BELLE PCX 20A - Vibratory plate ALTRAD - Free user manual and instructions

USER MANUAL BELLE PCX 20A ALTRAD

Technical line drawing of a manual lawn mower (no text or symbols)

2

UKCA Declaration of Conformity

3 - 12

EC/EU Declaration of Conformity

GB Operators Manual
US Operators Manual
F Manuel De L'Opérateur
E Manual del Operador
P Manual de Operação
NL Handleiding
D Bedienungshandbuch
① Manuale Dell'Operatore
NO Betjene Håndbok
PL Instrukcja Obstugi
HR Uputstvo za rukovatelja

Declaration Of Conformity (DOC)

We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under our sole responsibility and belongs to the followings product(s):

UK CA

PRODUCT TYPE ......

MODEL......

SERIAL No......

DATE OF MANUFACTURE

SOUND POWER LEVEL MEASURED / ........(GUARANTEED)

WEIGHT......

Object of the Declaration:

Single-direction plate compactor used for soil compaction on new developments, repairs and maintenance jobs with large aggregates, cohesive material or moist content.

The object of the declaration described above is in conformity with the relevant Statutory Requirements:

- 2008 No. 1597 Supply of Machinery (Safety) Regulations 2008

- 2001 No. 1701 Noise Emission in the Environment by Equipment for use

Outdoors

Regulations

2001

The following designated standards and technical specifications have been applied:

- EN ISO 12100:2010 Safety of machinery

- EN 500-4:2011 Mobile road construction machinery. Safety.

- ISO 3744:2010 Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure

ANP CERTIFICATION LTD. (Approved Body, number 8500) 2 Parkfield Street, Manchester, M14 4PN, UK carried out Internal Control of Production with Assessment of Technical Documentation and Periodical Checking as per Schedule 9 of SI 2001 1701

Technical Files are held by Ray Neilson at the Altrad Belle address stated above:-

Place of Declaration:-

Sheen,

Nr. Buxton,

Derbyshire,

SK17 0EU,

UK

Date of Declaration:-

February 2022

Signed by:

Ray Neilson

Managing Director

On behalf of Altrad Belle

Sheen, Derbyshire, UK

We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under our sole responsibility and belongs to the followings product(s):

CE

PRODUCT TYPE ......

MODEL......

SERIAL No......

DATE OF MANUFACTURE.....

SOUND POWER LEVEL MEASURED / ......(GUARANTEED)

WEIGHT......

Object of the Declaration:

Single-direction plate compactor used for soil compaction on new developments, repairs and maintenance jobs with large aggregates, cohesive material or moist content.

The object of the declaration described above is in conformity with the relevant Union Harmonisation Legislation:

- 2006/42/EC New machinery directive

- 2000/14/EC Noise - equipment for use outdoors

The following harmonised standards and technical specifications have been applied:

- EN ISO 12100:2010 Safety of machinery

- EN 500-4:2011 Mobile road construction machinery. Safety.

- ISO 3744:2010 Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure

VINÇOTTE nv/sa (NB0026) carried out Internal Control of Production with Assessment of Technical Documentation and Periodical Checking as per Annex VI of 2000/14/EC

Technical Files are held by Hugues Menager at the following address:-

Altrad (Group Holding), 125 Rue du Mas Carbonnier, 34000, Montpellier, France.

Place of Declaration:-

Sheen,

Nr. Buxton,

Derbyshire,

SK17 0EU,

UK

Date of Declaration:-

April 2021

Signed by:

Ray Neilson

Managing Director

On behalf of Altrad Belle

Sheen, Derbyshire, UK

Single-direction plate compactor used for soil compaction on new developments, repairs and maintenance jobs with large aggregates, cohesive material or moist content.

- 2006/42/EC Directive relative aux machines

Ray Neilson

Director General

Por Altrad Belle

Sheen, Derbyshire, Reino Unido

O.Nathi Ray Neilson

Directeur

Namens Altrad Belle

Sheen, Derbyshire, VK

O. Nath Ray Neilson

O. Nath Ray Neilson

Dr. Nath Ray Neilson

Dr. Nath Ray Neilson

Sheen, Derbyshire, UK"

866/10000/0_PL

Dr. Nath Ray Neilson

Generalni direktor

U ime društva Altrad Belle

Sheen, Derbyshire, Ujedinjena Kraljevina

This manual has been written to help you operate and service the 'PCX 20A' Plate compactor safely. This manual is intended for dealers and operators of the 'PCX 20A' Plate compactor.

Foreword

The 'Machine Description' section helps you to familiarise yourself with the machine's layout and controls.

The ‘Environment’ section gives instructions on how to handle the recycling of discarded apparatus in an environmentally friendly way.

The ‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the general public.

The ‘Operating Instructions’ section helps you with the setting up and use of the machine.

The 'Trouble Shooting Guide' helps you if you have a problem with your machine.

The 'Service & Maintenance' section is to help you with the general maintenance and servicing of your machine.

The 'Warranty' Section details the nature of the warranty cover and the claims procedure.

Directives with regard to the notations.

Text in this manual to which special attention must be paid are shown in the following way:

CAUTION

The product can be at risk. The machine or yourself can be damaged or injured if procedures are not carried out in the correct way.

WARNING

The life of the operator can be at risk.

WARNING

WARNING

Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual.

KNOW how to safely use the unit's controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the machine off before you switch on, in case you get into difficulty.)

ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT: Altrad Belle (UK): [phone]

Contents

How to use this manual....6

Warning 6

Machine Description....7

Technical Data....7

Decals....8

Environment 9

Reasons For compaction 9

Safety Instructions....9

Health and Safety....10

Pre-Start Checks....10

Operating Instructions 10 - 11

Trouble Shooting Guide .... 11

Service & Maintenance ....12

Replacement Parts....12

Fitting Instructions....13

Warranty 13

UKCA Declaration of Conformity....2

EC/EU Declaration of Conformity....3

Machine Description

Technical diagram of a Level 14 automatic lawn mower with numbered components and an inset view of the engine compartment.

1. Throttle Lever,
2. Choke Lever,
3. Fuel ON/OFF Lever,
4. Air Filter Housing,
5. Fuel Tank,
6. Exhaust,
7. Vibrator Unit,
8. Vibrator Oil Check Plug,
9. Attach Point For Water Spray Bar,
10. Belt Guard,
11. Control Handle,
12. Lifting Frame,
13. Water Tank,
14. Transporter Attachment

Technical Data

Model PCX 20A
A - Width (mm) 500
B - Length - Operation (mm) 940
C - Height - Operation (mm) 880
Length - Storage (mm) 1100
Height - Storage (mm) 625
Engine Model Honda GX120
Engine Power (Hp/kW) 4.0/3.0 @ 3600rpm
* Weight (kg)	75
Vibrator Force (kN)	11
Frequency (Hz)	101
Maximum Travel Speed (m/min)	16.3
Compaction Force (kg/m2)	420
** 3 Axis Vibration (m/sec2)	13.7
Usage Time (Mins)	16
Sound Power Level (dB(A))	105

* Weight includes Water Kit and Transporter Attachment. (Items 13 and 14 of Machine Description)
** Minimum level to EN500 Part 4.

B C A

A. Safety Decal
B. Noise Decal
C. Engine RPM Decal
D Lifting Point Decal
E. Engine Warning Decal

Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment

A - Safety Decal (Part No. 19.0.373)

Please Read Operators Manual

Wear Protective Footwear

Wear Ear Protection

Wear Eye Protection

B - Noise Decal (800-99942)

The Noise Level of the machine during operation is 105 dB(A)

C - Engine RPM Decal

Silhouette of a rabbit in motion, no text or symbols present

Fast Engine Speed Position

Silhouette of a turtle on a plain background (no text or symbols)

Slow Engine Speed Position

D - Lifting Point Decal

Lifting Point

E - Engine Warning Decal

Two safety symbols: a triangular warning triangle with flame and smoke, and a prohibition sign for fuel pump.

Petrol is highly flammable. Turn off the Engine and allow time to cool before refuelling.

Two safety symbols: a triangular warning triangle with a gear icon and a circular symbol with a 'Z' inside a house.

The Engine emits toxic Carbon Monoxide. Do not run the Engine in an enclosed area.

Please Read Engine Manual

Environment

Safe Disposal.

Instructions for the protection of the environment. The machine contains valuable materials. Take the discarded apparatus and accessories to the relevant recycling facilities.

Component Material
Operator Handle Steel
Baseplate Steel
Eccentric Weights Steel
Petrol Engine Housing Aluminium
Petrol Engine Covers Synthetic Material
Various Parts Steel & Aluminium

Reasons For Compaction

Soil, which has been disturbed or new infill, subbase and blacktop, will have small voids or air pockets which, if not compacted, will lead to one or more problems occurring.

1. As traffic crosses the surface of an uncompacted area, the material is compressed. This leads to subsidence of the top surface as the material fills the voids.
2. A similar situation occurs with static loads on uncompacted ground. The load (e.g. a building) will sink.
3. Materials with voids are more susceptible to water seepage, leading to erosion. Water ingress may also cause the soil to expand during freezing temperatures and contract during dry spells. Expansion and contraction is a major cause of damage to building foundations and normally leads to the structure requiring underpinning.

Compaction increases the density of the material and therefore increases its load bearing capacity. Reduces air voids and therefore reduces the risk of subsidence, expansion and contraction, due to ingress of water.

Safety Instructions

For your own personal protection and for the safety of those around you, please read and ensure you fully understand the following safety information. It is the responsibility of the operator to ensure that he/she fully understands how to operate this equipment safely. If you are unsure about the safe and correct use of the 'PCX 20A' Plate compactor, consult your supervisor or Altrad Belle.

CAUTION

Improper maintenance can be hazardous. Read and Understand this section before you perform any maintenance, service or repairs.

• This equipment is heavy and must not be lifted single-handedly, either GET HELP or use suitable lifting equipment.
• Cordon off the work area and keep members of the public and unauthorized personnel at a safe distance.
• Personal Protective Equipment (PPE) must be worn by the operator whenever this equipment is being used (see Health & Safety).
• Make sure you know how to safely switch this machine OFF before you switch it ON in case you get into difficulty.
• Always switch OFF the engine before transporting, moving it around the site or servicing it.
- During use the engine becomes very hot, allow the engine to cool before touching it. Never leave the engine running and unattended.
- Never remove or tamper with any guards fitted, they are there for your protection. Always check guards for condition and security, if any are damaged or missing, DO NOT USE THE MACHINE until the guard has been replaced or repaired.
• Do not operate the MACHINE when you are ill, feeling tired, or when under the influence of alcohol or drugs.

CAUTION

Fuel is flammable. It may cause injury and property damage. Shut down the engine, extinguish all open flames and do not smoke while filling the fuel tank. Always wipe up any spilled fuel.

Fuel Safety.

• Before refuelling, switch off the engine and allow it to cool.
- When refuelling, DO NOT smoke or allow naked flames in the area.
- Spilt fuel must be made safe immediately, using sand. If fuel is spilt on your clothes, change them.
• Store fuel in an approved, purpose made container away from heat and ignition sources.

Vibration

Some vibration from the trowelling operation is transmitted through the handle to the operator's hands. Refer to specifications & technical data for vibration levels and usage times (recommended maximum daily exposure time). DO NOT exceed the maximum usage times.

PPE (Personal Protective Equipment).

Suitable PPE must be worn when using this equipment i.e. Safety Goggles, Gloves, Ear Defenders, Dust Mask and Steel Toe capped footwear (with anti-slip soles for added protection). Wear clothing suitable for the work you are doing. Always protect skin from contact with concrete.

Dust.

The compaction process can produce dust, which may be hazardous to your health. Always wear a mask that is suited to the type of dust being produced.

Fuel.

Do not ingest fuel or inhale fuel vapors and avoid contact with your skin. Wash fuel splashes immediately. If you get fuel in your eyes, irrigate with copious amounts of water and seek medical attention as soon as possible.

Exhaust Fumes.

Do not operate your 'PCX 20A' indoors or in a confined space, make sure the work area is adequately ventilated.

WARNING

The exhaust fumes produced by this equipment are highly toxic and can kill!

Pre-start Checks

Pre start-up inspection.

The following Pre-start-up inspection must be performed before the start of each work session or after every four hours of use, whichever is first. Please refer to the service section for detailed guidance. If any fault is discovered, the 'PCX 20A' must not be used until the fault is rectified.

1. Thoroughly inspect the 'PCX 20A' for signs of damage. Make sure that the belt guard is secure before using the machine.
2. Check hoses, filler openings, drain plugs and any other areas for signs of leakage. Fix any leaks before operating.
3. Check the engine oil level and top up as necessary.
4. Check the engine fuel level and top up as necessary.
5. Check for fuel and oil leaks.

Operating Instructions

• Take the compactor to where it is required.
Where it is necessary to use lifting equipment to position the 'PCX 20A', make sure the lifting equipment has a WLL (Working Load Limit) suitable for the 'PCX 20A's weight (see Technical Data section or machine serial plate). Attach suitable chains or slings ONLY to the lifting point on the top of the 'PCX 20A'.
- NEVER leave the engine running whilst transporting or moving the 'PCX 20A', even if it is only a short distance.
- Having carried out the checks listed in the 'pre start' section, you may start the engine.

The Altrad Belle 'PCX 20A' range of compactors are fitted with a centrifugal clutch, this allows the engine to run at idle without driving the vibrator. As the engine speed is increased the clutch will engage and will drive the vibrator. For correct operation, the engine speed should be set to maximum.

- Set the throttle to maximum and use the control handle to steer or turn the 'PCX 20A'.

The vibrator will not only cause the baseplate to vibrate but will also cause it to travel forward. During normal operation you should not have to push the 'PCX 20A' but allow it to travel at its own pace. The speed of travel will be determined by the condition of the surface being compacted. If the surface to be compacted is on a slope, great care must be taken when controlling the 'PCX 20A's direction of travel. If necessary, use a suitable rope attached to the 'PCX 20A' at a low point on the chassis, to allow a helper to take part of the 'PCX 20A's weight. Work up and down a slope not across.

• Work the 'PCX 20A' over the surface in an organized pattern until the required compaction has been achieved.

Where there are a number of different layers to be compacted on top of each other, compact each layer individually.

WARNING

Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual.

Honda GX120

1. Open the fuel tap by moving the fuel ON / OFF lever fully to the right.
2. If starting the engine from cold, set the choke ON by moving the choke lever fully to the left. If restarting a warm engine, the choke is usually not required, however, if the engine has cooled to a degree, partial choke may be required.
3. Turn the engine ON / OFF switch clockwise to the 'I' position.
4. Set the throttle to the idle position by moving the throttle lever fully to the right. Do not start the engine on full throttle, as the compactor will vibrate as soon as the engine starts.

5. Taking a firm hold of the control handle with one hand, grasp the recoil starter handle with the other. Pull the recoil starter until engine resistance is felt, then let starter return.

6. Taking care not to pull the starter's rope fully out, pull the starter handle briskly.

7. Repeat until the engine fires.

8. Once the engine fires gradually set the choke lever to the OFF position by moving it to the right.

9. If the engine fails to fire after several attempts, follow the Troubleshooting Guide.

10. To stop the engine, set the throttle to idle and turn the engine ON / OFF switch anticlockwise to the '0' position.

11. Turn the fuel off.

Throttle Lever Choke Lever Fuel ON/OFF Lever.

Troubleshooting Guide

Problem Cause Remedy
Engine will not start.	No fuel.	Open fuel tap.
		Fill fuel tank.
	Engine switched off. Switch engine on.
	Spark plug fouled. Clean and reset plug gap.
	Engine cold. Close choke.
	Engine flooded.	Honda, open choke, fully open throttle, pull recoil starter until engine fires.
Engine still will not start. Major Fault Contact Agent or Altrad Belle.
Unit will not vibrate.	Engine speed too slow. Set engine speed control to fast.
	Drive belt tension loose.	Adjust belt tension.
	Air filter blocked	Clean or renew air filter.
	Drive failure.	Contact Agent or Altrad Belle.
	Vibrator failure.	Contact Agent or Altrad Belle.
Asphalt adhering to plate.	Lack of lubrication.	Use a water spray system.
Bituminous surface flaking (laminating).	Over compaction.	Remove and relay.
Low travel speed (plate sinking).	Layer thickness too deep.	Remove some of the material.
	Moisture content too high or too low.	Remove material and adjust.

Maintenance

The Altrad Belle ‘PCX 20A’ range is designed to give many years of trouble free operation. It is recommended that an approved Altrad Belle dealer carries out all major maintenance and repairs. Always use genuine Altrad Belle replacement parts, the use of spurious parts may void your warranty.

Before any maintenance is carried out on the machine, switch off the engine and disconnect the HT lead from the sparkplug.

Always set the 'PCX 20A' on level ground to ensure any fluid levels will be correctly read. Only use recommended oils (see chart below).

Running In Period

When the 'PCX 20A' is first used from new, the engine oil must be changed after the initial running in period (see engine manual for full detail). The vibrator shaft case oil must be replaced after the first 100 hours use, then after every 500 working hours. For detail on vibrator shaft case oil replacement, see 'Vibrator unit'.

The belt tension should be checked after 4 hours use.

Routine Maintenance		First 4 Hours	First Month / 20 Hours	3 Months / 50 Hours	6 Months / 100 Hours
Engine Oil	Check Level	√
	Change		√		√
Air Filter	Check Condition / Clean		√		√
	Replace when necessary / Every 12 months
Spark Plug Change					√
Drive Belt Tension		√ √	√

Oil / Fuel Type & Quantity - Spark Plug Type

	Oil Type	Quantity (Litre)	Fuel Type	Capacity (Litre)	Spark Plug Type	Electrode Gap (mm)
Petrol Honda GX120 S.A.E. 10	W 30 0.6 Unleaded 2.5				BM6ES or BPR6ES	0.7 - 0.8
Vibrator	Turbine Oil 32	0.4	N/A	N/A	N/A	N/A

Plug Seal Regular Level Lower part of screw thread

Vibrator Unit.

Remove the plug complete with seal, check that the oil level reaches the bottom thread on the oil plug hole. Top up as necessary with the correct oil (see chart).

Replacement Parts

When maintaining this product only the manufacturers original, genuine replacement parts may be used.

The user will lose any possible claims if replacement parts used are other than the makers original replacement parts.

Replacement parts for this product can be ordered online 24 hours a day, 7 days a week at www.Altrad-Belle247.com

For more information regarding the availability of replacement parts for this product, please contact Altrad Belle using the following contact details:-

Tel:- [phone]

Fax:- [phone]

Email:- [e-mail]

Alternatively, please scan the adjacent QR Code (Quick Response Code) using your smartphone to access the Altrad Belle online parts portal.

1. M10 Bolts and Washers

2. M10 Bolts and Washers

1. Unscrew the 2 x M10 Bolts to a height of 15mm, then lift the M10 Flat and Spring Washer to the head of the Bolts (See Image 1)
2. Line the slots in the Wheel Kit with the M10 Bolts.
3. Slide the Wheel Kit into place. Take care to push it on until the Bolts make contact with the bottom of the slot and cannot be pushed on any further.
4. Release the M10 Flat and Spring Washers so that they sit on top of the Wheel Kit. They should now be visible to the operator.
5. Re-tighten the M10 Bolts to a Torque Setting of 55Nm.

Warranty

Your new Altrad Belle 'PCX 20A' single direction plate compactor is warranted to the original purchaser for a period of one-year (12 months) from the original date of purchase. The Altrad Belle warranty is against defects in design, materials and workmanship.

The following are not covered under the Altrad Belle warranty:

1. Damage caused by abuse, misuse, dropping or other similar damage caused by or as a result of failure to follow assembly, operation or user maintenance instructions.
2. Alterations, additions or repairs carried out by persons other than Altrad Belle or their recognised agents.
3. Transportation or shipment costs to and from Altrad Belle or their recognised agents, for repair or assessment against a warranty claim, on any machine.
4. Materials and/or labour costs to renew, repair or replace components due to fair wear and tear.

The following components are not covered by warranty.

- Drivebelt/s

- Engine air filter

- Engine spark plug

Altrad Belle and/or their recognised agents, directors, employees or insurers will not be held liable for consequential or other damages, losses or expenses in connection with or by reason of or the inability to use the machine for any purpose.

Warranty Claims

All warranty claims should firstly be directed to Altrad Belle, either by telephone, by Fax, by Email, or in writing.

For warranty claims:

Tel: [phone]

Fax: [phone]

Email : [e-mail]

Write to:

Altrad Belle Warranty Department, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, England.

Warranty Registration:

In the bid for ALTRAD Belle to become greener and more eco friendly, we have now introduced online Warranty registration. To access the registration page of our website, please use the following address:-

http://www.bellegroup.com/index.php?p=warranty_registration

Alternatively, please scan the adjacent QR Code (Quick Response Code) using your smartphone to access the registration page.

QR code image containing encoded data, no visible human-readable text

This manual has been written to help you operate and service the 'PCX 20A' Plate compactor safely. This manual is intended for dealers and operators of the 'PCX 20A' Plate compactor.

Foreword

The ‘Machine Description’ section helps you to familiarise yourself with the machine’s layout and controls.

The ‘Environment’ section gives instructions on how to handle the recycling of discarded apparatus in an environmentally friendly way.

The ‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the general public.

The ‘Operating Instructions’ section helps you with the setting up and use of the machine.

The ‘Trouble Shooting Guide’ helps you if you have a problem with your machine.

The ‘Service & Maintenance’ section is to help you with the general maintenance and servicing of your machine.

The 'Warranty' Section details the nature of the warranty cover and the claims procedure.

Directives with regard to the notations.

Text in this manual to which special attention must be paid are shown in the following way:

CAUTION

The product can be at risk. The machine or yourself can be damaged or injured if procedures are not carried out in the correct way.

WARNING

The life of the operator can be at risk.

WARNING

WARNING

Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual.

KNOW how to safely use the unit's controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the machine off before you switch on, in case you get into difficulty.)

ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT: Altrad Belle (UK): [phone]

Contents

How to use this manual....14

Warning 14

Machine Description....15

Technical Data....15

Decals....16

Environment 17

Reasons For compaction 17

Safety Instructions....17

Health and Safety....18

Pre-Start Checks....18

Operating Instructions 18 - 19

Trouble Shooting Guide ....19

Service & Maintenance ....20

Replacement Parts....20

Fitting Instructions 21

Warranty 21

Machine Description

Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment

1. Throttle Lever,
2. Choke Lever,
3. Fuel ON/OFF Lever,
4. Air Filter Housing,
5. Fuel Tank,
6. Exhaust,
7. Vibrator Unit,
8. Vibrator Oil Check Plug,
9. Attach Point For Water Spray Bar,
10. Belt Guard,
11. Control Handle,
12. Lifting Frame,
13. Water Tank,
14. Transporter Attachment

Technical Data

Model PCX 20A
A - Width (in) 19.7
B - Length - Operation (in) 37.0
C - Height - Operation (in) 34.6
Length - Storage (in) 43.3
Height - Storage (in) 24.6
Engine Model Honda GX120
Engine Power (Hp/kW) 4.0/3.0 @ 3600rpm
* Weight (lbs)	165.3
Vibrator Force (kN)	11
Frequency (Hz)	101
Maximum Travel Speed (ft/min)	53.5
Compaction Force (lbs/m2)	926
** 3 Axis Vibration (m/sec2)	13.7
Usage Time (Mins)	16
Sound Power Level (dB(A))	105

* Weight includes Water Kit and Transporter Attachment. (Items 13 and 14 of Machine Description)
** Minimum level to EN500 Part 4.

B C A

A. Safety Decal
B. Noise Decal
C. Engine RPM Decal
D Lifting Point Decal
E. Engine Warning Decal

Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment

A - Safety Decal (Part No. 19.0.373)

Please Read Operators Manual

Wear Protective Footwear

Wear Ear Protection

Wear Eye Protection

B - Noise Decal (800-99942)

The Noise Level of the machine during operation is 105 dB(A)

C - Engine RPM Decal

Fast Engine Speed Position

Slow Engine Speed Position

D - Lifting Point Decal

Lifting Point

E - Engine Warning Decal

Two safety symbols: a triangular warning triangle with flame and smoke, and a prohibition sign for fuel pump.

Petrol is highly flammable. Turn off the Engine and allow time to cool before refuelling.

Two safety symbols: a triangular warning triangle with a gear icon and a circular symbol with a 'Z' inside a house.

The Engine emits toxic Carbon Monoxide. Do not run the Engine in an enclosed area.

Please Read Engine Manual

Environment

Safe Disposal.

Instructions for the protection of the environment. The machine contains valuable materials. Take the discarded apparatus and accessories to the relevant recycling facilities.

Component Material
Operator Handle Steel
Baseplate Steel
Eccentric Weights Steel
Petrol Engine Housing Aluminium
Petrol Engine Covers Synthetic Material
Various Parts Steel & Aluminium

Reasons For Compaction

Soil, which has been disturbed or new infill, subbase and blacktop, will have small voids or air pockets which, if not compacted, will lead to one or more problems occurring.

1. As traffic crosses the surface of an uncompacted area, the material is compressed. This leads to subsidence of the top surface as the material fills the voids.
2. A similar situation occurs with static loads on uncompacted ground. The load (e.g. a building) will sink.
3. Materials with voids are more susceptible to water seepage, leading to erosion. Water ingress may also cause the soil to expand during freezing temperatures and contract during dry spells. Expansion and contraction is a major cause of damage to building foundations and normally leads to the structure requiring underpinning.

Compaction increases the density of the material and therefore increases its load bearing capacity. Reduces air voids and therefore reduces the risk of subsidence, expansion and contraction, due to ingress of water.

Safety Instructions

For your own personal protection and for the safety of those around you, please read and ensure you fully understand the following safety information. It is the responsibility of the operator to ensure that he/she fully understands how to operate this equipment safely. If you are unsure about the safe and correct use of the 'PCX 20A' Plate compactor, consult your supervisor or Altrad Belle.

CAUTION

Improper maintenance can be hazardous. Read and Understand this section before you perform any maintenance, service or repairs.

• This equipment is heavy and must not be lifted single-handedly, either GET HELP or use suitable lifting equipment.
• Cordon off the work area and keep members of the public and unauthorized personnel at a safe distance.
• Personal Protective Equipment (PPE) must be worn by the operator whenever this equipment is being used (see Health & Safety).
• Make sure you know how to safely switch this machine OFF before you switch it ON in case you get into difficulty.
• Always switch OFF the engine before transporting, moving it around the site or servicing it.
- During use the engine becomes very hot, allow the engine to cool before touching it. Never leave the engine running and unattended.
- Never remove or tamper with any guards fitted, they are there for your protection. Always check guards for condition and security, if any are damaged or missing, DO NOT USE THE MACHINE until the guard has been replaced or repaired.
• Do not operate the MACHINE when you are ill, feeling tired, or when under the influence of alcohol or drugs.

CAUTION

Fuel is flammable. It may cause injury and property damage. Shut down the engine, extinguish all open flames and do not smoke while filling the fuel tank. Always wipe up any spilled fuel.

Fuel Safety.

• Before refuelling, switch off the engine and allow it to cool.
- When refuelling, DO NOT smoke or allow naked flames in the area.
- Spilt fuel must be made safe immediately, using sand. If fuel is spilt on your clothes, change them.
• Store fuel in an approved, purpose made container away from heat and ignition sources.

Vibration

Some vibration from the trowelling operation is transmitted through the handle to the operator's hands. Refer to specifications & technical data for vibration levels and usage times (recommended maximum daily exposure time). DO NOT exceed the maximum usage times.

PPE (Personal Protective Equipment).

Suitable PPE must be worn when using this equipment i.e. Safety Goggles, Gloves, Ear Defenders, Dust Mask and Steel Toe capped footwear (with anti-slip soles for added protection). Wear clothing suitable for the work you are doing. Always protect skin from contact with concrete.

Dust.

The compaction process can produce dust, which may be hazardous to your health. Always wear a mask that is suited to the type of dust being produced.

Fuel.

Do not ingest fuel or inhale fuel vapors and avoid contact with your skin. Wash fuel splashes immediately. If you get fuel in your eyes, irrigate with copious amounts of water and seek medical attention as soon as possible.

Exhaust Fumes.

Do not operate your 'PCX 20A' indoors or in a confined space, make sure the work area is adequately ventilated.

WARNING

The exhaust fumes produced by this equipment are highly toxic and can kill!

Pre-start Checks

Pre start-up inspection.

The following Pre-start-up inspection must be performed before the start of each work session or after every four hours of use, whichever is first. Please refer to the service section for detailed guidance. If any fault is discovered, the 'PCX 20A' must not be used until the fault is rectified.

1. Thoroughly inspect the 'PCX 20A' for signs of damage. Make sure that the belt guard is secure before using the machine.
2. Check hoses, filler openings, drain plugs and any other areas for signs of leakage. Fix any leaks before operating.
3. Check the engine oil level and top up as necessary.
4. Check the engine fuel level and top up as necessary.
5. Check for fuel and oil leaks.

Operating Instructions

• Take the compactor to where it is required.

Where it is necessary to use lifting equipment to position the 'PCX 20A', make sure the lifting equipment has a WLL (Working Load Limit) suitable for the 'PCX 20A's weight (see Technical Data section or machine serial plate). Attach suitable chains or slings ONLY to the lifting point on the top of the 'PCX 20A'.

• NEVER leave the engine running whilst transporting or moving the 'PCX 20A', even if it is only a short distance.
• Having carried out the checks listed in the 'pre start' section, you may start the engine.

The Altrad Belle 'PCX 20A' range of compactors are fitted with a centrifugal clutch, this allows the engine to run at idle without driving the vibrator. As the engine speed is increased the clutch will engage and will drive the vibrator. For correct operation, the engine speed should be set to maximum.

- Set the throttle to maximum and use the control handle to steer or turn the 'PCX 20A'.

The vibrator will not only cause the baseplate to vibrate but will also cause it to travel forward. During normal operation you should not have to push the 'PCX 20A' but allow it to travel at its own pace. The speed of travel will be determined by the condition of the surface being compacted. If the surface to be compacted is on a slope, great care must be taken when controlling the 'PCX 20A's direction of travel. If necessary, use a suitable rope attached to the 'PCX 20A' at a low point on the chassis, to allow a helper to take part of the 'PCX 20A's weight. Work up and down a slope not across.

• Work the 'PCX 20A' over the surface in an organized pattern until the required compaction has been achieved.

Where there are a number of different layers to be compacted on top of each other, compact each layer individually.

WARNING

Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual.

Honda GX120

1. Open the fuel tap by moving the fuel ON / OFF lever fully to the right.
2. If starting the engine from cold, set the choke ON by moving the choke lever fully to the left. If restarting a warm engine, the choke is usually not required, however, if the engine has cooled to a degree, partial choke may be required.
3. Turn the engine ON / OFF switch clockwise to the 'I' position.
4. Set the throttle to the idle position by moving the throttle lever fully to the right. Do not start the engine on full throttle, as the compactor will vibrate as soon as the engine starts.

5. Taking a firm hold of the control handle with one hand, grasp the recoil starter handle with the other. Pull the recoil starter until engine resistance is felt, then let starter return.

6. Taking care not to pull the starter's rope fully out, pull the starter handle briskly.

7. Repeat until the engine fires.

8. Once the engine fires gradually set the choke lever to the OFF position by moving it to the right.

9. If the engine fails to fire after several attempts, follow the Troubleshooting Guide.

10. To stop the engine, set the throttle to idle and turn the engine ON / OFF switch anticlockwise to the '0' position.

11. Turn the fuel off.

Throttle Lever Choke Lever Fuel ON/OFF Lever.

Troubleshooting Guide

Problem Cause Remedy
Engine will not start.	No fuel.	Open fuel tap.
		Fill fuel tank.
	Engine switched off. Switch engine on.
	Spark plug fouled. Clean and reset plug gap.
	Engine cold. Close choke.
	Engine flooded.	Honda, open choke, fully open throttle, pull recoil starter until engine fires.
Engine still will not start. Major Fault Contact Agent or Altrad Belle.
Unit will not vibrate.	Engine speed too slow. Set engine speed control to fast.
	Drive belt tension loose. Adjust belt tension.
	Air filter blocked Clean or renew air filter.
	Drive failure. Contact Agent or Altrad Belle.
	Vibrator failure. Contact Agent or Altrad Belle.
Asphalt adhering to plate.	Lack of lubrication.	Use a water spray system.
Bituminous surface flaking (laminating).	Over compaction.	Remove and relay.
Low travel speed (plate sinking).	Layer thickness too deep.	Remove some of the material.
	Moisture content too high or too low.	Remove material and adjust.

Maintenance

The Altrad Belle ‘PCX 20A’ range is designed to give many years of trouble free operation. It is recommended that an approved Altrad Belle dealer carries out all major maintenance and repairs. Always use genuine Altrad Belle replacement parts, the use of spurious parts may void your warranty.

Before any maintenance is carried out on the machine, switch off the engine and disconnect the HT lead from the sparkplug.

Always set the 'PCX 20A' on level ground to ensure any fluid levels will be correctly read. Only use recommended oils (see chart below).

Running In Period

When the 'PCX 20A' is first used from new, the engine oil must be changed after the initial running in period (see engine manual for full detail). The vibrator shaft case oil must be replaced after the first 100 hours use, then after every 500 working hours. For detail on vibrator shaft case oil replacement, see 'Vibrator unit'.

The belt tension should be checked after 4 hours use.

Routine Maintenance		First 4 Hours	First Month / 20 Hours	3 Months / 50 Hours	6 Months / 100 Hours
Engine Oil	Check Level	√
	Change		√		√
Air Filter	Check Condition / Clean		√		√
	Replace when necessary / Every 12 months
Spark Plug Change					√
Drive Belt Tension		√ √	√

Oil / Fuel Type & Quantity - Spark Plug Type

	Oil Type	Quantity (Gals)	Fuel Type	Capacity (Gals)	Spark Plug Type	Electrode Gap (mm)
Gasoline Honda GX120 S.A.E.	10W 30 0.15	Unleaded 0.66			BM6ES or BPR6ES	0.7 - 0.8
Vibrator	Turbine Oil 32	0.1	N/A	N/A	N/A	N/A

Plug Seal Regular Level Lower part of screw thread

Vibrator Unit.

Remove the plug complete with seal, check that the oil level reaches the bottom thread on the oil plug hole. Top up as necessary with the correct oil (see chart).

Replacement Parts

When maintaining this product only the manufacturers original, genuine replacement parts may be used.

The user will lose any possible claims if replacement parts used are other than the makers original replacement parts.

A PDF of parts listings for this product can be found in the 'product' section of our website www.Altrad-Belle.com Information on sourcing replacement parts from your local dealer can then be found in the 'contact us' section

1. M10 Bolts and Washers

2. M10 Bolts and Washers

1. Unscrew the 2 x M10 Bolts to a height of 15mm, then lift the M10 Flat and Spring Washer to the head of the Bolts (See Image 1)
2. Line the slots in the Wheel Kit with the M10 Bolts.
3. Slide the Wheel Kit into place. Take care to push it on until the Bolts make contact with the bottom of the slot and cannot be pushed on any further.
4. Release the M10 Flat and Spring Washers so that they sit on top of the Wheel Kit. They should now be visible to the operator.
5. Re-tighten the M10 Bolts to a Torque Setting of 55Nm.

Warranty

Your new Altrad Belle 'PCX 20A' single direction plate compactor is warranted to the original purchaser for a period of one-year (12 months) from the original date of purchase. The Altrad Belle warranty is against defects in design, materials and workmanship.

The following are not covered under the Altrad Belle warranty:

1. Damage caused by abuse, misuse, dropping or other similar damage caused by or as a result of failure to follow assembly, operation or user maintenance instructions.
2. Alterations, additions or repairs carried out by persons other than Altrad Belle or their recognised agents.
3. Transportation or shipment costs to and from Altrad Belle or their recognised agents, for repair or assessment against a warranty claim, on any machine.
4. Materials and/or labour costs to renew, repair or replace components due to fair wear and tear.

The following components are not covered by warranty.

- Drivebelt/s

- Engine air filter

- Engine spark plug

Altrad Belle and/or their recognised agents, directors, employees or insurers will not be held liable for consequential or other damages, losses or expenses in connection with or by reason of or the inability to use the machine for any purpose.

Warranty Claims

All warranty claims should firstly be directed to Altrad Belle, either by telephone, by Fax, by Email, or in writing.

For warranty claims:

Tel: [phone]

Fax: [phone]

Email : [e-mail]

Write to:

Altrad Belle Warranty Department, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, England.

Warranty Registration:

In the bid for ALTRAD Belle to become greener and more eco friendly, we have now introduced online Warranty registration. To access the registration page of our website, please use the following address:-

http://www.bellegroup.com/index.php?p=warranty_registration

Alternatively, please scan the adjacent QR Code (Quick Response Code) using your smartphone to access the registration page.

QR code image containing encoded data, no visible human-readable text

Technical diagram of a lawn mower with numbered parts and an inset view of the engine compartment

Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment

Silhouette of a rabbit in motion, no text or symbols present

Silhouette of a turtle standing upright (no text or symbols)

Two safety symbols: a triangular warning triangle with flame and smoke, and a prohibition sign with a megaphone and a smokestack.

Two safety symbols: a triangular warning triangle with a gear icon and a circular symbol with a letter 'Z' inside a house.

Email : [e-mail]

Prière d'écrire à:

Altrad Belle Warranty Department, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, Angleterre

http://www.bellegroup.com/index.php?p=warranty\_registration

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E

Uso De Este Manual

Technical diagram of a lawn mower system with numbered components and an inset view of the engine compartment.

Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment

Silhouette of a rabbit in motion, no text or symbols present

Silhouette of a turtle (no text or symbols)

Two safety symbols: a triangular warning triangle with flame and smoke, and a prohibition sign for fuel pump.

Two safety symbols: a triangular warning triangle with a gear icon and a house with a 'Z' symbol.

QR code image containing encoded data, no visible human-readable text

Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment

Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment.

Two safety symbols: a triangular warning triangle with flame and smoke, and a prohibition sign for fuel pump.

Two safety symbols: a triangular warning triangle with a broken object and a house with a circular symbol containing a letter 'Z'.

Email : [e-mail]

Escreva para:

Altrad Belle Departamento de Garantias, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, Inglaterra

http://www.bellegroup.com/index.php?p=warranty\_registration

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Technical diagram of a lawn mower with numbered parts and an inset view of the engine compartment

1. Gashendel,
2. Choke,
3. Brandstof ON/OFF hendel,
4. Luchtfilter Woning,
5. Brandstoftank,
6. Uitlaat,
7. Trilelement,
8. Vibreren Petroleum Sortie Tampon,
9. Verknochtheid Top Voor Water Vaporisator Zandbank
10. Beschermingsmechanisme,
11. Zeggenschap Steel,
12. Opheffing Raamwindow,
13. Waterreservoir,
14. Oplegger Verknochtheid

Technische gegevens

Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment.

Two safety symbols: a triangular warning triangle with flame and smoke, and a prohibition sign for fuel pump.

Two safety symbols: a triangular warning triangle with a gear icon and a circular symbol with a 'Z' inside a house.

- Luchtfilter (motor)

- Bougie (motor)

Email : [e-mail]

Altrad Belle Warranty Department, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, England

http://www.bellegroup.com/index.php?p=warranty\_registration

QR code image containing encoded data, no visible human-readable text

Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment

Technical diagram of a lawn mower system with numbered components and an inset view of the engine compartment.

Silhouette of a rabbit in motion, no text or symbols present

Warning sign showing a flame symbol and a no-smoking symbol with a megaphone

Two safety symbols: a triangular warning triangle with a gear icon and a circular symbol with a 'Z' inside a house.

Email : [e-mail]

Korrespondenzanschrift:

Altrad Belle Warranty Department, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, England

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I

Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment

Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment.

Silhouette of a rabbit in motion, no text or symbols present

Two safety symbols: a triangular warning triangle with flame and smoke, and a crossed-out prohibition sign with a megaphone and a smokestack.

Two safety symbols: a triangular warning triangle with a gear icon and a circular symbol with a 'Z' inside a house.

Email: [e-mail]

Scrivere a:

Altrad Belle Warranty Department, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, Inghilterra

http://www.bellegroup.com/index.php?p=warranty\_registration

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Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment

1. Gasshåndtak,
2. Choke-håndtak,
3. Drivstoffets AV-/PÅ-håndtak,
4. Luftfilterhylse,
5. Drivstofftank,
6. Eksos,
7. Vibrator,
8. Vibratorens oljekontrollplugg,
9. Vannoverrislingsventilens festepunkt System,
10. Reimvern,
11. Betjeningshåndtak,
12. Løftepunk,
13. Vannbeholder,
14. Transportfeste

Tekniske data

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A - Sikkerhetsmerke (Del nr. 19.0.373)

Les driftshåndboka

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Lav motorturtallsstilling

Two safety symbols: a triangular warning triangle with flame and smoke, and a prohibition sign with a gas pump and smoke.

Bensin er meget brannfarlig. Slå av motoren og la den bli avkjølt før du fyller drivstoff.

Two safety symbols: a triangular warning triangle with a gear icon and a house with a circular symbol containing a letter 'Z'.

E-post: [e-mail]

Postadresse:

Garantiavdelingen i Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, England

Garantiregistrering:

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Technical diagram of a lawn mower with numbered components and an inset view of the device's front view.

Silhouette of a rabbit in motion, no text or symbols present

Silhouette of a turtle standing upright (no text or symbols)

Two safety symbols: a triangular warning triangle with flame and smoke, and a prohibition sign with a fuel pump and smoke.

Two safety symbols: a triangular warning triangle with a gear icon and a circular symbol with a 'Z' inside a house.

Email : [e-mail]

Altrad Belle Warranty Department, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, England.

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Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment

Technical diagram of a lawn mower with numbered components and an inset view of the engine compartment

A - Natpis za sigurnost (Dio broj 19.0.373)

Molimo pročitajte priručnik za rukovatelja

Silhouette of a turtle standing upright (no text or symbols)

Two safety symbols: a triangular warning triangle with flame and smoke, and a prohibition sign for fuel pump.

Benzin je vrlo zapaljiv. Ugasite motor i pustite ga neko vrijeme da se ohladi prije dolijevanja goriva.

Two safety symbols: a triangular warning triangle with a gear icon and a circular symbol with a 'Z' inside a house.

Motor emitira otrovni ugljični monoksid. Nemojte paliti motor u zatvorenom prostoru.

Molimo pročitajte priručnik za motor

Siguarno odlaganje.

Gas Čok Gorivo ON/OFF

Altrad Belle Warranty Department, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, England.

Registracija Jamstva:

U nastojanju da ALTRAD Belle postane zeleniji i ekološki osvješteniji, uveli smo registraciju jamstva putem interenta. Kako biste pristupili našoj internetskoj stranici za registraciju, koristite sljedeću poveznicu:

http://www.bellegroup.com/index.php?p=warranty\_registration.

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BELLE

LIGHT

CONSTRUCTION

EQUIPMENT

ALTRAD BELLE

Sheen, Nr. Buxton, Derbyshire, SK17 DEU, GB

Tel. [phone] - Fax [phone] - Email: [e-mail]

www.Altrad-Belle.com

EU IMPORTER ADDRESS