BELLE RTX 66 - Uncategorized ALTRAD - Free user manual and instructions

USER MANUAL BELLE RTX 66 ALTRAD

This manual has been written to help you operate and service the RTX Rammer safely. This manual is intended for dealers and operators of the RTX Rammer. Foreword The ‘Machine Description’ section helps you to familiarise yourself with the machine’s layout and controls. The ‘Environment’ section gives instructions on how to handle the recycling of discarded apparatus in an environmentally friendly way. The ‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the general public. The ‘Start and Stop Procedure’ helps you with starting and stopping the machine. The ‘Trouble Shooting Guide’ helps you if you have a problem with your machine. The ‘Service & Maintenance’ section is to help you with the general maintenance and servicing of your machine. The ‘Warranty’ section details the nature of the warranty cover and the claims procedure. The ‘Declaration of Conformity’ section shows the standards that the machine has been built to. Directives with regard to the notations. Text in this manual to which special attention must be paid are shown in the following way: Contents

Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual. WARNING The product can be at risk. The machine or yourself can be damaged or injured if procedures are not carried out in the correct way. CAUTION The life of the operator can be at risk. WARNING KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the machine off before you switch on, in case you get into dif¿ culty.) ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT: Altrad Belle (UK): [phone]

Environment Safe Disposal Instructions for the protection of the environment. The machine contains valuable materials. Take the discarded apparatus and accessories to the relevant recycling facilities.

This machine is intended for base preperation, driveways, foundations, kerbs, and footings. It can also be used for repair work on streets, highways and/or sidewalks/pavements. RTX 50 / 66 / 74 RTX 60 / 68 / 70 Component Material Handle Steel Ramming Shoe Plywood and Steel or Nylon and Steel Rubber Isolators Rubber and Steel Bellows Urethane Crankcase Aluminium Crankcase Cover Aluminium Gears Steel Engine Steel and Aluminium Transport Roller HDPE Miscellaneous Plastic Parts Polypropylene Various Parts Steel and Aluminium RTX 80D

1. Fuel Tank. 7. Bellows 13. Lifting Handle

2. Throttle Lever. 8. Lifting Eye. 14. Secondary Air Cleaner (Dual)

A - Transport Decal (Part No. 800-99631) On-Site Transport The RTX Rammer may be moved vertically by 2 people, laid on the Transport Roller (if ¿ tted) and pulled using the Lifting Handle or by using a Sling or Hoist on the Lifting Eye. NOTE:- A sling or hoist must not be used on the Lifting Handle. Road Transport The RTX Rammer must be transported as far as possible standing up, strapped to the body side board of the truck, or strapped inside a lorry (panel truck). If not possible, it may be laid down only on the Transport Rollers or front bar of the Operating Handle, in stable position and strongly strapped down to guard against rolling or sliding. B - Safety Symbols Wear Ear Protection Wear Eye Protection Wear Protective Footwear Wear Protective Gloves Please Read Operators Manual

Compliant Please Recycle

C - Lifting Eye Decal (Part No. 800-99630) Lifting Eye for use with a Sling or Mechanical Hoist.9 E - Branding Decal Branding Decal to identify the Model of RTX Rammer. F - Noise Decal Guaranteed Sound Power Level of the machine in dB(A). G - Spring Safety Decal (Part No. 800-99619) DO NOT loosen or remove any of the Screws from the underside of the Rammer Leg. The Rammer Leg contains a highly compressed Spring which may cause serious injury if released by loosening or removing any of the Screws. Contact dealer for more information. H - Engine Start Decal (Part No. 800-99625) To Start the Engine, push the Carburettor Primer Bulb 4 times and then pull the Recoil Handle until the Engine ¿ res. J - Fuel Valve Decal (800-99634-0) Fuel Valve ‘ON’ and ‘OFF’ positions. - To START the machine, the Fuel Valve must be in the ‘ON’ position. - When the machine is not in use or being transported, the Fuel Valve must be in the ‘OFF’ position. K - Serial Plate (Part No. 800-99844) The Serial Plate contains the machine Serial Number and all other information that you may require when contacting Altrad Belle regarding your machine.

3. Year of Manufacture.

D - Throttle Decal (Part No. 800-99628) STOP Max. RPM Position Idle Position Emergency Stop Position Engine Stop Button (Petrol Only)

L - Safety Decal (Part No. 800-99831) M - Exhaust Fumes Warning Decal (Part No. 800-99520) Engines emit carbon monoxide; operate only in well-ventilated areas. N - Hot Surface Decal (Part No. 800-99520) CAUTION! Beware of hot surfaces around the Engine and Exhaust area. P - Diesel Only Decal (Part No. 800-99524) CAUTION! Only Diesel must be used in this machine (Diesel models only). WARNING! Please Read Operators Manual Wear Protective Footwear Wear Ear Protection Wear Eye Protection11 Technical Data

Vibration Level: Minimum Level - EN500 Part 4.

• - Other Shoe options are available. Sizes are:- 165mm (W) x 335mm (L), 230mm x 335mm & 280mm x 335mm.

• This machine must only be used for its intended purpose. This machine must be operated only by well trained personnel.

• The owner of this machine must observe, and train the user of the machine to observe, the effective Labour Protection Regulation in the country of application.

• This equipment is heavy and must not be lifted single-handedly, either GET HELP or use suitable lifting equipment.

• This machine must be operated on ground where stability is guaranteed.

• Cordon off the work area and keep members of the public and unauthorised personnel at a safe distance.

• Personal Protective Equipment (PPE) must be worn by the operator whenever this equipment is being used (See Health & Safety Section).

• Make sure you know how to safely switch this machine OFF before you switch it ON in case you get into dif¿ culty.

• Always switch OFF the engine and CLOSE the fuel tap before transporting, moving it around the site or servicing it.

• During use the engine becomes very hot, allow the engine to cool before touching it.

• Never leave the engine running and unattended.

• Never remove or tamper with any guards ¿ tted, they are there for your protection. Always check guards for condition and security, if any are damaged or missing, DO NOT USE THE RTX until the guard has been replaced or repaired.

• Do not operate the RTX when you are ill, feeling tired, or when under the inÀ uence of alcohol or drugs.

• This machine is designed to eliminate the possible risks arising from its use. However, risks DO reside, and these residual risks are not clearly recognisable and may cause personal injury, property damage and possible death. If such unpredictable and unrecognisable risks become apparent, the machine must be stopped immediately, and the operator or his supervisor must take the appropriate measures to eliminate such risks. It is sometimes necessary for the manufacturer to be informed of such an event for future counter measuring. For your own personal protection and for the safety of those around you, please read and ensure you fully understand the following safety information. It is the responsibility of the operator to ensure that he/she fully understands how to operate this equipment safely. If you are unsure about the safe and correct use of your RTX, consult your supervisor or Altrad Belle of companies. Improper maintenance or use can be hazardous. Read and Understand this section before you perform any maintenance, service or repairs. CAUTION Fuel is À ammable. It may cause injury and property damage. Shut down the engine, extinguish all open À ames and do not smoke while ¿ lling the fuel tank. Always wipe up any spilled fuel. WARNING

• Before refuelling, switch off the engine and allow it to cool.

• When refuelling, DO NOT smoke or allow naked À ames in the area.

• When refuelling, use a proper funnel, and avoid spilling fuel over the engine.

• Spilt fuel must be made safe immediately, using sand. If fuel is spilt on your clothes, change them.

• Store fuel in an approved, purpose made container away from heat and ignition sources. Health & Safety Vibration Some vibration from the machines operation is transmitted through the handle to the operator’s hands. The Altrad Belle RTX range has been speci¿ cally designed to reduce hand/arm vibration levels. Refer to speci¿ cations & technical data for vibration levels and usage times (recommended maximum daily exposure time). DO NOT exceed the maximum usage times. PPE (Personal Protective Equipment) Personal injury or property damage may be caused by knocks, crushing, slipping, tripping, falling, or by À ying chips due mainly to the improper or careless handling of the machine, or working in a con¿ ned area. Suitable PPE must be worn when using this equipment i.e. Safety Goggles, Gloves, Ear Defenders, Dust Mask and Steel Toe capped footwear. Wear clothing suitable for the work you are doing. Tie back long hair and remove any jewellery which may catch in the equipment’s moving parts. Dust The compaction process can produce dust, which may be hazardous to your health. Always wear a mask that is suited to the type of dust being produced. Fuel Oil and fuel used in this machine may cause the following hazards.

• Poisoning if the fuel or oil vapour is inhaled.

• Allergies if the fuel or oil spills on the skin.

• Fire and explosion if the fuel and oil is handled near smoking or open ¿ res.

• Do not ingest fuel or inhale fuel vapours and avoid contact with your skin. Wash fuel splashes immediately. If you get fuel in your eyes, irrigate with copious amounts of water and seek medical attention as soon as possible. Exhaust Fumes

The exhaust fumes produced by this equipment are highly toxic and can kill! WARNING Do not operate your RTX Rammer indoors or in a con¿ ned space, make sure the work area is adequately ventilated.13 Pre start-up inspection The following Pre-start-up inspection must be performed before the start of each work session or after every four hours of use, which- ever is ¿ rst. Please refer to the service section for detailed guidance. If any fault is discovered, the RTX must not be used until the fault is recti¿ ed.

1. Thoroughly inspect the RTX for signs of damage.

2. Check Hoses, ¿ ller openings, Drain Plugs and any other areas for signs of leakage. Fix any

leaks before operating.

3. Check the Engine Oil level and top up as necessary.

3.1 To check the Engine Oil level, place the machine on a À at surface ensuring the Engine is

level. To achieve this place the Rammer in the position shown below.

3.2 Remove the Oil Gauge, and observe that the Oil is up to the rim of the ¿ ller port.

Use Engine Oil with the correct viscosity. (SAE 10W-30 Mineral Oil recommended)

4. Check the Engine Fuel level and top up as necessary. Use clean Fuel. Use of contaminated

Fuel may damage the Fuel system. NOTICE: This machine uses Unleaded Gasoline/Petrol. NEVER ¿ ll the fuel tank with a mixture of Oil and Gasoline/Petrol. CAUTION Pre-Start Checks

5. Check that the Air Filter is clean. Excessive dust/dirt accumulation within the ¿ lter element will cause erratic Engine operation. Clean the Air Filter element when it is contaminated (See Maintenance section). 6. Check the Rammer Leg Oil level and top up as necessary (Rammer must have been idle for at least 10 minutes before checking) 6.1 To check the Rammer Leg Oil level, place the machine on a À at surface ensuring the Foot is À at to the ground, as shown below.

6.2 The minimum level is shown by the Red Dot on the Oil Sight Glass within the Rammer Leg. (SAE 10W-30 Mineral Oil

recommended) Long Term Storage For long term storage, empty the fuel in the carburettor by running the engine with the fuel tap being closed (Petrol Only) The chemical composition of fuel will deteriorate after prolonged storage. When the machine needs to be stored for a long time, remove all fuel from the fuel tank. Also remove the fuel from the À oat chamber of the carburettor by draining the fuel out from the drain plug (see diagram) (Petrol Only) Clean up oil and dust accumulation on rubber parts. Clean the ramming shoe and apply a light coating of oil to prevent rust formation. Cover the machine and store in a dry place.

2. Set the speed control lever to the STARTING position (Halfway between HIGH and LOW position).

3. Move the choke lever to the CLOSED position.

4. Push the Carburettor Primer Bulb 4 times (or at least 10 times when the machine is new or after machine has had the fuel drain). 5. Taking a ¿ rm hold of the Operating handle with one hand, grasp the recoil starter handle with the other, Pull the recoil starter handle until engine resistance is felt, then allow the starter to return.

6. Taking care not to pull the starter rope fully out, pull the starter handle briskly.

9. Allow the engine run at idle for a few minutes to warm up.

10. After the engine has warmed up, the machine is ready for operation.

11. Move the throttle lever to the high speed position quickly to prevent damage from occuring to the clutch. The ‘Full Throttle’ position of this machine has been preset at the factory to achieve optimum machine performance.

12. With the engine running in the full throttle position, the machine will move forward and compact loose ‘lifts’

13. In preparation for stopping the engine, move the throttle lever to the LOW position.

14. Allow the engine to idle for 1-3 minutes.

17. Pull the recoil starter slowly until you feel resistance. Then release your hand from the starter knob to set it back to its original position. This will prevent any air or humidity from entering into the cylinder. Yanmar L48

1. Slide the Engine Speed Control Lever to the RUN position.

2. Taking a ¿ rm hold of the Operating handle with one hand, grasp the recoil starter handle with the other, Pull the recoil starter handle until engine resistance is felt, then allow the starter to return. 3. Push the decompression lever down and release it. The decompression lever will automatically return to the original position when the engine starts.

4. Taking care not to pull the starter rope fully out, pull the starter handle briskly.

5. Repeat until the engine ¿ res.

Improper operation can be hazardous. Read and understand this section before you start the machine. CAUTION

To stop the machine in an emergency, move the Throttle Lever to the Emergency Stop position. This will immediately stop the machine from vibrating. WARNING

6. Allow the engine run at idle for a few minutes to warm up.

7. After the engine has warmed up, the machine is ready for operation.

8. Move the throttle lever to the high speed position quickly to prevent damage from occuring to the clutch. The ‘Full Throttle’ position of this machine has been preset at the factory to achieve optimum machine performance.

9. With the engine running in the full throttle position, the machine will move forward and compact loose ‘lifts’

10. In preparation for stopping the engine, move the throttle lever to the LOW position.

11. Allow the engine to idle for 1-3 minutes.

12. To stop the engine, set the engine speed lever to the slide the Engine Speed Control Lever to the STOP position

In cold weather if you have trouble starting the engine, remove the Oil Plug and add 2cc of engine oil to the oil port and reinsert the oil plug. CAUTION15 NOTICE: The optimum maximum engine revolution has been set at the factory as follows: The Max RPM, as shown above is the number of ignitions per minute. The Honda GX120 engine for RTX66 and RTX74 have the ¿ nal gears at the ration of 17/16, and the number of ignitions per minute is different from the number of rotations of the engines Power Take-Off Shaft. DO NOT alter this setting since irregular vibration or damage to the gear transmission mechanism can result, and both engine and machine warranties will be automatically voided. CAUTION

Lifting Where it is necessary to use lifting equipemnt to position the RTX, check and con¿ rm that the rubber mounts on the operation handle are not damaged or cracked. If they are damaged or cracked, replace the rubber mounts before attempting to lift the machine. Also make sure that the lifting equipment has a WLL (Working Load Limit) suitable for the RTX’s weight (See speci¿ cation chart or the machine Serial Plate). Attach suitable chains or slings ONLY to the lifting point on top of the RTX’s operating handle.

• NEVER leave the engine running whilst transporting or moving the RTX’s, even if it is only a short distance. Once the checks listed in the ‘Pre-Start’ section have been carried out, you may start the engine. The Altrad Belle RTX range of tampers are ¿ tted with a centrifugal clutch, this allows the engine to run at idle without driving the crank mechanism. As the engine speed is increased the clutch will engage and the engine will drive the crank mechanism.

• To avoid damage to the centrifugal clutch, move the throttle lever quickly from the L to H position. For correct operation, the engine speed should be set to maximum. CAUTION

• Avoid operating the machine on a fully compacted, hard, or non-yielding surface. Otherwise, the gear transmission mechanism will be damaged, and the life of the machine will be greatly reduced.

• When working in a narrow trench, if the ramming shoe should get caught between the walls of the trench, the rammer may miss-strike and can be severly damaged. The ramming shoe may especially be damaged severely.

• Ensure that the rammer is steered only by using the handle grip. It should only be pushed. The rammer must not be pressed into the materials being compacted. Excessive pressure on the operating handle will lead to unsatisfactory compaction due to the fact that the jumping action is reduced. Transportation. When transporting or storing the machine, place the machine in an upright position if at all possible. Should the machine be required to be laid down, NEVER attempt to transport the machine in a manner that the air cleaner faces downwards. Otherwise, the oil in the cylinder may get into the combustion chamber or in the air cleaner, which may result in starting dif¿ culties. Laying the machine forwards (The crankcase cover of the rammer facing downwards) may not cause any spill of the engine oil into the cylinder or air cleaner of the engine. However, if the engine is still hot, spilt fuel on the engine may cause ¿ re. Lay the machine after the machine is completely cooled. The machine ¿ tted with the transporting roller on the operating handle may be easily loaded and unloaded from a vehicle. Tilt the machine forwards until the transporting roller touches the À oor of the vehicle. Lift the lower part of the machine using the grab handle provided at the ramming shoe, and push forward to load the machine. During transportation, the machine should be tied ¿ rmly, and placed in an upright position if at all possible. To unload the machine, tilt the machine forward, until the roller touches the À oor. Slightly lift the lower part of the machine, and pull the machine out. Operation at High Altitude For continuous High-Altitude operation above 1,000m (3,000FT), it will be necessary to change the engine main jet to a type that will allow for correct fueling of the engine. Otherwise, the unit will suffer from a lack of engine power and not work correctly (Petrol Only)16 Trouble Shooting Guide

Problem Cause Remedy Engine will not start No fuel Fill Fuel Tank Fuel Tap has been closed Open fuel tap. Engine not primed. (GX100 Only) Push the Carburettor Primer Bulb 4 times and pull the Recoil Handle until the Engine ¿ res Engine not primed. (Diesel Only) See the Service & Maintenance section of this Manual. Spark Plug contaminated or damaged. (Petrol Only) Replace spark plug. Faulty Carburettor. (Petrol Only) Service the Carburettor Engine stops suddenly, or stops when the engine rpm is increased. See Above See Above Main jet of the Carburettor clogged with dirt. (GX120 Only) Take out the main jet of the Carburettor and clean with Compressed air. Air ¿ lter element dirty. Clean the element. Spark plug cap is loose. (Petrol Only) Tightly ¿ t cap to plug. Engine runs, but machine does not produce impact. Lack of engine power See above. Clutch is slipping Dismantle clutch assembly, Clean shoe and drum with proper solvent. Replace clutch shoe if necessary. Crank mechanism is damaged Contact Dealer. Before starting the Priming procedure, please ensure the Fuel Tank is full and the Fuel Cap is not ¿ tted to the tank. CAUTION

1. Open the fuel cock/tap.

2. Slide the Engine Speed Control Lever to the RUN position.

3. Using 2 x 17mm Spanners, unlock the Injector Pipe (Item 1) by loosening the

Injector Pipe Nut (Item 2).

4. Slacken the Injector Pump Nozzle (Item 3) by 2 full revolutions

NOTE:- DO NOT remove the Injector Pump Nozzle.

5. Hold the Injector Pipe away from the Injector Pump Nozzle and wait until

Diesel is running freely without any air bubbles.

6. Re-tighten the Injector Pump Nozzle to a setting of 12Nm.

7. Re-¿ t the Injector Pipe and tighten to 12Nm.

8 Re-¿ t the Fuel Cap and start the engine using the Start and Stop Proedure section of this manual. Maintenance The Altrad Belle RTX Range is designed to give many years of trouble free operation. It is, however, important that the simple regular maintenance listed in this section is carried out. It is recommended that an approved Altrad Belle dealer carries out all major maintenance and repairs. Always use genuine Altrad Belle replacement parts, the use of spurious parts may void your warranty. Before any maintenance is carried out on the machine, switch off the engine. If working on a petrol engined machine, disconnect the HT lead from the sparkplug. Always set the RTX on level ground to ensure any À uid levels will be correctly read. Only use recommended oils (see chart). Servicing the Engine Service the engine according to the engine manufacturer’s speci¿ cations. Refer to the engine operation and maintenance manual. Yanmar L48 Engine Priming In the event of running out of Diesel or after a change of the Fuel Filter, the Yanmar engine will need to be primed. Please follow the below instructions. Service & Maintenance

to the engine manufacturer’s recommendations. If operating conditions are unusually dusty and severe, ¿ lter element cleaning should be done more frequently.

3. Check oil level in crankcase of engine and replenish as necessary.

Check oil level in the ramming cylinder as per following procedures. 3a. Make sure that the machine has not been run in the last 10 minutes. 3b. Set the machine on a level surface and remove the oil plug. 3c. The top surface of the oil must be seen just below the lower rim of the hole for oil plug. Replenish as necessary. NOTICE: Care should be taken not to over¿ ll the ramming cylinder with oil. Over¿ lling will cause excessive load on the engine, which may result in poor or irregular vibration. First 20 Hours of Operation

1. Replace the Oil in the Ramming Cylinder

Every 50 Hours or Weekly

2. Check for loose Bolts and Nuts. Retighten if necessary.

Fuel and Lubricant Service & Maintenance

Red Dot indicates Minimum Oil Level Model Fuel Engine Crankcase Ramming Cylinder Type of Oil Capacity Type Of Oil Engine Capacity Type of Oil Capacity RTX 50 Unleaded Petrol

10W-30, API, SF/CC, CD

RTX 80D Diesel L48 0.8 Litres18 On-Site Transport The RTX Rammer may be moved vertically by 2 people, laid on the Transport Roller (if ¿ tted) and pulled using the Lifting Handle or by using a Sling or Hoist on the Lifting Eye. NOTE:- A sling or hoist must not be used on the Lifting Handle. Alternatively, use the optional Wheel Kit - see below for details. Road Transport The RTX Rammer must be transported as far as possible standing up, strapped to the body side board of the truck, or strapped inside a lorry (panel truck). If not possible, it may be laid down only on the Transport Rollers or front bar of the Operating Handle, in stable position and strongly strapped down to guard against rolling or sliding. Transport

Please ensure that you have read and fully understand the information below before attempting to transport the RTX Rammer. CAUTION Wheel Kit Option

1. Place the Wheel Kit under the lip of the plate on the lower Ramming Leg.

2. Once the Wheel Kit is engaged, tilt the Rammer backwards slightly until the Wheels take the weight of the Rammer.

3. ONLY moving the Rammer backwards, transport to the required location.

Lifting Eye Transport Roller Lifting Handle DO NOT leave the Wheel Kit engaged whilst unattended or during operation as this will make the Rammer unstable. For transportation purposes only! WARNING

Your new Altrad Belle Rammer Tamper is warranted to the original purchaser for a period of one-year (12 months) from the original date of purchase. The Altrad Belle warranty is against defects in design, materials an workmanship. The following are not covered under the Altrad Belle warranty: 1. Damage caused by abuse, misuse, dropping or other similar damage caused by or as a result of failure to follow assembly, operation or user maintenance instructions.

2. Alterations, additions or repairs carried out by persons other than Altrad Belle or their recognised agents.

3. Transportation or shipment costs to and from Altrad Belle or their recognised agents, for repair or assessment against a warranty claim, on any machine.

4. Materials and/or labour costs to renew, repair or replace components due to fair wear and tear.

The following components are not covered by warranty.

• Engine spark plug Altrad Belle and/or their recognised agents, directors, employees or insurers will not be held liable for consequential or other damages, losses or expenses in connection with or by reason of or the inability to use the machine for any purpose. Warranty Claims All warranty claims should ¿ rstly be directed to Altrad Belle, either by telephone, by Fax, by Email, or in writing. For warranty claims: Tel : [phone], Fax : [phone], Email : [e-mail] or Write to: Altrad Belle Warranty Department, Sheen, Nr. Buxton Derbyshire SK17 0EU England Warranty Registration: In the bid for ALTRAD Belle to become greener and more eco friendly, we have now introduced online Warranty registration. To access the registration page of our website, please use the following address:- http://www.bellegroup.com/index.php?p=warranty_registration Alternatively, please scan the adjacent QR Code (Quick Response Code) using your smartphone to access the registration page. For information regarding Spare Parts availability for this machine, please visit www.Belle247.com or contact the ALTRAD Belle using the following contact details:- Tel:- [phone] Fax:- [phone] Email:- [e-mail] Spare Parts KEY USE LOCTITE USE OIL

2. Throttle Lever. 8. Lifting Eye. 14. Secondary Air Cleaner (Dual)

6. Crankcase. 12. Primary Air Cleaner22

Decals A - Transport Decal (Part No. 800-99631) On-Site Transport The RTX Rammer may be moved vertically by 2 people, laid on the Transport Roller (if ¿ tted) and pulled using the Lifting Handle or by using a Sling or Hoist on the Lifting Eye. NOTE:- A sling or hoist must not be used on the Lifting Handle. Road Transport The RTX Rammer must be transported as far as possible standing up, strapped to the body side board of the truck, or strapped inside a lorry (panel truck). If not possible, it may be laid down only on the Transport Rollers or front bar of the Operating Handle, in stable position and strongly strapped down to guard against rolling or sliding. B - Safety Symbols Wear Ear Protection Wear Eye Protection Wear Protective Footwear Wear Protective Gloves Please Read Operators Manual

Compliant Please Recycle

C - Lifting Eye Decal (Part No. 800-99630) Lifting Eye for use with a Sling or Mechanical Hoist.23 Decals E - Branding Decal Branding Decal to identify the Model of RTX Rammer. F - Noise Decal Guaranteed Sound Power Level of the machine in dB(A). G - Spring Safety Decal (Part No. 800-99619) DO NOT loosen or remove any of the Screws from the underside of the Rammer Leg. The Rammer Leg contains a highly compressed Spring which may cause serious injury if released by loosening or removing any of the Screws. Contact dealer for more information. H - Engine Start Decal (Part No. 800-99625) To Start the Engine, push the Carburettor Primer Bulb 4 times and then pull the Recoil Handle until the Engine ¿ res. J - Fuel Valve Decal (800-99634-0) Fuel Valve ‘ON’ and ‘OFF’ positions. - To START the machine, the Fuel Valve must be in the ‘ON’ position. - When the machine is not in use or being transported, the Fuel Valve must be in the ‘OFF’ position. K - Serial Plate (Part No. 800-99844) The Serial Plate contains the machine Serial Number and all other information that you may require when contacting Altrad Belle regarding your machine.

3. Year of Manufacture.

D - Throttle Decal (Part No. 800-99628) STOP Max. RPM Position Idle Position Emergency Stop Position Engine Stop Button (Petrol Only)

L - Safety Decal (Part No. 800-99831) M - Exhaust Fumes Warning Decal (Part No. 800-99520) Engines emit carbon monoxide; operate only in well-ventilated areas. N - Hot Surface Decal (Part No. 800-99520) CAUTION! Beware of hot surfaces around the Engine and Exhaust area. P - Diesel Only Decal (Part No. 800-99524) CAUTION! Only Diesel must be used in this machine (Diesel models only). WARNING! Please Read Operators Manual Wear Protective Footwear Wear Ear Protection Wear Eye Protection Decals25 Technical Data Vibration Level: Minimum Level - EN500 Part 4.

• - Other Shoe options are available. Sizes are:- 6.5in (W) x 13in (L), 9in x 13in & 11in x 13in.

• This machine must only be used for its intended purpose. This machine must be operated only by well trained personnel.

• The owner of this machine must observe, and train the user of the machine to observe, the effective Labour Protection Regulation in the country of application.

• This equipment is heavy and must not be lifted single-handedly, either GET HELP or use suitable lifting equipment.

• This machine must be operated on ground where stability is guaranteed.

• Cordon off the work area and keep members of the public and unauthorised personnel at a safe distance.

• Personal Protective Equipment (PPE) must be worn by the operator whenever this equipment is being used (See Health & Safety Section).

• Make sure you know how to safely switch this machine OFF before you switch it ON in case you get into dif¿ culty.

• Always switch OFF the engine and CLOSE the fuel tap before transporting, moving it around the site or servicing it.

• During use the engine becomes very hot, allow the engine to cool before touching it.

• Never leave the engine running and unattended.

• Never remove or tamper with any guards ¿ tted, they are there for your protection. Always check guards for condition and security, if any are damaged or missing, DO NOT USE THE RTX until the guard has been replaced or repaired.

• Do not operate the RTX when you are ill, feeling tired, or when under the inÀ uence of alcohol or drugs.

• This machine is designed to eliminate the possible risks arising from its use. However, risks DO reside, and these residual risks are not clearly recognisable and may cause personal injury, property damage and possible death. If such unpredictable and unrecognisable risks become apparent, the machine must be stopped immediately, and the operator or his supervisor must take the appropriate measures to eliminate such risks. It is sometimes necessary for the manufacturer to be informed of such an event for future counter measuring. For your own personal protection and for the safety of those around you, please read and ensure you fully understand the following safety information. It is the responsibility of the operator to ensure that he/she fully understands how to operate this equipment safely. If you are unsure about the safe and correct use of your RTX, consult your supervisor or Altrad Belle of companies. Improper maintenance or use can be hazardous. Read and Understand this section before you perform any maintenance, service or repairs. CAUTION Fuel is À ammable. It may cause injury and property damage. Shut down the engine, extinguish all open À ames and do not smoke while ¿ lling the fuel tank. Always wipe up any spilled fuel. WARNING

• Before refuelling, switch off the engine and allow it to cool.

• When refuelling, DO NOT smoke or allow naked À ames in the area.

• When refuelling, use a proper funnel, and avoid spilling fuel over the engine.

• Spilt fuel must be made safe immediately, using sand. If fuel is spilt on your clothes, change them.

• Store fuel in an approved, purpose made container away from heat and ignition sources. Health & Safety Vibration Some vibration from the machines operation is transmitted through the handle to the operator’s hands. The Altrad Belle RTX range has been speci¿ cally designed to reduce hand/arm vibration levels. Refer to speci¿ cations & technical data for vibration levels and usage times (recommended maximum daily exposure time). DO NOT exceed the maximum usage times. PPE (Personal Protective Equipment) Personal injury or property damage may be caused by knocks, crushing, slipping, tripping, falling, or by À ying chips due mainly to the improper or careless handling of the machine, or working in a con¿ ned area. Suitable PPE must be worn when using this equipment i.e. Safety Goggles, Gloves, Ear Defenders, Dust Mask and Steel Toe capped footwear. Wear clothing suitable for the work you are doing. Tie back long hair and remove any jewellery which may catch in the equipment’s moving parts. Dust The compaction process can produce dust, which may be hazardous to your health. Always wear a mask that is suited to the type of dust being produced. Fuel Oil and fuel used in this machine may cause the following hazards.

• Poisoning if the fuel or oil vapour is inhaled.

• Allergies if the fuel or oil spills on the skin.

• Fire and explosion if the fuel and oil is handled near smoking or open ¿ res.

• Do not ingest fuel or inhale fuel vapours and avoid contact with your skin. Wash fuel splashes immediately. If you get fuel in your eyes, irrigate with copious amounts of water and seek medical attention as soon as possible. Exhaust Fumes The exhaust fumes produced by this equipment are highly toxic and can kill! WARNING Do not operate your RTX Rammer indoors or in a con¿ ned space, make sure the work area is adequately ventilated.27 Pre start-up inspection The following Pre-start-up inspection must be performed before the start of each work session or after every four hours of use, which- ever is ¿ rst. Please refer to the service section for detailed guidance. If any fault is discovered, the RTX must not be used until the fault is recti¿ ed.

1. Thoroughly inspect the RTX for signs of damage.

2. Check Hoses, ¿ ller openings, Drain Plugs and any other areas for signs of leakage. Fix any

leaks before operating.

3. Check the Engine Oil level and top up as necessary.

3.1 To check the Engine Oil level, place the machine on a À at surface ensuring the Engine is

level. To achieve this place the Rammer in the position shown below.

3.2 Remove the Oil Gauge, and observe that the Oil is up to the rim of the ¿ ller port.

Use Engine Oil with the correct viscosity. (SAE 10W-30 Mineral Oil recommended)

4. Check the Engine Fuel level and top up as necessary. Use clean Fuel. Use of contaminated

Fuel may damage the Fuel system. NOTICE: This machine uses Unleaded Gasoline/Petrol. NEVER ¿ ll the fuel tank with a mixture of Oil and Gasoline/Petrol. CAUTION Pre-Start Checks 5. Check that the Air Filter is clean. Excessive dust/dirt accumulation within the ¿ lter element will cause erratic Engine operation. Clean the Air Filter element when it is contaminated (See Maintenance section). 6. Check the Rammer Leg Oil level and top up as necessary (Rammer must have been idle for at least 10 minutes before checking) 6.1 To check the Rammer Leg Oil level, place the machine on a À at surface ensuring the Foot is À at to the ground, as shown below.

6.2 The minimum level is shown by the Red Dot on the Oil Sight Glass within the Rammer Leg. (SAE 10W-30 Mineral Oil

recommended) Long Term Storage Rammer Leg Oil Check Position Engine Oil Check Position For long term storage, empty the fuel in the carburettor by running the engine with the fuel tap being closed (Petrol Only) The chemical composition of fuel will deteriorate after prolonged storage. When the machine needs to be stored for a long time, remove all fuel from the fuel tank. Also remove the fuel from the À oat chamber of the carburettor by draining the fuel out from the drain plug (see diagram) (Petrol Only) Clean up oil and dust accumulation on rubber parts. Clean the ramming shoe and apply a light coating of oil to prevent rust formation. Cover the machine and store in a dry place.28

2. Set the speed control lever to the STARTING position (Halfway between HIGH and LOW position).

3. Move the choke lever to the CLOSED position.

4. Push the Carburettor Primer Bulb 4 times (or at least 10 times when the machine is new or after machine has had the fuel drain). 5. Taking a ¿ rm hold of the Operating handle with one hand, grasp the recoil starter handle with the other, Pull the recoil starter handle until engine resistance is felt, then allow the starter to return.

6. Taking care not to pull the starter rope fully out, pull the starter handle briskly.

9. Allow the engine run at idle for a few minutes to warm up.

10. After the engine has warmed up, the machine is ready for operation.

11. Move the throttle lever to the high speed position quickly to prevent damage from occuring to the clutch. The ‘Full Throttle’ position of this machine has been preset at the factory to achieve optimum machine performance.

12. With the engine running in the full throttle position, the machine will move forward and compact loose ‘lifts’

13. In preparation for stopping the engine, move the throttle lever to the LOW position.

14. Allow the engine to idle for 1-3 minutes.

17. Pull the recoil starter slowly until you feel resistance. Then release your hand from the starter knob to set it back to its original position. This will prevent any air or humidity from entering into the cylinder. Yanmar L48

1. Slide the Engine Speed Control Lever to the RUN position.

2. Taking a ¿ rm hold of the Operating handle with one hand, grasp the recoil starter handle with the other, Pull the recoil starter handle until engine resistance is felt, then allow the starter to return. 3. Push the decompression lever down and release it. The decompression lever will automatically return to the original position when the engine starts.

4. Taking care not to pull the starter rope fully out, pull the starter handle briskly.

5. Repeat until the engine ¿ res.

Improper operation can be hazardous. Read and understand this section before you start the machine. CAUTION To stop the machine in an emergency, move the Throttle Lever to the Emergency Stop position. This will immediately stop the machine from vibrating. WARNING

6. Allow the engine run at idle for a few minutes to warm up.

7. After the engine has warmed up, the machine is ready for operation.

8. Move the throttle lever to the high speed position quickly to prevent damage from occuring to the clutch. The ‘Full Throttle’ position of this machine has been preset at the factory to achieve optimum machine performance.

9. With the engine running in the full throttle position, the machine will move forward and compact loose ‘lifts’

10. In preparation for stopping the engine, move the throttle lever to the LOW position.

11. Allow the engine to idle for 1-3 minutes.

12. To stop the engine, set the engine speed lever to the slide the Engine Speed Control Lever to the STOP position

In cold weather if you have trouble starting the engine, remove the Oil Plug and add 2cc of engine oil to the oil port and reinsert the oil plug. CAUTION29 NOTICE: The optimum maximum engine revolution has been set at the factory as follows: The Max RPM, as shown above is the number of ignitions per minute. The Honda GX120 engine for RTX66 and RTX74 have the ¿ nal gears at the ration of 17/16, and the number of ignitions per minute is different from the number of rotations of the engines Power Take-Off Shaft. DO NOT alter this setting since irregular vibration or damage to the gear transmission mechanism can result, and both engine and machine warranties will be automatically voided. CAUTION

Start & Stop Procedure Model Engine Maximum RPM Optimum Upper Limit RTX 50 Honda GX100 3,800 +/- 50 3,850 RTX 60 Honda GX100 3,800 +/- 50 3,850 RTX 66 Honda GX120 3,400 + 0 / - 50 3,400 RTX 68 Honda GX100 3,800 +/- 50 3,850 RTX 74 Honda GX120 3,400 + 0 / - 50 3,400 RTX 80D Yanmar L48 Operation Lifting Where it is necessary to use lifting equipemnt to position the RTX, check and con¿ rm that the rubber mounts on the operation handle are not damaged or cracked. If they are damaged or cracked, replace the rubber mounts before attempting to lift the machine. Also make sure that the lifting equipment has a WLL (Working Load Limit) suitable for the RTX’s weight (See speci¿ cation chart or the machine Serial Plate). Attach suitable chains or slings ONLY to the lifting point on top of the RTX’s operating handle.

• NEVER leave the engine running whilst transporting or moving the RTX’s, even if it is only a short distance. Once the checks listed in the ‘Pre-Start’ section have been carried out, you may start the engine. The Altrad Belle RTX range of tampers are ¿ tted with a centrifugal clutch, this allows the engine to run at idle without driving the crank mechanism. As the engine speed is increased the clutch will engage and the engine will drive the crank mechanism.

• To avoid damage to the centrifugal clutch, move the throttle lever quickly from the L to H position. For correct operation, the engine speed should be set to maximum. CAUTION

• Avoid operating the machine on a fully compacted, hard, or non-yielding surface. Otherwise, the gear transmission mechanism will be damaged, and the life of the machine will be greatly reduced.

• When working in a narrow trench, if the ramming shoe should get caught between the walls of the trench, the rammer may miss-strike and can be severly damaged. The ramming shoe may especially be damaged severely.

• Ensure that the rammer is steered only by using the handle grip. It should only be pushed. The rammer must not be pressed into the materials being compacted. Excessive pressure on the operating handle will lead to unsatisfactory compaction due to the fact that the jumping action is reduced. Transportation. When transporting or storing the machine, place the machine in an upright position if at all possible. Should the machine be required to be laid down, NEVER attempt to transport the machine in a manner that the air cleaner faces downwards. Otherwise, the oil in the cylinder may get into the combustion chamber or in the air cleaner, which may result in starting dif¿ culties. Laying the machine forwards (The crankcase cover of the rammer facing downwards) may not cause any spill of the engine oil into the cylinder or air cleaner of the engine. However, if the engine is still hot, spilt fuel on the engine may cause ¿ re. Lay the machine after the machine is completely cooled. The machine ¿ tted with the transporting roller on the operating handle may be easily loaded and unloaded from a vehicle. Tilt the machine forwards until the transporting roller touches the À oor of the vehicle. Lift the lower part of the machine using the grab handle provided at the ramming shoe, and push forward to load the machine. During transportation, the machine should be tied ¿ rmly, and placed in an upright position if at all possible. To unload the machine, tilt the machine forward, until the roller touches the À oor. Slightly lift the lower part of the machine, and pull the machine out. Operation at High Altitude For continuous High-Altitude operation above 1,000m (3,000FT), it will be necessary to change the engine main jet to a type that will allow for correct fueling of the engine. Otherwise, the unit will suffer from a lack of engine power and not work correctly (Petrol Only)30 Trouble Shooting Guide Problem Cause Remedy Engine will not start No fuel Fill Fuel Tank Fuel Tap has been closed Open fuel tap. Engine not primed. (GX100 Only) Push the Carburettor Primer Bulb 4 times and pull the Recoil Handle until the Engine ¿ res Engine not primed. (Diesel Only) See the Service & Maintenance section of this Manual. Spark Plug contaminated or damaged. (Petrol Only) Replace spark plug. Faulty Carburettor. (Petrol Only) Service the Carburettor Engine stops suddenly, or stops when the engine rpm is increased. See Above See Above Main jet of the Carburettor clogged with dirt. (GX120 Only) Take out the main jet of the Carburettor and clean with Compressed air. Air ¿ lter element dirty. Clean the element. Spark plug cap is loose. (Petrol Only) Tightly ¿ t cap to plug. Engine runs, but machine does not produce impact. Lack of engine power See above. Clutch is slipping Dismantle clutch assembly, Clean shoe and drum with proper solvent. Replace clutch shoe if necessary. Crank mechanism is damaged Contact Dealer. Before starting the Priming procedure, please ensure the Fuel Tank is full and the Fuel Cap is not ¿ tted to the tank. CAUTION Maintenance The Altrad Belle RTX Range is designed to give many years of trouble free operation. It is, however, important that the simple regular maintenance listed in this section is carried out. It is recommended that an approved Altrad Belle dealer carries out all major maintenance and repairs. Always use genuine Altrad Belle replacement parts, the use of spurious parts may void your warranty. Before any maintenance is carried out on the machine, switch off the engine. If working on a petrol engined machine, disconnect the HT lead from the sparkplug. Always set the RTX on level ground to ensure any À uid levels will be correctly read. Only use recommended oils (see chart). Servicing the Engine Service the engine according to the engine manufacturer’s speci¿ cations. Refer to the engine operation and maintenance manual. Yanmar L48 Engine Priming In the event of running out of Diesel or after a change of the Fuel Filter, the Yanmar engine will need to be primed. Please follow the below instructions. Service & Maintenance

1. Open the fuel cock/tap.

2. Slide the Engine Speed Control Lever to the RUN position.

3. Using 2 x 17mm Spanners, unlock the Injector Pipe (Item 1) by loosening the

Injector Pipe Nut (Item 2).

4. Slacken the Injector Pump Nozzle (Item 3) by 2 full revolutions

NOTE:- DO NOT remove the Injector Pump Nozzle.

5. Hold the Injector Pipe away from the Injector Pump Nozzle and wait until

Diesel is running freely without any air bubbles.

6. Re-tighten the Injector Pump Nozzle to a setting of 12Nm.

7. Re-¿ t the Injector Pipe and tighten to 12Nm.

8 Re-¿ t the Fuel Cap and start the engine using the Start and Stop Proedure section of this manual.

Model Fuel Engine Crankcase Ramming Cylinder Type of Oil Capacity Type Of Oil Engine Capacity Type of Oil Capacity RTX 50 Gasoline

10W-30, API, SF/CC, CD

to the engine manufacturer’s recommendations. If operating conditions are unusually dusty and severe, ¿ lter element cleaning should be done more frequently.

3. Check oil level in crankcase of engine and replenish as necessary.

Check oil level in the ramming cylinder as per following procedures. 3a. Make sure that the machine has not been run in the last 10 minutes. 3b. Set the machine on a level surface and remove the oil plug. 3c. The top surface of the oil must be seen just below the lower rim of the hole for oil plug. Replenish as necessary. NOTICE: Care should be taken not to over¿ ll the ramming cylinder with oil. Over¿ lling will cause excessive load on the engine, which may result in poor or irregular vibration. First 20 Hours of Operation

1. Replace the Oil in the Ramming Cylinder

Every 50 Hours or Weekly

2. Check for loose Bolts and Nuts. Retighten if necessary.

Fuel and Lubricant Service & Maintenance

Red Dot indicates Minimum Oil Level32 On-Site Transport The RTX Rammer may be moved vertically by 2 people, laid on the Transport Roller (if ¿ tted) and pulled using the Lifting Handle or by using a Sling or Hoist on the Lifting Eye. NOTE:- A sling or hoist must not be used on the Lifting Handle. Alternatively, use the optional Wheel Kit - see below for details. Road Transport The RTX Rammer must be transported as far as possible standing up, strapped to the body side board of the truck, or strapped inside a lorry (panel truck). If not possible, it may be laid down only on the Transport Rollers or front bar of the Operating Handle, in stable position and strongly strapped down to guard against rolling or sliding. Transport Please ensure that you have read and fully understand the information below before attempting to transport the RTX Rammer. CAUTION Lifting Eye Transport Roller Lifting Handle Wheel Kit Option

1. Place the Wheel Kit under the lip of the plate on the lower Ramming Leg.

2. Once the Wheel Kit is engaged, tilt the Rammer backwards slightly until the Wheels take the weight of the Rammer.

3. ONLY moving the Rammer backwards, transport to the required location.

DO NOT leave the Wheel Kit engaged whilst unattended or during operation as this will make the Rammer unstable. For transportation purposes only! WARNING

Warranty Your new Altrad Belle Rammer Tamper is warranted to the original purchaser for a period of one-year (12 months) from the original date of purchase. The Altrad Belle warranty is against defects in design, materials an workmanship. The following are not covered under the Altrad Belle warranty: 1. Damage caused by abuse, misuse, dropping or other similar damage caused by or as a result of failure to follow assembly, operation or user maintenance instructions.

2. Alterations, additions or repairs carried out by persons other than Altrad Belle or their recognised agents.

3. Transportation or shipment costs to and from Altrad Belle or their recognised agents, for repair or assessment against a warranty claim, on any machine.

4. Materials and/or labour costs to renew, repair or replace components due to fair wear and tear.

The following components are not covered by warranty.

• Engine spark plug Altrad Belle and/or their recognised agents, directors, employees or insurers will not be held liable for consequential or other damages, losses or expenses in connection with or by reason of or the inability to use the machine for any purpose. Warranty Claims All warranty claims should ¿ rstly be directed to Altrad Belle, either by telephone, by Fax, by Email, or in writing. For warranty claims: Tel:- (+) 1 866 540 5090 Fax:- (+) 1 866 540 5091 Email:- [e-mail] or Write to: Altrad Belle Inc PO Box 13225 Roanoke VA 24032 USA Warranty Registration: In the bid for ALTRAD Belle to become greener and more eco friendly, we have now introduced online Warranty registration. To access the registration page of our website, please use the following address:- http://www.bellegroup.com/index.php?p=warranty_registration Alternatively, please scan the adjacent QR Code (Quick Response Code) using your smartphone to access the registration page. For information regarding Spare Parts availability please contact ALTRAD Belle Inc. using the following contact details:- Altrad Belle Inc, PO Box 13225, Roanoke, VA, 24032, USA Tel:- (+) 1 866 540 5090 Fax:- (+) 1 866 540 5091 Email:- [e-mail] Spare Parts KEY USE LOCTITE USE OIL

3.2 Remove the Oil Guage, and observe that the Oil is up to the rim of the ¿ ller port.

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

Please ensure that you have read and fully understand the information below before attempting to transport the RTX Rammer. ATSARGIAI Ratǐ rinkinys

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD

10W-30, API, SF/CC, CD