSAW WITH BOTH HANDS when the engine is running. Use a firm grip with thumbs and fingers encircling the chainsaw handles.

USE EXTREME CAUTION when cutting small-size brush and saplings because slender material may catch the saw chain and be whipped toward you or pull you off balance.

NEVER LET ANYONE USE YOUR CHAINSAW who has not received adequate instructions in its proper use. This applies to rentals as well as privately owned saws.

BEFORE YOU START THE ENGINE, make sure the saw chain is not contacting any object.

OPERATE THE CHAINSAW only in well ventilated areas.

WHEN CUTTING A LIMB under tension, be alert for spring-back so that you will not be struck when the tension in the wood fibres is released. 21

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1/12/2004 5:02:14 PM F GB D E I P NL S DK N FIN GR HU CZ RU RO PL SLO HR TR EST LT LV SK BG English

PUSH AND PULL SPECIFIC SAFETY RULES The reaction force is always opposite to the direction the chain is moving. Thus, the operator must be ready to control the PULL when cutting on the bottom edge of the bar and the PUSH when cutting along the top edge.

PROPER CLOTHING FOR SAFETY ■

Wear close-fitting clothing. Always wear heavy, long trousers, boots, and gloves. Do not wear jewellery, shorts, sandals, or go barefoot. Do not wear loosefitting clothing, which could be drawn into the engine or catch the chain or undergrowth. Wear overalls, jeans, or leggings made of cut-resistant material or ones that contain cut-resistant inserts. Secure hair so that it is above shoulder level.

Wear non-slip safety footwear and heavy-duty gloves to improve your grip and to protect your hands.

Wear eye, hearing, and head protection when operating this equipment.

NOTE: Your chainsaw has been fully factory tested. It is normal to find some slight oil residue on the saw. MAINTENANCE PRECAUTIONS Never operate a chainsaw that is damaged, improperly adjusted, or is not completely and securely assembled. Be sure that the saw chain stops moving when the throttle control trigger is released. If the saw chain moves at idling speed, the carburettor may need adjusting. Refer to “Operation-Adjusting Idling Speed” later in this manual. If the saw chain still moves at idling speed after adjustment has been made, contact a Homelite service dealer for adjustment and discontinue use until the repair is made.

REFUELLING (DO NOT SMOKE!) ■

To reduce the risk of fire and burn injury, handle fuel with care. It is highly flammable.

Mix and store fuel in a container approved for petrol.

Mix fuel outdoors where there are no sparks or flames.

Select bare ground, stop the engine, and allow it to cool before refuelling.

Loosen the fuel cap slowly to release pressure and to keep fuel from escaping around the cap.

Tighten the fuel cap securely after refuelling.

Wipe spilled fuel from the unit. Move 15 m (50 ft.) away from refuelling site before starting engine.

Never attempt to burn off spilled fuel under any circumstances.

WARNING All chainsaw service, other than items in the operatorʼs manual maintenance instructions, should be performed by competent chainsaw service personnel. If improper tools are used to remove the flywheel or clutch, or if an improper tool is used to hold the flywheel in order to remove the clutch, structural damage to the flywheel could occur which could subsequently cause the flywheel to burst and serious injury could result. KICK-BACK Kick-back is a dangerous reaction that can lead to serious injury. Do not rely only on the safety devices provided with your saw. As a chainsaw user, you must take special safety precautions to help keep your cutting jobs free from accident or injury.

BASIC PRECAUTIONS IN THE CUTTING/ WORK AREA ■

Do not operate a chainsaw in a tree.

Do not cut from a ladder: this is extremely dangerous.

Keep bystanders and animals out of the work area. Do not allow other persons to be nearby during starting or cutting with the chainsaw.

NOTE: Refer to “Operation” later in this manual for added information on kick-back and how to avoid serious personal injury. SAVE THIS MANUAL FOR FUTURE REFERENCE.

NOTE: The size of the work area depends on the job being performed as well as the size tree or workpiece involved. For example, felling a tree requires a larger work area than making other cuts, i.e. bucking cuts etc.

960086014-01.indd Sec1:22

1/12/2004 5:02:15 PM F GB D E I P NL S DK N FIN GR HU CZ RU RO PL SLO HR TR EST LT LV SK BG English SYMBOLS Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

SYMBOL NAME DESIGNATION / EXPLANATION Safety Alert

Precautions that involve your safety.

Read The Operatorʼs Manual

To reduce the risk of injury, user must read and understand operatorʼs manual before using this product.

Wear Eye, Hearing, and Head Protection

Wear eye, hearing and head protection when operating this equipment.

No smoking, sparks, or open flame.

Operate With Two Hands

Hold and operate the saw properly with both hands.

Do not operate the saw using only one hand.

Engines produce carbon monoxide which is an odorless, deadly poison. Do not operate in an enclosed area.

DANGER! Beware of kickback.

Avoid bar nose contact.

Wear non-slip, heavy-duty protective gloves when handling the chain saw.

Use unleaded petrol intended for motor vehicle use with an octane rating of 87 [(R + M)/2] or higher. This product is powered by 2-stroke cycle engine and requires pre-mixing petrol and 2-stroke oil.

Keep Bystanders Away

Keep all bystanders and animals at least 15m away.

Weight - No bar, chain, fuel or oil

Low profile, low kickback

Low profile, low kickback

Low profile, low kickback

1. Front hand guard / Chain Brake 2. Front handle 3. Cylinder cover 4. Primer bulb 5. Choke knob 6. Clutch cover 7. Bar mounting nuts 8. Guide bar

ASSEMBLY WARNING If any parts are damaged or missing do not operate this tool until the parts are replaced. Failure to heed this warning could result in serious personal injury.

NOTE: The chain saw has been fully factory tested. It is normal to find some slight oil residue on the saw. Read and remove all hang tags and store with the Operatorʼs Manual. See Figure 34-43.

WARNING Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

Read the replacing the guide bar and chain section later in this manual.

960086014-01.indd Sec1:24

OPERATION MIXING THE FUEL WARNING Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury. WARNING Always wear safety goggles or safety glasses with side shields when operating this tool. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury. WARNING Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury.

This product is powered by a 2-stroke engine and requires pre-mixing petrol and synthetic 2-stroke oil. Pre-mix unleaded petrol and synthetic 2-stroke engine oil in a clean container approved for petrol.

This engine is certified to operate on unleaded petrol intended for motor vehicle use with an octane rating of 87 [(R + M) / 2] or higher.

Do not use any type of pre-mixed petrol/oil from fuel service stations, This includes the pre-mixed petrol/oil intended for use in mopeds, motorcycles, etc.

Use synthetic 2-stroke oil only.

Mix 2% oil into the petrol. This is a 50:1 ratio.

Mix the fuel thoroughly and alsoeach time before refueling.

Mix in small quantities. Do not mix quantities larger than usable in a 30 day period. A synthetic 2-stroke oil containing a fuel stabilizer is recommended.

APPLICATIONS You may use this tool for the purposes listed below: Basic limbing, felling, and woodcutting ■ Removing buttress roots ■

FILLING THE FUEL TANK (Fig. 2) Clean surface around fuel cap to prevent contamination.

Loosen the fuel cap slowly to release pressure and to keep fuel from escaping around the cap.

WARNING Always shut off engine before fueling. Never add fuel to a machine with a running or hot engine. Move at least 9 m. from refueling site before starting the engine. DO NOT SMOKE! Failure to heed this warning can result in possible personal injury.

Carefully pour the fuel mixture into the tank. Avoid spillage.

Prior to replacing the fuel cap, clean and inspect the o-ring.

Immediately replace the fuel cap and hand tighten. Wipe up any fuel spillage. Move 9 m (30 ft) away from refueling site before starting engine.

WARNING Check for fuel leaks. If any are found, correct them before using the saw to prevent fire or burn injury.

NOTE: It is normal for the engine to emit smoke during and after the first use.

Always handle fuel with care; it is highly flammable.

Always refuel outdoors where there are no sparks and flames. Do not inhale fuel vapour.

Do not let petrol or oil come in contact with skin.

Keep petrol and oil away from the eyes. If petrol or oil comes in contact with the eyes, wash them immediately with clean water. If irritation is still present, see a doctor immediately.

Clean up spilled fuel immediately.

ADDING BAR AND CHAIN OIL (Fig. 3) Use Ryobi Bar and Chain Oil. It is designed for chains and chain oilers, and is formulated to perform over a wide temperature range with no dilution required. Chain saw should use approximately one tank of oil per tank of fuel. NOTE: Do not use dirty, used, or otherwise contaminated oils. Damage may occur to the oil pump, bar, or chain.

Set the ignition switch to the RUN ( I ) position.

Make sure the chain brake is in the run position by pulling back on the lever/hand guard.

Fully press and release the primer bulb 4 times.

Pull choke knob all the way out to FULL CHOKE ( position.

Pull the starter grip until the engine attempts to start, but no more than 5 times.

Carefully pour the bar and chain oil into the oil tank.

Push choke knob to HALF CHOKE (

Fill the oil tank every time you fuel the engine.

Pull starter grip until engine runs.

Check the operating condition of the chain brake prior to each use. Using the back of your left hand, engage the chain brake by pushing the chain brake lever/hand guard toward the bar while the chain is rotating rapidly.

Reset the chain brake back into the RUN position by grasping the top of the chain brake lever/hand guard and pulling toward the front handle until you hear a click.

NOTE: Allow the saw to run in this position 15-30 seconds, depending upon the temperature.

Push the choke knob in to the RUN (

CAUTION Failure to release partial throttle when chain brake lever is in the brake position will result in serious damage to the unit. Never squeeze and hold the throttle trigger while the chain brake is in the brake position. To Start a Warm Engine:

WARNING If the chain brake does not stop the chain immediately, or if the chain brake will not stay in the run position without assistance, take the saw to an authorized service center for repair prior to use.

STARTING THE ENGINE (Fig. 6 - 10) The starting method differs depending on whether the engine is cold or warm.

Place the chain saw on level ground and ensure that no objects or obstructions are in the immediate vicinity that could come in contact with the bar and chain. To prevent rapid dulling of the chain, do not allow the bar and chain to contact dirt on the ground.

Hold the front handle firmly with your left hand and put your right foot onto the base of the rear handle.

Set the ignition switch to the RUN ( I ) position.

Make sure the chain brake is in the run position by pulling back on the lever/hand guard.

Fully press and release the primer bulb 4 times.

Pull starter grip until engine runs.

STOPPING THE ENGINE ( FIG. 11 - 12) Release the throttle trigger and let the engine return to idle. To stop the engine, move the ignition switch to the STOP ( ) position. Do not put the chain saw on the ground when the chain is still moving. For additional safety, set the chain brake when the saw is not in use.

WARNING Keep your body to the left of the chain line. Never straddle the saw or chain, or lean over past the chain line.

In the event that the ignition switch will not stop the saw, pull the choke knob out to the fully extended position (FULL ) and engage chain brake to stop the engine. CHOKE / If the ignition switch will not stop the saw when set to the STOP position, have the ignition switch repaired before using the chain saw again to prevent unsafe conditions or serious injury. NOTE: When you are finished using the saw, always relieve tank pressure by loosening, then retightening, the chain oil and fuel mix caps. Allow the engine to cool before storing. 26

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OPERATION PREPARING FOR CUTTING PROPER GRIP ON HANDLES (Fig. 17)

ADJUSTING IDLE SPEED (Fig. 13) ■ If the engine starts, runs, and accelerates, but will not idle, turn the idle speed screw “T” clockwise to increase idle speed. ■

WARNING Never use a left-handed (cross-handed) grip or any stance that would place your body or arm across the chain line.

If the chain turns at idle, turn the idle speed screw “T” counterclockwise to reduce the idle RPM and stop the chain movement. If the saw chain still moves at idle speed, contact an authorized service center for adjustment and discontinue use until the repair is made.

WARNING DO NOT operate the throttle trigger with your left hand and hold the front handle with your right hand. Never allow any part of your body to be in the chain line while operating a saw.

WARNING THE SAW CHAIN SHOULD NEVER TURN AT IDLE. Turn the idle speed screw “T” counterclockwise to reduce the idle RPM and stop the chain, or contact an authorized service center for adjustment and discontinue use until the repair is made. Serious personal injury may result from the saw chain turning at idle.

PROPER CUTTING STANCE (Fig. 18) ■ Balance your weight with both feet on solid ground.

PULL AND PUSH (Fig. 14) The reaction force of the saw is always opposite to the direction the chain is moving. Thus, the operator must be ready to control the PULL when cutting on the bottom edge of the bar and the PUSH when cutting along the top edge.

Keep left arm with elbow locked in a “straight arm” position to withstand any kickback force.

Keep your body to the left of the chain line.

Keep your thumb on underside of handlebar.

WORK AREA PRECAUTIONS (Fig. 19) Cut only wood or materials made from wood; no sheet metal, no plastics, no masonry, no non-wood building materials.

NOTE: The chain saw has been fully factory tested. It is normal to find some slight oil residue on the saw.

Never allow children to operate the saw. Allow no person to use this chain saw who has not read this operatorʼs manual or received adequate instructions for the safe and proper use of this chain saw.

WARNING KICKBACK occurs when the moving chain contacts an object at the upper portion of the tip of the guide bar or when the wood closes in and pinches the saw chain in the cut. Contact at the upper portion of the tip of the guide bar can cause the chain to dig into the object and stop the chain for an instant. The result is a lightning-fast reverse reaction which kicks the guide bar up and back toward the operator. If the saw chain is pinched along the top of the guide bar, the guide bar can be driven rapidly back toward the operator. Either of these reactions can cause loss of saw control, which can result in serious injury.

Keep everyone – helpers, bystanders, children, and animals, a SAFE DISTANCE from the cutting area. During felling operations, the safe distance should be a least twice the height of the largest trees in the felling area. During bucking operations, keep a minimum distance of 4.5 m between workers.

Always cut with both feet on solid ground to prevent being pulled off balance.

Do not cut above chest height as a saw held higher is difficult to control against kickback forces.

Do not fell trees near electrical wires or buildings. Leave this operation for professionals.

Do not rely exclusively upon the safety devices built into the saw. As a chain saw user, you should take steps to keep your cutting jobs free from accident or injury. See General Safety Rules for more details.

Cut only when visibility and light are adequate for you to see clearly.

Periodically glance at the top of the tree during the back-cut to assure the tree is going to fall in the desired direction.

Keep all bystanders at a safe distance (G) (at least twice the height of the tree).

Prepare a path of safe retreat (H).

If the tree starts to fall in the wrong direction, or if the saw gets caught or hung up during the fall, leave the saw and save yourself!

BASIC OPERATING/CUTTING PROCEDURES Practice cutting a few small logs using the following technique to get the “feel” of using the saw before you begin a major sawing operation. ■

Take the proper stance in front of the wood with the saw idling.

Accelerate the engine to full throttle just before entering the cut by squeezing the throttle trigger.

Consider the wind direction before felling a tree.

Begin cutting with the saw against the log.

Keep the engine at full throttle the entire time you are cutting.

Do not fell trees near power lines or near buildings which could be struck by falling limbs or the tree itself.

Allow the chain to cut for you; exert only light downward pressure. Forcing the cut could result in damage to the bar, chain, or engine.

The chainsaw operator should keep on the uphill side of the terrain as the tree is likely to roll or slide downhill after it is felled.

Release the throttle trigger as soon as the cut is completed allowing the engine to idle. Running the saw at full throttle without a cutting load can result in unnecessary wear to the chain, bar, and engine.

Remove dirt, stones, loose bark, nails, staples, and wire from the tree where felling cuts are to be made.

Do not put pressure on the saw at the end of the cut.

WARNING Do NOT fell trees near power lines or near buildings which could be struck by falling limbs or the tree itself.

FELLING TREES – HAZARDOUS CONDITIONS (Fig. 20)

PROPER PROCEDURE FOR TREE FELLING (Fig. 21 - 24)

WARNING Do not fell trees during periods of high wind or heavy precipitation. Wait until the hazardous weather has ended.

Pick your escape route (or routes in case the intended route is blocked). Clear the immediate area around the tree and make sure there are no obstructions in your planned path of retreat. Clear the path of safe retreat approximately 135° from the planned line of fall (A).

Consider the force and direction of the wind, the lean and balance of the tree, and the location of large limbs. These things influence the direction in which the tree will fall. Do not try to fell a tree along a line different from its natural line of fall (B).

Cut a notch about 1/3 the diameter of the trunk in the side of the tree (C). Make the notch cuts so they intersect at right angles to the line of fall. This notch should be cleaned out to leave a straight line.

When felling a tree, it is important that you heed the following warnings to prevent possible serious injury. ■

Wear eye, hearing, and head protection (A) when operating this equipment.

Do not cut down trees having an extreme lean or large trees with rotten or dead limbs, loose bark, or hollow trunks. Have these trees pushed or dragged down with heavy equipment, then cut them up.

Consider the distribution and weight of heavy limbs (B).

Clear out the undergrowth around the tree to be felled (C).

Do not cut trees near electrical wires or buildings (D).

Consider the direction in which the tree leans (E).

Check the tree for damaged or dead branches which could fall and hit you during felling (F).

To keep the weight of the wood off the saw, always make the lower cut of the notch before the upper cut. 4.

Make the back-cut (D) level and horizontal, and at a minimum of 5 cm above the horizontal cut of the notch.

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1/12/2004 5:02:20 PM F GB D E I P NL S DK N FIN GR HU CZ RU RO PL SLO HR TR EST LT LV SK BG English BUCKING WITH A WEDGE (Fig. 27) If the wood diameter is large enough for you to insert a soft bucking wedge (B) without touching the chain, you should use the wedge to hold the cut open to prevent pinching.

OPERATION NOTE: Never cut through to the notch. Always leave a band of wood between the notch and back cut (approximately 5 cm or 1/10 the diameter of the tree). This is called a “hinge” or “hingewood” (E).

BUCKING LOGS UNDER STRESS (Fig. 28) (C) LOG SUPPORTED AT ONE END.

It controls the fall of the tree and prevents slipping or twisting or shoot-back of the tree off the stump.

(D) LOG SUPPORTED AT BOTH ENDS.

On large diameter trees, stop the back cut before it is deep enough for the tree to either fall or settle back on the stump. Then insert soft wooden or plastic wedges (F) into the cut so they do not touch the chain. Drive wedges in, little by little, to help jack the tree over. 5.

Make the first bucking cut (E) 1/3 of the way through the log and finish with a 2/3 cut (F) on the opposite side. As you cut the log, it will tend to bend. The saw can become pinched or hung in the log if you make the first cut deeper than 1/3 of the diameter of the log.

As tree starts to fall, stop the chainsaw and put it down immediately. Retreat along the cleared path, but watch the action in case something falls your way.

Give special attention to logs under stress (G) to prevent the bar and chain from pinching.

WARNING OVERBUCKING (Fig. 29) Begin on the top side of the log with the bottom of the saw against the log; exert light pressure downward. Note that the saw will tend to pull away from you.

Never cut through to the notch when making a back cut. The hinge controls the fall of the tree: this is the section of wood between the notch and back-cut.

UNDERBUCKING (Fig. 30) Begin on the under side of the log with the top of the saw against the log; exert light pressure upward.

REMOVING BUTTRESS ROOTS (Fig. 25) A buttress root is a large root extending from the trunk of the tree above the ground. Remove large buttress roots prior to felling. Make the horizontal cut (A) into the buttress first, followed by the vertical cut (B). Remove the resulting loose section (C) from the work area. Follow the correct tree felling procedure after you have removed the large buttress roots. Refer to “Operation – Proper Procedure for Tree Felling” earlier in this manual.

During underbucking, the saw will tend to push back at you. Be prepared for this reaction and hold the saw firmly to maintain control. LIMBING AND PRUNING (Fig. 31 - 32) Work slowly, keeping both hands on the saw with a firm grip. Maintain secure footing and balance.

BUCKING (Fig. 26) Bucking is the term used for cutting a fallen tree to the desired log length.

Keep the tree between you and the chain while limbing. Cut from the side of the tree opposite the branch you are cutting.

Cut only one log at a time.

Support small logs on a sawing stand or another log while bucking.

Do not cut from a ladder: this is extremely dangerous. Leave this operation for professionals.

Keep a clear cutting area. Make sure that no objects can contact the guide bar nose and chain during cutting: this can cause kick-back (A).

Do not cut above chest height as a saw held higher is difficult to control against kick-back.

During bucking operations, stand on the uphill side so that the cut-off section of the log cannot roll over you.

Sometimes it is impossible to avoid pinching (with just standard cutting techniques) or difficult to predict which way a log will settle when cut.

WARNING Never climb into a tree to limb or prune. Do not stand on ladders, platforms, a log, or in any position which may cause you to lose your balance or control of the saw.

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1/12/2004 5:02:21 PM F GB D E I P NL S DK N FIN GR HU CZ RU RO PL SLO HR TR EST LT LV SK BG English WARNING Do not at any time let brake fluids, petrol, petroleumbased products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.

When pruning trees it is important not to make the flush cut next to the main limb or trunk until you have cut off the limb further out to reduce the weight. This prevents stripping the bark from the main member.

1. Underbuck the branch 1/3 through for your first cut (A).

All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubrication is required.

2. Overbuck the branch to drop it (B). 3. Finish by cutting smoothly and neatly against the main member (C) so the bark will grow back to seal the wound.

REPLACING THE GUIDE BAR AND CHAIN (Fig. 34 - 43)

WARNING If the limbs to be pruned are above chest height, hire a professional to perform the pruning.

DANGER Never start the engine before installing the guide bar, chain, drivecase cover, and clutch drum. Without all these parts in place, the clutch can fly off or explode, exposing the user to possible serious injury.

CUTTING SPRING POLES (Fig. 33) A spring pole (A) is any log, branch, rooted stump, or sapling which is bent under tension by other wood so that it springs back if the wood holding it is cut or removed. On a fallen tree, a rooted stump has a high potential of springing back to the upright position during the bucking cut to separate the log from the stump.

WARNING To avoid serious personal injury, read and understand all the safety instructions in this section.

Watch out for spring-poles; they are dangerous. WARNING Spring poles are dangerous and could strike the operator causing the operator to lose control of the chainsaw. This could result in severe or fatal injury to the operator.

Always place the switch in the STOP “ before you work on the saw.

Make sure the chain brake is not set by pulling the chain brake lever/hand guard towards the front handle to the run position. NOTE: When replacing the guide bar and chain, always use the specified bar and chain.

MAINTENANCE WARNING When servicing, use only identical Ryobi replacement parts. Use of any other parts may create a hazard or cause product damage. WARNING Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also wear a dust mask.

Wear gloves when handling the chain and bar. These components are sharp and may contain burrs.

Remove the bar mounting nuts using the combination wrench provided.

Remove the clutch cover.

Remove the bar and chain from the mounting surface.

Remove the old chain from the bar.

Lay out the new saw chain in a loop and straighten any kinks. The cutters (A) should face in the direction of chain rotation (B). If they face backwards, turn the loop over.

Place the chain drive links (C) into the bar groove (D) as shown.

GENERAL MAINTENANCE Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc. 30

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1/12/2004 5:02:21 PM F GB D E I P NL S DK N FIN GR HU CZ RU RO PL SLO HR TR EST LT LV SK BG English MAINTENANCE ■

Position the chain so there is a loop at the back of the bar.

Hold the chain in position on the bar and place the loop around the sprocket (E).

Fit the bar flush against the mounting surface so that the bar studs are in the long slot of the bar.

is no slack on the underside of the guide bar, the chain is snug, and it can be turned by hand without binding. ■

NOTE: During normal saw operation, the temperature of the chain increases. The drive links of a correctly tensioned warm chain will hang approximately 1.25 mm. out of the bar groove. The tip of the combination wrench can be used as a guide to help determine the correct warm chain tension.

NOTE: When placing the bar on the bar studs (F), ensure that the adjusting pin (G) is in the chain tension pin hole (H). ■

Replace the clutch cover (I) and bar mounting nuts (J).

Finger-tighten the bar mounting nuts. The bar must be free to move for tension adjustment.

Remove all slack from the chain by turning the chain tensioning screw (K) clockwise until the chain seats snugly against the bar with the drive links in the bar groove.

Retension the chain whenever the flats on the drive links (A) hang out of the bar groove.

NOTE: New chains tend to stretch; check the chain tension frequently and tension as required. CAUTION A chain tensioned while warm may be too tight upon cooling. Check the “cold tension” before next use. CHAIN MAINTENANCE (Fig. 47 - 48) CAUTION Check that the switch is in the STOP “ before you work on the saw.

Release the tip of the guide bar and turn the chain tensioning screw 1/2 turn clockwise. Repeat this process until sag does not exist.

Use only a low-kickback chain on this saw. This fastcutting chain provides kickback reduction when properly maintained.

Hold the tip of the guide bar up and tighten the bar mounting nuts securely.

For smooth and fast cutting, maintain the chain properly. The chain requires sharpening when the wood chips are small and powdery, the chain must be forced through the wood during cutting, or the chain cuts to one side. During maintenance of the chain, consider the following:

The chain is correctly tensioned when there is no sag on the underside of the guide bar, the chain is snug, but it can be turned by hand without binding. Ensure that the chain brake is not set. NOTE: If chain is too tight, it will not rotate. Loosen the bar nuts slightly and turn the tension adjuster 1/4 turn counterclockwise. Lift the tip of the guide bar up and retighten the bar nuts securely. Ensure that the chain will rotate without binding.

Improper filing angle of the side plate can increase the risk of severe kickback.

Raker (depth gauge) clearance (A). • Too low increases the potential for kickback. • Not low enough decreases cutting ability.

ADJUSTING THE CHAIN TENSION (Fig. 44 - 46) WARNING Never touch or adjust the chain while the motor is running. The saw chain is very sharp. Always wear protective gloves when performing maintenance on the chain. ■

Stop the engine before setting the chain tension.

Make sure the bar mounting nuts are loosened to finger tight.

Turn the chain tensioning screw clockwise to tension the chain.

If the cutter teeth hit hard objects such as nails and stones, or are abraded by mud or sand on the wood, have an authorized service center sharpen the chain. NOTE: Inspect the drive sprocket (B) for wear or damage when replacing the chain. If signs of wear or damage are present in the areas indicated, have the drive sprocket replaced by an authorized service center.

NOTE: If you do not fully understand the correct procedure for sharpening the chain after reading the instructions that follow, have the saw chain sharpened by an authorized service center or replace with a recommended low-kickback chain.

NOTE: A cold chain is correctly tensioned when there 31

960086014-01.indd Sec1:31

WARNING The saw chain is very sharp. Always wear protective gloves when performing maintenance to the chain to prevent serious personal injury. Tension the chain prior to sharpening. Refer to Adjusting The Chain Tension.

Use a 1.6 mm diameter round file and holder (not provided). Do all of your filing at the midpoint of the bar.

Keep the file level with the top plate of the tooth. Do not let the file dip or rock.

Using light but firm pressure. Stroke towards the front corner of the tooth.

Lift the file away from the steel on each return stroke.

Put a few firm strokes on every tooth. File all left hand cutters (A) in one direction. Then move to the other side and file the right hand cutters (B) in the opposite direction.

Remove filings from the file with a wire brush.

LESS THAN 30° – for cross cutting. MORE THAN 30° – feathered edge dulls quickly.

SIDE PLATE ANGLE (Fig. 54) (D) CORRECT 80° – Produced automatically if you use the correct diameter file in the file holder.

Be careful to file all cutters to the specified angles and to the same length, as fast cutting can only be obtained when all cutters are uniform.

HOOK – “Grabs” and dulls quickly; increases the potential of KICKBACK. Results from using a file with a diameter too small or a file held too low.

BACKWARD SLOPE – Needs too much feed pressure; causes excessive wear to the bar and chain. Results from using a file with a diameter too large or file held too high.

MAINTAINING DEPTH GAUGE CLEARANCE (Fig. 55 - 57) ■ Maintain the depth gauge at a clearance of 0.6 mm. Use a depth gauge tool for checking the depth gauge clearances (A).

CAUTION A dull or improperly sharpened chain can cause excessive engine speed during cutting, which may result in severe engine damage.

Every time the chain is filed, check the depth gauge clearance.

Use a flat file (B)(not provided) and a depth gauge jointer (C)(not provided) to lower all gauges uniformly. Use a 0.6 mm depth gauge jointer. After lowering each depth gauge, restore original shape by rounding the front. Be careful not to damage adjoining drive links with the edge of the file.

Depth gauges must be adjusted with the flat file in the same direction the adjoining cutter was filed with the round file. Use care not to contact cutter face with flat file when adjusting depth gauges.

MAINTAINING THE GUIDE BAR (Fig. 58)

WARNING Improper chain sharpening increases the potential of kickback.

CAUTION Make sure the chain has stopped before you do any work on the saw.

WARNING Failure to replace or repair a damaged chain can cause serious injury.

Every week of use, reverse the guide bar on the saw to distribute the wear for maximum bar life.The bar should be cleaned every day of use and checked for wear and damage. Feathering or burring of the bar rails is a normal process of bar wear. Such faults should be smoothed with a file as soon as they occur. 32

960086014-01.indd Sec1:32

1/12/2004 5:02:23 PM F GB D E I P NL S DK N FIN GR HU CZ RU RO PL SLO HR TR EST LT LV SK BG English WARNING THE SAW CHAIN SHOULD NEVER TURN AT IDLE. Serious personal injury may result from the saw chain turning at idle.

MAINTENANCE A bar with any of the following faults should be replaced: ■

Wear inside the bar rails which permits the chain to lie over sideways;

Cracked or broken rails;

In addition, lubricate tip) weekly. Using a the lubricating hole. the lubrication holes impurities.

CLEANING THE STARTER UNIT (Fig. 62) Use a brush or compressed air to keep the cooling vents (B) of the starter assembly free and clean of debris.

guide bars (with a sprocket at their grease syringe, lubricate weekly in Turn the guide bar and check that (A) and chain groove are free from

CARBURETOR ANTI-FREEZE MECHANISM (Fig. 64-65) The chain saw is designed with a ventilation hatch on the right side of the cylinder cover which allows warm air to be supplied from the engine to the carburetor to help prevent icing under colder operating conditions. Operating the chain saw in temperatures from 32ºF to 41ºF (0ºC to 5ºC) at times of high humidity may result in ice forming within the carburetor. This can cause the output power of the engine to be reduced and/or the engine to fail to operate smoothly. When operating under these circumstances, the chain saw should be placed in anti-freeze mode before use.

CLEANING THE AIR CLEANER (Fig. 59 - 60) CAUTION Make sure the air cleaner is correctly placed in the air filter cover before reassembly. Never run the engine without the air filter, serious damage could result.

To switch to anti-freeze mode: ADJUSTING THE CARBURETOR (Fig. 61 - 63) Before adjusting the carburetor: ■

Use a brush or compressed air to clean the starter cover vents.

Clean the air cleaner (A). Refer to Cleaning the Air Cleaner in the Maintenance section of this manual.

Allow the engine to warm up prior to adjustment of engine idle speed. WARNING Weather conditions and altitude may affect carburetion. Do not allow bystanders close to the chain saw while adjusting the carburetor.

Place the ignition switch in the OFF (

Remove the air cleaner cover (A).

Remove the air cleaner.

Lift choke knob (E) up to remove from the cylinder cover (C).

Loosen the five screws holding the cylinder cover in place. Remove the cylinder cover.

Remove the icing cap (D) located on the right-hand side of the cylinder cover by pressing down on it with your finger.

Adjust the icing cap so that the “snow” mark faces upward, then return it to its original position in the cylinder cover.

Replace the cylinder cover and reinstall screws to secure.

Replace choke knob, air cleaner, and air cleaner cover.

Idle Speed Adjustment The idle speed adjustment controls how much the throttle valve stays open when the throttle trigger is released. To adjust: ■

Turn idle speed screw “T” clockwise to increase idle speed.

Turn idle speed screw “T” counterclockwise to decrease idle speed.

Make a test cut, then adjust the H needle for best cutting power, not for maximum speed. The H needle is restricted to 1/4 turn.

WARNING Always return the unit to normal operating mode if there is no danger of icing occurring. Continuing to use the chain saw in anti-freeze mode when temperatures have risen and returned to normal may result in the engine failing to start properly or in the engine failing to operate at its normal speed.

960086014-01.indd Sec1:33

1/12/2004 5:02:24 PM F GB D E I P NL S DK N FIN GR HU CZ RU RO PL SLO HR TR EST LT LV SK BG English WARNING Muffler surfaces are very hot during and after operation of the chain saw. To avoid serious personal injury, keep all body parts away from the muffler.

MAINTENANCE CLEANING THE ENGINE (Fig. 66-67) Clean the cylinder fins (B) and flywheel fins (A) with compressed air or a brush periodically. Dangerous overheating of the engine may occur due to impurities on the cylinder. WARNING Never run the saw without all the parts, including the drivecase cover and starter housing, securely in place. Because parts can fracture and pose a danger of thrown objects, leave repairs of the flywheel and clutch to factory trained authorized service center personnel. NOTE: If you notice a power loss with the gas-powered tool, the exhaust port and muffler may be blocked with carbon deposits. These deposits may need to be removed to restore performance.

REPLACING THE SPARK PLUG (Fig. 69) This engine uses a Champion RZ7C or NGK CMR7H spark plug with 0,64 mm electrode gap. Use an exact replacement and replace every 50 hours or more frequently, if necessary. Loosen the spark plug by turning it counterclockwise with a wrench (A).

Remove the spark plug.

Hand thread the new spark plug, turning it clockwise. Tighten securely with wrench (B).

Allow the muffler to cool.

Remove torx screw (E) and 8 mm. nuts (D) holding the muffler cover in place; remove muffler cover (C) and spark screen (A).

If dirty, clean the spark arrestor screen with a small wire brush. Replace the screen if it is cracked or otherwise deteriorated.

Remove the muffler (B).

Insert a flat blade screwdriver into the muffler exhaust vent to remove any carbon deposits.

Wipe away any carbon buildup on the muffler exhaust vent and the cylinder exhaust port at the same time.

Reinstall muffler, spark screen, and muffler cover.

Reinstall torx screw and nuts to secure.

INSPECTING AND CLEANING CHAIN BRAKE (Fig. 71-72) ■ Remove the clutch cover and clean the chain brake components (A). Check wear on the brake band (C) and replace if worn or deformed. The band thickness should not be less than 0.6 mm, or worn halfway through.

CHECKING THE FUEL FILTER (Fig. 68) Check the fuel filter (B) periodically. Replace it if contaminated or damaged.

Always keep the chain brake mechanism clean and lightly lubricate the linkage (B).

Always test the chain brake performance after servicing or cleaning. Refer to Operating Chain Brake for additional information.

Check the chain catcher (D) and replace if damaged. WARNING Even with daily cleaning of the mechanism, the dependability of a chain brake to perform under field conditions cannot be certified. use proper cutting techniques.

NOTE: Be careful not to cross-thread the spark plug. Cross-threading will seriously damage the cylinder.

STORING THE CHAIN SAW (1 MONTH OR LONGER)

INSPECTING/CLEANING THE SPARK ARRESTOR SCREEN AND MUFFLER EXHAUST PORT (Fig. 70) The muffler is equipped with a spark arrestor screen. A faulty spark arrestor screen can create a fire hazard. Through normal use the screen can become dirty and should be inspected weekly and cleaned as required. Always keep the muffler and spark arrestor on the saw in good condition.

Drain all fuel from tank into a container approved for gasoline.

Run the engine until it stops. This will remove all fuel-oil mix that could become stale and leave varnish and gum in the fuel system.

Squeeze primer bulb several times to purge fuel from carburetor.

960086014-01.indd Sec1:34

1/12/2004 5:02:25 PM F GB D E I P NL S DK N FIN GR HU CZ RU RO PL SLO HR TR EST LT LV SK BG English NOTE: Keep away from corrosive agents such as garden chemicals and de-icing salts.

Drain all bar and chain oil from tank into a container approved for oil.

Clean all foreign material from the saw.

Store it in a well-ventilated place that is inaccessible to children.

Abide by local regulations for the safe storage and handling of gasoline. Excess fuel should be used in other 2-cycle engine powered equipment.

TROUBLESHOOTING Problem Engine will not start. [Make sure ignition switch is in the RUN ( l ) position.]

Check spark. Remove air filter cover. Remove spark plug from cylinder. Reattach the spark plug wire and lay spark plug on top of cylinder with the metal part of plug touching the cylinder. Pull the starter grip and watch for spark at spark plug tip. If there is no spark, repeat test with a new spark plug.

With the ignition switch OFF, remove spark plug. Move choke knob to RUN position (pushed in completely) and pull starter grip 15 to 20 times. This will clear excess fuel from engine. Clean and reinstall spark plug. Set ignition switch to RUN ( l ) position. Push and fully release primer bulb 4 times. Pull starter three times with choke knob at RUN. If engine does not start, move choke knob to HALF CHOKE and repeat normal starting procedure. If engine still fails to start, repeat procedure with a new spark plug.

Engine starts but will not accelerate properly.

Carburetor requires “L” (Low Jet) adjustment.

Contact an authorized service center for carburetor adjustment.

Engine starts, then dies.

Carburetor requires “L” (Low Jet) adjustment.

Contact an authorized service center for carburetor adjustment.

Engine starts but will not run properly at high speed.

Carburetor requires “H” (High Jet) adjustment.

Contact an authorized service center for carburetor adjustment.

Engine does not reach full speed and/or emits excessive smoke.

Oil/fuel mixture incorrect.

Use fresh fuel and the correct 2-stroke oil mix ratio.

Air filter is dirty.

Clean air filter. Refer to Cleaning the Air Cleaner in the Maintenance section of this manual.

Spark arrestor screen is dirty.

Clean spark arrestor screen. Refer to Cleaning the Spark Arresting Screen in the Maintenance section of this manual.

Carburetor requires “H” (High Jet) adjustment.

Contact an authorized service center for carburetor adjustment.

Engine starts, runs, and accelerates but will not idle.

Carburetor requires adjustment to idle speed.

Turn idle speed screw “T” clockwise to increase idle speed. Refer to Adjusting the Carburetor in the Maintenance section of this manual.

Chain turns at idle.

Carburetor requires adjustment to idle speed.

Turn idle speed screw “T” counterclockwise to decrease speed. Refer to Adjusting the Carburetor in the Maintenance section of this manual.

Air leak in the intake system.

Contact an authorized service center for a rebuild kit.

Chain oil tank empty.

Oil tank should be filled every time fuel tank is filled.

Chain tension is too tight.

Tension chain per instructions in Adjusting the Chain Tension in the Maintenance section of this manual.

Oiler is not functioning.

Run at half throttle 30 to 45 seconds. Stop saw and check for oil dripping from guide bar. If oil is present, the chain may be dull or bar may be damaged.

Clogged oil passages.

Remove the clutch cover and guide bar plate and clean oil passages with a stiff-bristle brush.

Chain brake is engaged.

Release chain brake. Refer to Operating the Chain Brake in the Operation section of this manual.

Chain tension is too tight.

Tension chain per instructions in Adjusting the Chain Tension in the Maintenance section of this manual.

Guide bar and chain assembled incorrectly.

Refer to Replacing the Guide Bar and Chain in the Maintenance section of this manual

Guide bar and/or chain are damaged.

Inspect guide bar and chain for damage.

Drive sprocket teeth damaged

Contact an authorized service center for drive sprocket replacement.

Bar and chain running hot and smoking.

Engine starts and runs, but chain is not rotating.

S PA R A D E N N A B R U K S A N V I S N I N G EVENTUELLA SENARE BEHOV.

NAME SYMBOL BETECKNING / FÖRKLARING Varning

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P WARRANTY - STATEMENT All Ryobi products are guaranteed against manufacturing defects and defective parts for a period of twenty four (24) months from the date stated on the original invoice drawn up by the retailer and given to the end user. Deterioration caused by normal wear and tear, unauthorised or improper use or maintenance, or overload are excluded from this guarantee as are accessories such as battery packs, light bulbs, blades, fittings, bags, etc. In the event of malfunction during the warranty period, please take the NON-DISMANTLED product, along with the proof of purchase, to your retailer or nearest Authorised Ryobi Service Centre. This warranty in no way affects your legal rights concerning defective products.

GB E CE DECLARATION OF CONFORMITY DECLARACIÓN DE CONFORMIDAD CE We declare in sole responsibility that the product: - to which this certificate applies, conforms to the basic health and safety requirements of the Machinery Directive 98/37/EC and other relevant directives, like EMC Directive 89/336/EEC and Outdoor Directive 2000/14/EC and Gas Emission Directive 97/68/EC, 2002/88/EC and 2004/26/EC.

To effect correct application of the health and safety requirements stated in the EEC directives, the following European and/or national standards and/or technical specifications were consulted: EN 2921:1991 / EN 292-1:1991+A1:1995 / EN 608:1994 / ISO 6533:2001 / ISO 6534:1992 / ISO 6535:1991 /ISO 7293:1997 / ISO 7914:2002 / ISO 7915:1991 / ISO 6531:1999 / ISO 8334:1985 / ISO 9518:1998 / ISO 10726:1992 / EN ISO 14982:1998 / EN ISO 3744:1995 / EN ISO 4871:1996 / ISO 9207:1995 / ISO 7182:1984 / ISO 7505:1986

We declare this product complies to the requirements of the Out Door Directive. 2000/14/EC.

Measured Sound Power Level

This product has been assessed to conform to the Outdoor Directive 2000/14/EC by means of unit verification by SLG PRUEF-UND ZERTIFIZIERUNGS GMBH. BURGSTAEDTER STRASSE 20, D09232, HARTMANNSDORF, GERMANY. Technical documents are kept by Homelite Far East Co., Ltd. 24/F, 388 Castle Peak Road, Tsuen Wan, N.T., Hong Kong. Declared in Sep 2006 by Homelite Far East Co., Ltd.

Machine: PETROL CHAIN SAW Type: RCS-3540C / 4046C / 4450C Name of company: Address:

Homelite Far East Co., Ltd. 24/F, CDE Building, 388 Castle Peak Road, Tsuen Wan Hong Kong.

Andrew Eyre Engineering Director