ATIKA KGSZ 305 N-2 - Saw

KGSZ 305 N-2 - Saw ATIKA - Free user manual and instructions

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USER MANUAL KGSZ 305 N-2 ATIKA

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Original instructions

Notice originale

GB EC Declaration of Conformity according to Directive: 2006/42/EC

GB We herewith declare

GB Following harmonized standards have been applied:

GB Duly authorised person for the compilation of technical documents:

① Keep the operating instructions in a safe place for future use.
i Pass the operating instructions on to all persons who work with the machine.

ATIKA KGSZ 305 N-2 - 1

You may not start to operate the machine until you have read these original instructions, observed all the instructions given and installed the machine as described!

ATIKA KGSZ 305 N-2 - 2

This machine must not be operated / used by children, persons with restricted physical, sensory or mental abilities or a lack of experience and/or know-how or by persons who are not familiar with the instructions. Local regulations may stipulate an age restriction for the user.

ATIKA KGSZ 305 N-2 - 3

The machine must not be operated by children or young people under 18 years of age.

Extent of delivery

  • Pull, crosscut and mitre saw KGSZ 305 N-2 (preassembled unit)
  • 2 Support arms
  • 1 Vice assembly
  • 1 Dust bag
    • 1 set carbon brushes
  • Tool
  • Operating instructions
    • Safety instructions for crosscut and mitre saws
    • Assembly and operating instruction sheet
  • Warranty declaration

After unpacking, check the contents of the box for

▶ completeness
▶ possible transport damage.

Report any damage or missing items to your dealer, supplier or the manufacturer immediately. Complaints made at a later date will not be acknowledged.

Contents

Declaration of Conformity 2
Extent of delivery 13
Symbols machine / operating instructions 13/14
Characteristics noise values 14
Normal intended use 14
Residual risks 14
Safety instructions 15
Description of device / spare parts 15
Preparing for commissioning15
Commissioning16
Adjusting the saw17
Working with the saw17
Maintenance and cleaning19
Transport20
Storage20
Guarantee20
Possible faults20
Technical data21

Symbols machine

ATIKA KGSZ 305 N-2 - Contents - 1Carefully read operator's manual before handling the machine.Observe instructions and safety rules when operating.ATIKA KGSZ 305 N-2 - Contents - 2Switch off the motor and disconnect the mains plug before performing cleaning, maintenance or repair work.
ATIKA KGSZ 305 N-2 - Contents - 3Wear eye and ear protectionATIKA KGSZ 305 N-2 - Contents - 4Wear dust mask.
ATIKA KGSZ 305 N-2 - Contents - 5Risk of injuries of fingers and hands by the saw bladeATIKA KGSZ 305 N-2 - Contents - 6Do not expose to rain. Protect against humidity.
ATIKA KGSZ 305 N-2 - Contents - 7Caution! Laser radiation. Do not look into the beam.
ATIKA KGSZ 305 N-2 - Contents - 8This product complies with European regulations specifically applicable to it.ATIKA KGSZ 305 N-2 - Contents - 9Machine of the protection class II (double insulated)
ATIKA KGSZ 305 N-2 - Contents - 10Electrical devices do not go into the domestic rubbish. Give devices, accessories and packaging to an ecofriendly recycling.According to the European Directive 2012/19/EC on electrical and electronic scrap, electrical devices that are no longer serviceable must be separately collected and brought to a facility for an environmentally compatible recycling.

Symbols operating instructions

Potential hazard or hazardous situation. Failure to observe these instructions may lead to injuries or cause damage to property.
Important information on proper handling. Failure to observe these instructions may lead to malfunction.
User information. This information helps you to use all the functions opt4imally.
Assembly, operation and servicing. Here you are explained exactly what to do.
Please refer to the attached assembly and operating instruction sheet for references to figure numbers in the text. ATIKA KGSZ 305 N-2 - Contents - 11

Characteristics noise values

DIN EN ISO 3744 / DIN EN ISO 11202 / ISO 7960 Appendix A Use of machine as crosscut and mitre saw with standard saw blade.

Noise power levelSound pressure level at the workplace
Operation under load L_WA = 111,5 dB(A) L _PA = 98,5 dB(A)

The factor of measurement uncertainty is 3 dB.

The values given are emission values and must therefore not simultaneously represent safe workplace values too. Although there is a relationship between emission and immersion levels, it can be reliably deduced whether additional precautionary measures are necessary or not. Factors, which can influence the immersion level currently existing at the workplace include the duration of the effects, the special type of the workroom, other noise sources, etc. e.g. the number of machines and other adjacent processes. The permissible workplace values can also vary from country to country. This information should however enable an improved assessment of the danger and risk to be carried out.

Normal intended use

  • The device is suitable to cut wood and other wood-type materials (e.g. particle boards) in the house and hobby field.
  • The device is suitable for crosscuts, inclined cuts, mitre cuts and double mitre cuts.
  • The cutting of round material and irregularly shaped materials (rickers, poles, fire wood etc.) is not permitted since these work pieces cannot be held securely.
  • Only work pieces that can be put down securely and held with clamping devices may be processed.
  • The use of saw blades made of HSS steel (high-alloy high speed steel) is not permitted since this steel is hard and brittle. Risk of injury through saw blade breakage and expulsion of saw blade pieces.

  • The intended usage also includes compliance with the operating, servicing and repair conditions prescribed by the manufacturer and following the safety instructions included in the instructions.

  • Follow the relevant accident prevention rules for operation and other generally recognised health and safety at work rules.
  • Any other use is deemed not to be use as prescribed. The manufacturer is not liable for any type of damage resulting from this: the user bears the sole risk.
  • Independently made alterations to the saw preclude any liability of the manufacturer for resulting damages of any kind.
  • The saw may only be equipped, used and serviced by persons who are familiar with these and have been instructed in the hazards. Repair works may only be carried out by us or by a customer service agent nominated by us.
  • This machine must not be used in an explosive environment or exposed to rain.
    ■ Metal parts (nails, etc.) must be removed from the timber to be sawn.

Residual risks

Even if used properly, residual risks can exist even if the relevant safety regulations are complied with due to the design determined by the intended purpose.

Residual risks can be minimised if the “Safety advices” and the “Intended usage” as well as the whole of the operating instructions are observed.

Observing these instructions, and taking proper care, will reduce the risk of personal injury or damage to the equipment.

  • Danger of injury of fingers and hands by the tool (saw blade) or work piece, e.g. when replacing the saw blade.
    ■ Injury by catapulted workpiece parts.
    ■ Throwback of the workpiece or workpiece parts.
    ■ Breakage and expulsion of saw blade.
  • Risk from electricity when using improper electrical connections.
    ■ Touching live parts of opened electrical components.
  • Impairment of hearing when working on the machine for longer periods of time without ear protection.
  • Emission of harmful timber dust when operating without exhaust suction.

In addition, in spite of all the precautionary measures taken, non-obvious residual risks can still exist.

Safety instructions

WARNING

Read all safety warnings and all instruc-

tions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

ATIKA KGSZ 305 N-2 - WARNING - 1

For safety instructions, please refer to the enclosed brochure "Safety instructions for crosscut and mitre saws".

1 Description of device / spare parts

→ Please refer to the attached assembly and operating instruction sheet.

Pos. Order-no. Designation:

1 366449 Handle with On/Off switch
1A366451On/Off switch
1B×Laser switch
1C366452Switch lock 3
2×Carrying handle
3×Motor
4×Carbon brush cover
5×Transport locking pin
6 363543 Set screw for the pulling device
7×Locking screw for rotary table
7A×Rotary table locking
8×Rotary table
9366445Table insert
10×Scale for mitre angle
11 366442 Work piece stop
11A366443Auxiliary stop
11B366444 Locking screw for auxiliary stop
12×Set screw for work piece stop 10
13366450Laser head
13ABattery compartment
14×Locking screw for the laser
15×Protective cover
16366446Pendulum cover
16A×Holder for the pendulum cover
17×Lock for pendulum cover
18363572Support arm
19363536Vice assembly
20Star grip nut for vice assembly
21Star grip
22×Dust bag
23×Exhaust neck
24 366447 Incline angle locking handle
25×Scale for incline angle 12
26×Indicator for incline angle 12
27×Set screw for 90° saw head position 12
28×Locking nut for set screw (90°) 12
29×Set screw for 45° saw head position
30×Locking nut for set screw (45°)
31×Set screw for the saw blade position 16
32×Locking nut for set screw (saw blade position) 16
33×Adjusting screw for groove depth
34×Stop for adjusting screw (groove depth)
35×Hexagonal screw for saw blade mounting 27
36×Front saw blade flange 28
37366448Saw blade (∅ 305x30x3.0x60T) 28
38×Rear saw blade flange 28
39×Saw blade locking device
40×Mounting holes
41×Carbon brush 31
42×Installation wrench
43363623Warning label 1
44366062Warning label 2
45 366453 Data / Safety label

ATIKA KGSZ 305 N-2 - Description of device / spare parts - 1

Preparing for commissioning

To achieve flawless functioning of the machine, please follow the instructions listed:

- Place the machine at a location that meets the following conditions:

— secured against slipping
– free of vibrations
- even
– free of tripping hazards
- adequate light

■ Before each use, check

— Connection cables for defects (cracks, cuts, etc.).

Do not use any defect cables

— the table insert for proper condition
— the saw blade for flawless condition

■ Do not use deformed or damaged saw blades.
- Immediately replace a worn or damaged table insert.
- Connect the machine to a dust collection device when sawing wood.
- To ensure a safe position of the saw it must be bolted down on a solid surface (e.g. workbench or support frame) at optimal working height:

Mounting on a workbench / work table:

2 Place the device on a level flat workbench or work table.

① An uneven surface may result in saw blade jamming or inaccurate cutting.

Make 4 holes in the workbench / work table matching the holes in the base plate (40).

Bolt the device down.

Removing the transport locking pin

Remove the transport locking pin before use:

3 Slightly push the handle (1) down

Pull out the transport locking pin (5).

Inserting the batteries

4 Open the battery compartment (13A) Insert two batteries of the type Micro LR03 (AAA, not included) and observe the specified polarity. Close the battery compartment again (13A).

ATIKA KGSZ 305 N-2 - Inserting the batteries - 1

Commissioning

Mains connection

Compare the voltage listed on the device type plate, e.g. 230 V, with the mains voltage and connect the device to the corresponding and proper socket.

Connect the machine via a 30 mA fault-current circuit breaker.

Use the connection or extension cable according to IEC 60 245 (H 07 RN-F) with a core cross-profile section of at least

Do not use any device where the switch can not be switched on and off. Damaged switches must be repaired or replaced immediately by the customer service.

Switching on:

1 Press the switch lock (1C) and then the ON/OFF switch (1A).
You can let go of the switch lock (1C) during the cutting process.

Switching off

1 Release the On/Off switch again.

Switching on the laser

4 Press the On/Off switch for the laser (1B).

⚠️ Only switch on the laser when a work piece is on the rotary table.

Dust/chip exhaustion

The wood dust generated during operation impedes the necessary view and is harmful to health to some degree.

Unless the machine is used outdoors, the dust bag or a chip exhaust system (e.g. portable dust remover) must be connected.

⚠ Make sure that the connections for the dust extraction and the dust bag (collecting device) are connected and used correctly.

Dust bag

When using the dust bag:

5 push the dust bag (22) onto the exhaust neck (23). empty the dust bag regularly

Chip exhaustion

Connect a chip exhauster or a small vacuum to the chip exhaust neck (23) (∅ 40 mm) using a suited adapter.

(i) Air velocity at the exhaust neck of the saw ≥ 20 m/sec

⚠️ Use a special exhaust device when exhausting dusts that are especially harmful to health, carcinogen or dry.

Attaching table extension

Handling long work pieces with the help of the supplied support arms.

The support arms can be mounted to the left and right of the machine.

6 Insert the support arms (19) into the respective holes on the sides.

Safely support long work pieces with suitable means. For example, use saw horses or similar devices to support overhanging work pieces.

Vice assembly

Always secure work pieces to be handled. Do not cut work pieces that cannot be secured with the vice assembly.

The vice assembly can be positioned to the left or right of the saw head.

7 Insert the vice assembly (19) at the right or left into the hole provided.

Secure it using the machine knob (20).

Press the work piece firmly against the work piece stop (11).

To fix the work piece turn the machine knob (21) of the work piece clamping device clockwise.

Auxiliary stop

Higher workpieces can be safely machined with the auxiliary stop.

7 Push the auxiliary stop to the desired position and secure it with the clamping lever (11B).

⚠ Make sure that the auxiliary stop is not in the cutting plane! For inclined cuts and double mitre cuts, push it to the left so that it is not touched by the saw blade.

ATIKA KGSZ 305 N-2 - Auxiliary stop - 1

Adjusting the saw

ATIKA KGSZ 305 N-2 - Adjusting the saw - 1

Before setting operations:

  • Switch off device.
    — Wait for standstill of the saw blade
    — Pull out power plug

Setting the work piece stop

To adjust a work piece stop that has shifted during transport, proceed as follows:

8 Push the saw head to the rear and tighten the locking screw (6) of the pulling device.

Set the rotary table to 0^ and firmly tighten the locking screw for the rotary table (7).

9 Position the saw head in transport position (see "Transport")

10 Check the angle between saw blade (37) and work piece stop (11) using a square (A, not supplied).

If the workpiece stop must be adjusted, loosen the adjusting screws for the workpiece stop (12) on both sides.

Also loosen the locking screw for the auxiliary stop.

Align the work piece stop along the square and tighten the screws again.

Adjusting the incline of the saw head

Also check the angle of the saw head to the rotary table.

Checking the 90° angle:

11 Set the saw head to the transport position and the rotary table to 0°. Verify the angle with a square (A, not supplied) or protractor.

Proceed as follows if the angle is not exactly 90^ :

12 Loosen the locking nut for the set screw (28).

→ Unscrew the set screw (27) to turn the saw head to the right.
→ Screw in the set screw (27) to turn the saw head to the left.

Tighten the locking nut for the set screw (28) once more.

If necessary, loosen the screw (A) for the indicator (26) and shift it until it points to "0". Tighten the screw again.

Checking the 45^ angle:

13 Put the saw head to the 45^ position and check the angle using a protractor (B, not supplied).

Proceed as follows if the angle is not exactly 45^ :

14 Loosen the locking nut (30) for the set screw (29).

Adjust the set screw (29) by turning it clockwise or counterclockwisely so that the saw blade comes in contact with the square (45°).

Retighten the locking nut (30) for the set screw.

15 If necessary, loosen the screw (A) for the indicator (26) and shift it until it points to "45". Tighten the screw again.

Adjusting the saw blade depth

You must set the max. saw blade depth to ensure that the the saw blade does not touch the bottom of the saw blade groove.

Carefully turn the saw blade by hand to ensure that it turns freely.

9 Press the saw head down (transport position) and secure it using the transport locking pin (5).

16 The saw blade depth is set correctly if the saw blade protrudes approx. 5 mm below the table surface.

You can set the correct saw blade depth as follows:

For fine adjustment of the saw blade depth, loosen the lock nut (32) for the adjusting screw (31).

→ The saw head rises when you turn the set screw (31) counterclockwisely.
→ The saw head lowers when you turn the set screw (31) clockwise.

Retighten the locking nut (32) for the set screw (31).

Adjusting the laser

The laser beam can become misaligned, e.g. through vibrations. Check therefore prior to cutting if the laser correctly indicates the cut line.

ATIKA KGSZ 305 N-2 - Adjusting the laser - 1

Set the saw as described in "Straight cuts".

Make a trial cut.

ATIKA KGSZ 305 N-2 - Adjusting the laser - 2

Switch on the laser and compare the laser line with the cut line.

ATIKA KGSZ 305 N-2 - Adjusting the laser - 3

In case of deviations, loosen the screws (14) and turn the laser head until the beam is positioned vertically.

ATIKA KGSZ 305 N-2 - Adjusting the laser - 4

Working with the saw

ATIKA KGSZ 305 N-2 - Working with the saw - 1

Before starting to work consider the following safety advices to keep the risk of injuries as small as possible.

■ Saw blade OK?
■ Workplace tidied?
- You may not start to operate the machine until you have read these original instructions, observed all the instructions given and installed the machine as described!

ATIKA KGSZ 305 N-2 - Working with the saw - 2

Before each saw operation make sure that the mitre saw stands safely.

ATIKA KGSZ 305 N-2 - Working with the saw - 3

Before making adjustments to the saw settings (e.g. replacing the saw blade, setting the work piece stop, etc.)

→ Switch off device.
→ Wait for standstill of the saw blade
→ Pull out mains plug.

ATIKA KGSZ 305 N-2 - Working with the saw - 4

In any case, observe all the instructions given in the chapter "Intended use" and in the enclosed brochure "Safety instructions for crosscut and mitre saws".

The laser

⚠ Do not look directly into the laser beam.
⚠️ Never direct the laser beam to persons or objects other than the work piece.
Only direct the laser beam to work pieces which have a dull surface (wood or rough surfaces).

Shiny reflecting surfaces can direct the laser beam to the worker.

→ Only switch on the laser beam when a work piece is on the rotary table.
Do not forget to turn off the laser beam after completion of the work.

Workpiece dimensions

Minimum dimensions

Length Width
150 mm 45 mm

Maximum dimensions

Width Height
Straight cuts 310 mm 90 mm
Mitre cuts 210 mm 90 mm
Inclinded cuts 310 mm 55 mm
Double mitre cuts 210 mm 55 mm

The pulling device

The pulling device can be utilized for all types of cuts (straight cuts, mitre cuts, angled cuts and double mitre cuts).

i Narrow work pieces:

(45 - 90 mm wide)

→ Push the pulling device to the rear and tighten the locking screw (6).

i Wide work pieces:

(90 - 330 mm wide)

→ Push the pulling device to the rear and do not tighten the locking screw (6) firmly.

Loosen the transport locking pin (5) before any work.

ATIKA KGSZ 305 N-2 - The pulling device - 1

Straight cuts

8 If required, loosen the incline angle locking knob (24) and adjust the saw head to its vertical position.

Retighten the tilt angle locking handle firmly.

Loosen the locking screw (7) for the rotary table (8), pull up the locking device (7A) and turn the saw head to the 0° position.

Firmly tighten the locking screw again

Narrow work pieces:

Slide the saw head to the rear position of the pulling device and tighten the locking screw (6) for the pulling device.

Wide work pieces:

Slide the saw head to the rear position of the pulling device and let the locking screw (6) for the pulling device loosened.

7 Place the work piece against the stop (11) and clamp it using the vice assembly (19).
1 Switch on the saw Wait until the saw blade has reached its full speed.
19 Narrow work pieces:

While holding the On/Off switch (1A), push the lock for the pendulum cover (17) away from the handle.

Using the handle, gradually lower the saw head and cut evenly through the work piece down to the table insert.

20 Wide work pieces:

Pull the saw head to you in order to cut through the work piece.

Hold the saw head in position until the saw blade is no longer in the work piece.

Release the On/Off switch and turn the saw head up again.

Mitre cuts

The mitre angle can be set left and right from 0^ to 45^ . The table locks in place at frequently required positions ( 0^ , 15^ , 22,5^ , 31,6^ , 45^ ).

21 Loosen the locking screw (7) for the turntable (8), pull up the locking device (7A) and swivel the saw head to the desired angle.

Firmly tighten the locking screw again

Cut the work piece as described at "Straight cuts".

Inclinded cuts

The incline angle can be set 45^ toward the left from the vertical position ( 0^ ).

22 Before tilting the saw head, slide the auxiliary stop (11A) to the left.

Loosen the tilt angle locking handle (24).

Incline the saw head to the left to the desired angle.

Retighten the incline angle locking knob.

Cut the work piece as described at "Straight cuts".

Double mitre cuts

Increased danger of injury exists with the double mitre cut because of the saw blade being more accessible due to its heavy incline. Keep your hands far enough away.

23 Loosen the locking screw (7) for the turntable (8), pull up the locking device (7A) and swivel the saw head to the desired angle..

Firmly tighten the locking screw again

Before tilting the saw head, slide the auxiliary stop (11A) to the left.

Loosen the tilt angle locking handle (24) and tilt the saw head up to the desired angle to the left.

Retighten the tilt angle locking handle firmly.

Cut the work piece as described at "Straight cuts".

Setting the groove depth

This function allows you to cut grooves into the work piece. The work piece is only cut to a certain (set) depth and is not cut through.

ATIKA KGSZ 305 N-2 - Setting the groove depth - 1

Groove cutting poses an increased risk of injury since the saw head may bounce upward. Do not exert any lateral pressure on the saw blade. Firmly secure the work piece with the vise assembly.

ATIKA KGSZ 305 N-2 - Setting the groove depth - 2

Set the saw head and rotary table to the desired position and lock it in place.

If you turn in the adjusting screw (33), the saw head lifts up → flatter groove.

→ If you unscrew the adjusting screw (33), the saw head lowers → deeper groove.

Firmly secure the work piece with the vise assembly (19).

The groove is cut over the whole length if you place a stop attachment between work piece and work piece stop.

Cut the work piece as described at "Straight cuts".

ATIKA KGSZ 305 N-2 - Setting the groove depth - 3

Maintenance and cleaning

ATIKA KGSZ 305 N-2 - Maintenance and cleaning - 1

Before each maintenance and cleaning work

  • Switch off device.
    — Wait for standstill of the saw blade
    — Pull out power plug

Maintenance and repair work other than those described in this chapter is only allowed to be carried out by service staff.

For maintaining and cleaning, removed security devices must unconditionally be mounted properly and proved again.

Only use genuine spare parts. Other than genuine parts may result in unpredictable damages and injury.

Cleaning

i Observe the following to maintain the functionality of the saw.

  • Do not wash down device with water.
  • Remove splints and sawdust only with a brush or vacuum cleaner.
    ■ Clean and oil all moving parts regularly.

i Never use any grease!

Use for instance sewing machine oil, liquid hydraulic fluid or environmentally acceptable spray oil.

■ Take care that the saw blade remains free of rust and resin.
■ Remove resin residues from the surface of the rotary table.

i Resin residues can be removed with a commercial maintenance and care spray.

- The saw blade is a wearing part and will become dull after prolonged or frequent use.

Replace the saw blade in that case.

- Thoroughly shake out the dust bag. Wash the dust bag in case of heavy soiling but at least once a year with a mild soap solution.

Maintenance

ATIKA KGSZ 305 N-2 - Maintenance - 1

Changing the saw blade

ATIKA KGSZ 305 N-2 - Changing the saw blade - 1

Danger of cutting! Wear gloves when replacing the saw blade.

Use only suitable saw blades.

ATIKA KGSZ 305 N-2 - Changing the saw blade - 2

Danger of burning! The saw blade is still hot shortly after cutting.

ATIKA KGSZ 305 N-2 - Changing the saw blade - 3

Secure the pulling mechanism.

ATIKA KGSZ 305 N-2 - Changing the saw blade - 4

Place the saw head to the top position.

Swing the pendulum cover (16) upward until the screw (A) is exposed.

Loosen the screw (A).

25 Swing the holding plate for the pendulum cover (16A) and the pendulum cover (16) up.
26 Push the saw blade locking device (39).
27 Slowly turn the saw blade by hand until the saw blade locking device catches. Keep the saw blade locking device pressed.

Unscrew the hexagonal screw (35) for the saw blade using the supplied tool (42).

ATIKA KGSZ 305 N-2 - Changing the saw blade - 5

Left-hand thread!

28 You can now remove the washer (B), the front saw blade flange (36), the saw blade (37) and the rear saw blade flange (38).

i Clean the saw blade flanges and the washer. Position the rear saw blade flange again. Insert a new saw blade.
⚠️ Pay attention to the correct running direction of the saw blade: The arrow on the saw blade and the arrow on the protective cover must point in the same direction!

Reinstall the front saw blade flange and the washer (B).

The further assembly is now done in reverse sequence.

⚠ Retighten the hexagon screw.

Check the pendulum cover for its correct functioning before proceeding.

ATIKA KGSZ 305 N-2 - Left-hand thread! - 1

Replacing the carbon brushes

Replace the carbon brushes once they have been worn down to approx. 4 mm.
30 Remove the carbon brush cover (4) on the side of the motor cover by turning it counterclockwise using a suitable screw driver.
31 Remove the carbon brush (42); note the position of the spring retention. Insert the new carbon brushes observing the correct position of the spring retention.

Replace the carbon brushes only in pairs.

Screw in the carbon brush cover again.

ATIKA KGSZ 305 N-2 - Replacing the carbon brushes - 1

Replacing the table insert

ATIKA KGSZ 305 N-2 - Replacing the table insert - 1

Immediately replace a worn or damaged table insert.

ATIKA KGSZ 305 N-2 - Replacing the table insert - 2

Loosen the screws of the table insert (9) and remove them. Let a new table insert and screw it tightly in place.

Transport

ATIKA KGSZ 305 N-2 - Transport - 1

Remove mains plug before each transport.

i

Before each transport

→ Position saw head vertically
→ Turn rotary table to 0°
→ Push saw head down and engage the transport locking pin (5)
→ Remove the support arms (18) and the vise assembly (19)
→ Secure the pulling device.
→ Carry the saw on its transport handle (2).

ATIKA KGSZ 305 N-2 - i - 1

Always carry the saw on the carrying handle (2) or on the outer cast parts. Do not hold the saw on the protective covers or handle (1) when lifting it.

Storage

ATIKA KGSZ 305 N-2 - Storage - 1

Pull out power plug

  • Store unused equipment in a dry, locked place out of the reach of children.
    ■ Before extended storage, please observe the following to increase the service life of the device and to ensure smooth operation:
    — Thoroughly clean the device.
  • treat all movable parts with an environmentally friendly oil

ATIKA KGSZ 305 N-2 - Pull out power plug - 1

Never use any grease!

Guarantee

Please observe the enclosed terms of guarantee.

Possible faults

ATIKA KGSZ 305 N-2 - Possible faults - 1

Before each fault elimination:

  • Switch off device.
    — Wait for standstill of the saw blade
  • Pull out power plug

After each fault clearance, put into operation and recheck all security installations.

Fault code Possible Cause Remedy
Machine does not start after switching onPower failureExtension cable defective.Motor or switch defectCheck the fuse.Check cables, do not go on using defect cablesHave motor or switch checked by an approved electrician or replaced by original spare parts
No crosscut functionTransport locking pin not removedLocking device for pendulum cover not openedPull out transport locking pin (5)Open locking device (17)
Machine stops while cuttingSaw blade is dullFeed is too greatReplace saw blade (37)Allow motor to cool and proceed working with less pressure
Saw blade jams while cuttingSaw blade is dullHold the work piece firmly and cut off the motor immediately. Replace then the saw blade.
Burned spots at the cut areasSaw blade is not suitable for the work step or is dullReplace saw blade
Saw vibratesSaw blade is warpedSaw blade not properly mountedReplace saw bladeMount saw blade properly
Chip outlet is cloggedNo exhaust system connectedExhaust power too weakSwitch off saw, remove chips and connect exhaust systemSwitch off saw, remove chips and increase exhaust power (air velocity ≥ 20 m/sec at chip exhaust neck.
Rotary table moves hardChips under rotary tableRemove chips

Technical data

Type KGSZ 305 N-2
Year of construction see last page
Motor output P12000 W (S1)
Mains voltage 230 V
Mains frequency 50 Hz
Idle speed 4200 min-1
Saw blade diameter∅ 305 mm
Saw blade hole∅ 30 mm
min. tooth width 3,0 mm
Number of teeth 60
Mitre left/right 0-45°
Incline angle left 0-45°
Max. cross-section of work piece (width x height)
Straight cuts 90 x 310 mm
Mitre cuts (rotary table 45°) 90 x 210 mm
Inclined cuts (saw head 45° to the left) 55 x 310 mm
Double mitre cuts (rotary table 45°/saw head 45°)55 x 210 mm
Exhaust connection∅ 40 mm
Dimensions (length x breadth x height)approx. 800 x 510 x 660
Weightapprox. 18 kg

Commercial small dust removers or industrial vacuum cleaners can be used for exhaustion.

Stof-/spanenafzuiging

(90 - 330 mm breed):

GB Year of construction

Manual assistant
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Product information

Brand : ATIKA

Model : KGSZ 305 N-2

Category : Saw