BELLE RTX 80 D - Uncategorized ALTRAD - Free user manual and instructions

USER MANUAL BELLE RTX 80 D ALTRAD

EC Declaration of Conformity

Declaration Of Conformity (DOC) Managing Director On behalf of Altrad Belle Sheen, Derbyshire, UK Ray Neilson Signed by: 867/10001/1 We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under our sole responsibility and belongs to the followings product(s): PRODUCT TYPE ......... MODEL......................... SERIAL No...................

MEASURED / ....................(GUARANTEED) WEIGHT....................... Object of the Declaration: Petrol/Diesel engine powered Trench Rammer used for compaction of cohesive material or moist content within trenches. The object of the declaration described above is in conformity with the relevant Statutory Requirements: - 2008 No. 1597 Supply of Machinery (Safety) Regulations 2008 - 2001 No. 1701 Noise Emission in the Environment by Equipment for use Outdoors Regulations 2001 The following designated standards and technical specifications have been applied: - EN ISO 12100:2010 Safety of machinery - EN 500-4:2011 Mobile road construction machinery. Safety. - ISO 19452:2008 Building construction machinery and equipment. Pedestrian-controlled vibratory (percussion) rammers. Terminology and commercial specifications. - ISO 3744:2010 Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure ANP CERTIFICATION LTD. (Approved Body, number 8500) 2 Parkfield Street, Manchester, M14 4PN, UK carried out Internal Control of Production with Assessment of Technical Documentation and Periodical Checking as per Schedule 9 of SI 2001 1701 Technical Files are held by Ray Neilson at the Altrad Belle address stated above:- Place of Declaration:- Sheen, Nr. Buxton, Derbyshire, SK17 0EU,

Date of Declaration:- February 2022

Managing DirectorOn behalf of Altrad BelleSheen, Derbyshire, UK EC Declaration Of Conformity (DOC) Ray Neilson Signed by: We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under our sole responsibility and belongs to the followings product(s): 866/10001/0_GB GB GB PRODUCT TYPE .....................MODEL.....................................SERIAL No...............................DATE OF MANUFACTURE.....SOUND POWER LEVELMEASURED /....................(GUARANTEED)WEIGHT................................... Object of the Declaration: Petrol/Diesel engine powered Trench Rammer used for compaction of cohesive material or moist content within trenches. The object of the declaration described above is in conformity with the relevant Union Harmonisation Legislation: - 2006/42/EC New machinery directive - 2000/14/EC Noise - equipment for use outdoors The following harmonised standards and technical specifications have been applied: - EN ISO 12100:2010 Safety of machinery - EN 500-4:2011 Mobile road construction machinery. Safety. - ISO 19452:2008 Building construction machinery and equipment. Pedestrian-controlled vibratory (percussion) rammers. Terminology and commercial specifications. - ISO 3744:2010 Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure VINÇOTTE nv/sa (NB0026) carried out Internal Control of Production with Assessment of Technical Documentation and Periodical Checking as per Annex VI of 2000/14/EC Technical Files are held by Hugues Menager at the following address:- Altrad (Group Holding), 125 Rue du Mas Carbonnier, 34000, Montpellier, France. Place of Declaration:- Sheen, Nr. Buxton, Derbyshire, SK17 0EU,

Date of Declaration:- May 2021

This manual has been written to help you operate and service the RTX Rammer safely. This manual is intended for dealers and operators of the RTX Rammer. Foreword The ‘Machine Description’ section helps you to familiarise yourself with the machine’s layout and controls. The ‘Environment’ section gives instructions on how to handle the recycling of discarded apparatus in an environmentally friendly way. The ‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the general public. The ‘Start and Stop Procedure’ helps you with starting and stopping the machine. The ‘Trouble Shooting Guide’ helps you if you have a problem with your machine. The ‘Service & Maintenance’ section is to help you with the general maintenance and servicing of your machine. The ‘Warranty’ section details the nature of the warranty cover and the claims procedure. Directives with regard to the notations. Text in this manual to which special attention must be paid are shown in the following way: Contents

Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual. WARNING The product can be at risk. The machine or yourself can be damaged or injured if procedures are not carried out in the correct way. CAUTION The life of the operator can be at risk. WARNING KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the

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ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe use RUPDLQWHQDQFHRIWKLVXQLW$6.<285683(59,62525&217$&7Altrad Belle (UK):

Environment Safe Disposal Instructions for the protection of the environment. The machine contains valuable materials. Take the discarded apparatus and accessories to the relevant recycling facilities.

Compliant Please Recycle

C - Lifting Eye Decal (Part No. 800-99630) Lifting Eye for use with a Sling or Mechanical Hoist.25 E - Branding Decal Branding Decal to identify the Model of RTX Rammer. F - Noise Decal

*XDUDQWHHG6RXQG3RZHU/HYHORIWKHPDFKLQHLQG%$

G - Spring Safety Decal (Part No. 800-99619) DO NOT loosen or remove any of the Screws from the underside of the Rammer Leg. The Rammer Leg contains a highly compressed Spring which may cause serious injury if released by loosening or removing any of the Screws. Contact dealer for more information. H - Engine Start Decal (Part No. 800-99625) 7R6WDUWWKH(QJLQHSXVKWKH&DUEXUHWWRU3ULPHU%XOEWLPHVDQGWKHQSXOOWKH5HFRLO+DQGOHXQWLOWKH(QJLQH¿UHV J - Fuel Valve Decal (800-99634-0) )XHO9DOYH‘ON’ and ‘OFF’ positions. - To STARTWKHPDFKLQHWKH)XHO9DOYHPXVWEHLQWKH‘ON’ position. :KHQWKHPDFKLQHLVQRWLQXVHRUEHLQJWUDQVSRUWHGWKH)XHO9DOYHPXVWEHLQWKH‘OFF’ position. K - Serial Plate (Part No. 800-99844) The Serial Plate contains the machine Serial Number and all other information that you may require when contacting Altrad Belle regarding your machine.

D - Throttle Decal (Part No. 800-99628) STOP Max. RPM Position Idle Position Emergency Stop Position Engine Stop Button (Petrol Only)

L - Safety Decal (Part No. 800-99831) M - Exhaust Fumes Warning Decal (Part No. 800-99520) Engines emit carbon monoxide; operate only in well-ventilated areas. N - Hot Surface Decal (Part No. 800-99520) CAUTION! Beware of hot surfaces around the Engine and Exhaust area. P - Diesel Only Decal (Part No. 800-99524)

• This machine must only be used for its intended purpose. This machine must be operated only by well trained personnel.

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Regulation in the country of application. 7KLVHTXLSPHQWLVKHDY\DQGPXVWQRWEHOLIWHGVLQJOHKDQGHGO\HLWKHUGET HELP or use suitable lifting equipment.

• This machine must be operated on ground where stability is guaranteed. &RUGRQRႇWKHZRUNDUHDDQGNHHSPHPEHUVRIWKHSXEOLFDQGXQDXWKRULVHGSHUVRQQHODWDVDIHGLVWDQFH 3HUVRQDO3URWHFWLYH(TXLSPHQW33(PXVWEHZRUQE\WKHRSHUDWRUZKHQHYHUWKLVHTXLSPHQWLVEHLQJXVHG6HH+HDOWK6DIHW\ 6HFWLRQ

• Make sure you know how to safely switch this machine OFF before you switch it ONLQFDVH\RXJHWLQWRGLႈFXOW\

XQUHFRJQLVDEOHULVNVEHFRPHDSSDUHQWWKHPDFKLQHPXVWEHVWRSSHGLPPHGLDWHO\DQGWKHRSHUDWRURUKLVVXSHUYLVRUPXVWWDNHWKH appropriate measures to eliminate such risks. It is sometimes necessary for the manufacturer to be informed of such an event for future counter measuring.

6WRUHIXHOLQDQDSSURYHGSXUSRVHPDGHFRQWDLQHUDZD\IURPKHDWDQGLJQLWLRQVRXUFHV Health & Safety Vibration Some vibration from the machines operation is transmitted through the handle to the operator’s hands. The Altrad Belle RTX range has

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WLPHVUHFRPPHQGHGPD[LPXPGDLO\H[SRVXUHWLPHDO NOT exceed the maximum usage times. PPE (Personal Protective Equipment) 3HUVRQDOLQMXU\RUSURSHUW\GDPDJHPD\EHFDXVHGE\NQRFNVFUXVKLQJVOLSSLQJWULSSLQJIDOOLQJRUE\À\LQJFKLSVGXHPDLQO\WRWKH LPSURSHURUFDUHOHVVKDQGOLQJRIWKHPDFKLQHRUZRUNLQJLQDFRQ¿QHGDUHD 6XLWDEOH33(PXVWEHZRUQZKHQXVLQJWKLVHTXLSPHQWLH6DIHW\*RJJOHV*ORYHV(DU'HIHQGHUV'XVW0DVNDQG6WHHO7RHFDSSHG footwear. Wear clothing suitable for the work you are doing. Tie back long hair and remove any jewellery which may catch in the equipment’s moving parts. Dust 7KHFRPSDFWLRQSURFHVVFDQSURGXFHGXVWZKLFKPD\EHKD]DUGRXVWR\RXUKHDOWK$OZD\VZHDUDPDVNWKDWLVVXLWHGWRWKHW\SHRI dust being produced. Fuel Oil and fuel used in this machine may cause the following hazards.

• Poisoning if the fuel or oil vapour is inhaled.

• Allergies if the fuel or oil spills on the skin.

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• Do not ingest fuel or inhale fuel vapours and avoid contact with your skin. Wash fuel splashes immediately. If you get fuel in your H\HVLUULJDWHZLWKFRSLRXVDPRXQWVRIZDWHUDQGVHHNPHGLFDODWWHQWLRQDVVRRQDVSRVVLEOH Exhaust Fumes

1. Thoroughly inspect the RTX for signs of damage.

&KHFN+RVHV¿OOHURSHQLQJV'UDLQ3OXJVDQGDQ\RWKHUDUHDVIRUVLJQVRIOHDNDJH)L[DQ\ leaks before operating.

3. Check the Engine Oil level and top up as necessary.

7RFKHFNWKH(QJLQH2LOOHYHOSODFHWKHPDFKLQHRQDÀDWVXUIDFHHQVXULQJWKH(QJLQHLV

level. To achieve this place the Rammer in the position shown below.

4. Check the Engine Fuel level and top up as necessary. Use clean Fuel. Use of contaminated

Fuel may damage the Fuel system. NOTICE: This machine uses Unleaded Gasoline/Petrol.

6.2 The minimum level is shown by the Red Dot on the Oil Sight Glass within the Rammer Leg. (SAE 10W-30 Mineral Oil

UHFRPPHQGHG Long Term Storage )RUORQJWHUPVWRUDJHHPSW\WKHIXHOLQWKHFDUEXUHWWRUE\UXQQLQJWKHHQJLQHZLWKWKHIXHOWDSEHLQJFORVHG(Petrol Only) The chemical composition of fuel will deteriorate after prolonged storage. When the machine needs to be

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FDUEXUHWWRUE\GUDLQLQJWKHIXHORXWIURPWKHGUDLQSOXJVHHGLDJUDP(Petrol Only) Clean up oil and dust accumulation on rubber parts. Clean the ramming shoe and apply a light coating of oil to prevent rust formation. Cover the machine and store in a dry place.

Rammer Leg Oil Check Position Engine Oil Check Position30

2. Set the speed control lever to the STARTING position (Halfway between HIGH and LOWSRVLWLRQ

3. Move the choke lever to the CLOSED position.

9. Allow the engine run at idle for a few minutes to warm up.

$IWHUWKHHQJLQHKDVZDUPHGXSWKHPDFKLQHLVUHDG\IRURSHUDWLRQ 11. Move the throttle lever to the high speed position quickly to prevent damage from occuring to the clutch. The ‘Full Throttle’ position of this machine has been preset at the factory to achieve optimum machine performance. :LWKWKHHQJLQHUXQQLQJLQWKHIXOOWKURWWOHSRVLWLRQWKHPDFKLQHZLOOPRYHIRUZDUGDQGFRPSDFWORRVHµOLIWV¶ ,QSUHSDUDWLRQIRUVWRSSLQJWKHHQJLQHPRYHWKHWKURWWOHOHYHUWRWKHLOW position.

14. Allow the engine to idle for 1-3 minutes.

15. Push and hold the RED Engine Stop button.

&ORVHWKHIXHOFRFNWDS 17. Pull the recoil starter slowly until you feel resistance. Then release your hand from the starter knob to set it back to its original position. This will prevent any air or humidity from entering into the cylinder. Yanmar L48

1. Slide the Engine Speed Control Lever to the RUN position.

7DNLQJD¿UPKROGRIWKH2SHUDWLQJKDQGOHZLWKRQHKDQGJUDVSWKHUHFRLOVWDUWHUKDQGOHZLWKWKHRWKHU3XOOWKHUHFRLOVWDUWHU

KDQGOHXQWLOHQJLQHUHVLVWDQFHLVIHOWWKHQDOORZWKHVWDUWHUWRUHWXUQ 3. Push the decompression lever down and release it. The decompression lever will automatically return to the original position when the engine starts. 7DNLQJFDUHQRWWRSXOOWKHVWDUWHUURSHIXOO\RXWSXOOWKHVWDUWHUKDQGOHEULVNO\ 5HSHDWXQWLOWKHHQJLQH¿UHV Improper operation can be hazardous. Read and understand this section before you start the machine. CAUTION

7RVWRSWKHPDFKLQHLQDQHPHUJHQF\PRYHWKH7KURWWOH/HYHUWRWKH(PHUJHQF\6WRSSRVLWLRQ7KLVZLOO immediately stop the machine from vibrating. WARNING

6. Allow the engine run at idle for a few minutes to warm up.

$IWHUWKHHQJLQHKDVZDUPHGXSWKHPDFKLQHLVUHDG\IRURSHUDWLRQ 8. Move the throttle lever to the high speed position quickly to prevent damage from occuring to the clutch. The ‘Full Throttle’ position of this machine has been preset at the factory to achieve optimum machine performance. :LWKWKHHQJLQHUXQQLQJLQWKHIXOOWKURWWOHSRVLWLRQWKHPDFKLQHZLOOPRYHIRUZDUGDQGFRPSDFWORRVHµOLIWV¶ ,QSUHSDUDWLRQIRUVWRSSLQJWKHHQJLQHPRYHWKHWKURWWOHOHYHUWRWKHLOW position.

11. Allow the engine to idle for 1-3 minutes.

the oil port and reinsert the oil plug. CAUTION31 NOTICE: The optimum maximum engine revolution has been set at the factory as follows: DO NOT alter this setting since irregular vibration or damage to the gear transmission mechanism can result, and both engine and machine warranties will be automatically voided. CAUTION

• NEVER leave the engine running whilst transporting or moving the RTX’sHYHQLILWLVRQO\DVKRUWGLVWDQFH Once the checks listed in the ‘Pre-Start’ section have been carried out, you may start the engine. The Altrad Belle RTXUDQJHRIWDPSHUVDUH¿WWHGZLWKDFHQWULIXJDOFOXWFKWKLVDOORZVWKHHQJLQHWRUXQDWLGOHZLWKRXWGULYLQJWKHFUDQN mechanism. As the engine speed is increased the clutch will engage and the engine will drive the crank mechanism.

ZLOOEHGDPDJHGDQGWKHOLIHRIWKHPDFKLQHZLOOEHJUHDWO\UHGXFHG :KHQZRUNLQJLQDQDUURZWUHQFKLIWKHUDPPLQJVKRHVKRXOGJHWFDXJKWEHWZHHQWKHZDOOVRIWKHWUHQFKWKHUDPPHUPD\ miss-strike and can be severly damaged. The ramming shoe may especially be damaged severely.

• Ensure that the rammer is steered only by using the handle grip. It should only be pushed. The rammer must not be pressed into the materials being compacted. Excessive pressure on the operating handle will lead to unsatisfactory compaction due to the fact that the jumping action is reduced. Transportation. :KHQWUDQVSRUWLQJRUVWRULQJWKHPDFKLQHSODFHWKHPDFKLQHLQDQXSULJKWSRVLWLRQLIDWDOOSRVVLEOH6KRXOGWKHPDFKLQHEHUHTXLUHG WREHODLGGRZQNEVERDWWHPSWWRWUDQVSRUWWKHPDFKLQHLQDPDQQHUWKDWWKHDLUFOHDQHUIDFHVGRZQZDUGV2WKHUZLVHWKHRLOLQWKH F\OLQGHUPD\JHWLQWRWKHFRPEXVWLRQFKDPEHURULQWKHDLUFOHDQHUZKLFKPD\UHVXOWLQVWDUWLQJGLႈFXOWLHV/D\LQJWKHPDFKLQHIRUZDUGV

Problem Cause Remedy Engine will not start No fuel Fill Fuel Tank Fuel Tap has been closed Open fuel tap. Engine not primed. (GX100 Only) Push the Carburettor Primer Bulb 4 times and

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Engine not primed. (Diesel Only) See the Service & Maintenance section of this Manual. Spark Plug contaminated or damaged. (Petrol Only) Replace spark plug. Faulty Carburettor. (Petrol Only) Service the Carburettor Engine stops suddenly, or stops when the engine rpm is increased. See Above See Above Main jet of the Carburettor clogged with dirt. (GX120 Only) Take out the main jet of the Carburettor and clean with Compressed air. $LU¿OWHUHOHPHQWGLUW\ Clean the element. Spark plug cap is loose. (Petrol Only) 7LJKWO\¿WFDSWRSOXJ Engine runs, but machine does not produce impact. Lack of engine power See above. Clutch is slipping 'LVPDQWOHFOXWFKDVVHPEO\&OHDQVKRHDQG drum with proper solvent. Replace clutch shoe if necessary. Crank mechanism is damaged Contact Dealer. %HIRUHVWDUWLQJWKH3ULPLQJSURFHGXUHSOHDVHHQVXUHWKH)XHO7DQNLVIXOODQGWKH)XHO&DSLVQRW¿WWHGWR the tank. CAUTION 2SHQWKHIXHOFRFNWDS

2. Slide the Engine Speed Control Lever to the RUN position.

8VLQJ[PP6SDQQHUVXQORFNWKH,QMHFWRU3LSH(Item 1) by loosening the Injector Pipe Nut (Item 2).

4. Slacken the Injector Pump Nozzle (Item 3) by 2 full revolutions

NOTE:- DO NOT remove the Injector Pump Nozzle.

5. Hold the Injector Pipe away from the Injector Pump Nozzle and wait until

Diesel is running freely without any air bubbles.

6. Re-tighten the Injector Pump Nozzle to a setting of 12Nm.

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5H¿WWKH)XHO&DSDQGVWDUWWKHHQJLQHXVLQJWKH6WDUWDQG6WRS3URHGXUH section of this manual. Maintenance The Altrad Belle RTX 5DQJHLVGHVLJQHGWRJLYHPDQ\\HDUVRIWURXEOHIUHHRSHUDWLRQ,WLVKRZHYHULPSRUWDQWWKDWWKHVLPSOHUHJXODU maintenance listed in this section is carried out. It is recommended that an approved Altrad Belle dealer carries out all major maintenance and repairs. Always use genuine Altrad Belle

Yanmar L48 Engine Priming

,QWKHHYHQWRIUXQQLQJRXWRI'LHVHORUDIWHUDFKDQJHRIWKH)XHO)LOWHUWKH<DQPDUHQJLQHZLOOQHHGWREHSULPHG3OHDVHIROORZWKH

below instructions. Service & Maintenance

should be done more frequently.

3. Check oil level in crankcase of engine and replenish as necessary.

Check oil level in the ramming cylinder as per following procedures. 3a. Make sure that the machine has not been run in the last 10 minutes. 3b. Set the machine on a level surface and remove the oil plug. 3c. The top surface of the oil must be seen just below the lower rim of the hole for oil plug. Replenish as necessary.

may result in poor or irregular vibration. First 20 Hours of Operation

1. Replace the Oil in the Ramming Cylinder

Every 50 Hours or Weekly

2. Check for loose Bolts and Nuts. Retighten if necessary.

Fuel and Lubricant Service & Maintenance

Red Dot indicates Minimum Oil Level Model Fuel Engine Crankcase Ramming Cylinder Type of Oil Capacity Type Of Oil Engine Capacity Type of Oil Capacity RTX 50 Unleaded Petrol

Please ensure that you have read and fully understand the information below before attempting to transport the RTX Rammer. CAUTION Wheel Kit Option

1. Place the Wheel Kit under the lip of the plate on the lower Ramming Leg.

2QFHWKH:KHHO.LWLVHQJDJHGWLOWWKH5DPPHUEDFNZDUGVVOLJKWO\XQWLOWKH:KHHOVWDNHWKHZHLJKWRIWKH5DPPHU 21/<PRYLQJWKH5DPPHUEDFNZDUGVWUDQVSRUWWRWKHUHTXLUHGORFDWLRQ Lifting Eye Transport Roller Lifting Handle DO NOT leave the Wheel Kit engaged whilst unattended or during operation as this will make

The following are not covered under the Altrad Belle warranty:

'DPDJHFDXVHGE\DEXVHPLVXVHGURSSLQJRURWKHUVLPLODUGDPDJHFDXVHGE\RUDVDUHVXOWRIIDLOXUHWRIROORZDVVHPEO\

operation or user maintenance instructions.

0DWHULDOVDQGRUODERXUFRVWVWRUHQHZUHSDLURUUHSODFHFRPSRQHQWVGXHWRIDLUZHDUDQGWHDU The following components are not covered by warranty. (QJLQHDLU¿OWHU

losses or expenses in connection with or by reason of or the inability to use the machine for any purpose. Warranty Claims $OOZDUUDQW\FODLPVVKRXOG¿UVWO\EHGLUHFWHGWR$OWUDG%HOOHHLWKHUE\WHOHSKRQHE\)D[E\(PDLORULQZULWLQJ For warranty claims:

'HUE\VKLUH SK17 0EU England Warranty Registration:

using the following contact details:-

7HO )D[ (PDLOVDOHV#DOWUDGEHOOHFRP

$OWHUQDWLYHO\SOHDVHVFDQWKHDGMDFHQW45&RGH4XLFN5HVSRQVH&RGHXVLQJ\RXUVPDUWSKRQHWRDFFHVVWKH Altrad Belle online parts portal.36 How To Use This Manual This manual has been written to help you operate and service the RTX Rammer safely. This manual is intended for dealers and operators of the RTX Rammer. Foreword The ‘Machine Description’ section helps you to familiarise yourself with the machine’s layout and controls. The ‘Environment’ section gives instructions on how to handle the recycling of discarded apparatus in an environmentally friendly way. The ‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the general public. The ‘Start and Stop Procedure’ helps you with starting and stopping the machine. The ‘Trouble Shooting Guide’ helps you if you have a problem with your machine. The ‘Service & Maintenance’ section is to help you with the general maintenance and servicing of your machine. The ‘Warranty’ section details the nature of the warranty cover and the claims procedure. Directives with regard to the notations. Text in this manual to which special attention must be paid are shown in the following way: Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual. WARNING The product can be at risk. The machine or yourself can be damaged or injured if procedures are not carried out in the correct way. CAUTION The life of the operator can be at risk. WARNING WARNING Contents KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the

Machine Description Environment Safe Disposal Instructions for the protection of the environment. The machine contains valuable materials. Take the discarded apparatus and accessories to the relevant recycling facilities. Intended Use

7KLVPDFKLQHLVLQWHQGHGIRUEDVHSUHSHUDWLRQGULYHZD\VIRXQGDWLRQVNHUEVDQGIRRWLQJV,WFDQDOVREHXVHGIRUUHSDLUZRUNRQ

VWUHHWVKLJKZD\VDQGRUVLGHZDONVSDYHPHQWV Component Material Handle Steel Ramming Shoe Plywood and Steel or Nylon and Steel Rubber Isolators Rubber and Steel Bellows Urethane Crankcase Aluminium Crankcase Cover Aluminium Gears Steel Engine Steel and Aluminium Transport Roller HDPE Miscellaneous Plastic Parts Polypropylene Various Parts Steel and Aluminium

6. Crankcase. 12. Primary Air Cleaner38

Compliant Please Recycle

C - Lifting Eye Decal (Part No. 800-99630) Lifting Eye for use with a Sling or Mechanical Hoist.39 Decals E - Branding Decal Branding Decal to identify the Model of RTX Rammer. F - Noise Decal

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G - Spring Safety Decal (Part No. 800-99619) DO NOT loosen or remove any of the Screws from the underside of the Rammer Leg. The Rammer Leg contains a highly compressed Spring which may cause serious injury if released by loosening or removing any of the Screws. Contact dealer for more information. H - Engine Start Decal (Part No. 800-99625) 7R6WDUWWKH(QJLQHSXVKWKH&DUEXUHWWRU3ULPHU%XOEWLPHVDQGWKHQSXOOWKH5HFRLO+DQGOHXQWLOWKH(QJLQH¿UHV J - Fuel Valve Decal (800-99634-0) )XHO9DOYH‘ON’ and ‘OFF’ positions. - To STARTWKHPDFKLQHWKH)XHO9DOYHPXVWEHLQWKH‘ON’ position. :KHQWKHPDFKLQHLVQRWLQXVHRUEHLQJWUDQVSRUWHGWKH)XHO9DOYHPXVWEHLQWKH‘OFF’ position. K - Serial Plate (Part No. 800-99844) The Serial Plate contains the machine Serial Number and all other information that you may require when contacting Altrad Belle regarding your machine.

D - Throttle Decal (Part No. 800-99628) STOP Max. RPM Position Idle Position Emergency Stop Position Engine Stop Button (Petrol Only)

• This machine must only be used for its intended purpose. This machine must be operated only by well trained personnel.

7KHRZQHURIWKLVPDFKLQHPXVWREVHUYHDQGWUDLQWKHXVHURIWKHPDFKLQHWRREVHUYHWKHHႇHFWLYH/DERXU3URWHFWLRQ

Regulation in the country of application. 7KLVHTXLSPHQWLVKHDY\DQGPXVWQRWEHOLIWHGVLQJOHKDQGHGO\HLWKHUGET HELP or use suitable lifting equipment.

• This machine must be operated on ground where stability is guaranteed. &RUGRQRႇWKHZRUNDUHDDQGNHHSPHPEHUVRIWKHSXEOLFDQGXQDXWKRULVHGSHUVRQQHODWDVDIHGLVWDQFH 3HUVRQDO3URWHFWLYH(TXLSPHQW33(PXVWEHZRUQE\WKHRSHUDWRUZKHQHYHUWKLVHTXLSPHQWLVEHLQJXVHG6HH+HDOWK6DIHW\ 6HFWLRQ

• Make sure you know how to safely switch this machine OFF before you switch it ONLQFDVH\RXJHWLQWRGLႈFXOW\

XQUHFRJQLVDEOHULVNVEHFRPHDSSDUHQWWKHPDFKLQHPXVWEHVWRSSHGLPPHGLDWHO\DQGWKHRSHUDWRURUKLVVXSHUYLVRUPXVWWDNHWKH appropriate measures to eliminate such risks. It is sometimes necessary for the manufacturer to be informed of such an event for future counter measuring.

6WRUHIXHOLQDQDSSURYHGSXUSRVHPDGHFRQWDLQHUDZD\IURPKHDWDQGLJQLWLRQVRXUFHV Health & Safety Vibration Some vibration from the machines operation is transmitted through the handle to the operator’s hands. The Altrad Belle RTX range has

EHHQVSHFL¿FDOO\GHVLJQHGWRUHGXFHKDQGDUPYLEUDWLRQOHYHOV5HIHUWRVSHFL¿FDWLRQVWHFKQLFDOGDWDIRUYLEUDWLRQOHYHOVDQGXVDJH

WLPHVUHFRPPHQGHGPD[LPXPGDLO\H[SRVXUHWLPHDO NOT exceed the maximum usage times. PPE (Personal Protective Equipment) 3HUVRQDOLQMXU\RUSURSHUW\GDPDJHPD\EHFDXVHGE\NQRFNVFUXVKLQJVOLSSLQJWULSSLQJIDOOLQJRUE\À\LQJFKLSVGXHPDLQO\WRWKH LPSURSHURUFDUHOHVVKDQGOLQJRIWKHPDFKLQHRUZRUNLQJLQDFRQ¿QHGDUHD 6XLWDEOH33(PXVWEHZRUQZKHQXVLQJWKLVHTXLSPHQWLH6DIHW\*RJJOHV*ORYHV(DU'HIHQGHUV'XVW0DVNDQG6WHHO7RHFDSSHG footwear. Wear clothing suitable for the work you are doing. Tie back long hair and remove any jewellery which may catch in the equipment’s moving parts. Dust 7KHFRPSDFWLRQSURFHVVFDQSURGXFHGXVWZKLFKPD\EHKD]DUGRXVWR\RXUKHDOWK$OZD\VZHDUDPDVNWKDWLVVXLWHGWRWKHW\SHRI dust being produced. Fuel Oil and fuel used in this machine may cause the following hazards.

• Poisoning if the fuel or oil vapour is inhaled.

• Allergies if the fuel or oil spills on the skin.

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• Do not ingest fuel or inhale fuel vapours and avoid contact with your skin. Wash fuel splashes immediately. If you get fuel in your H\HVLUULJDWHZLWKFRSLRXVDPRXQWVRIZDWHUDQGVHHNPHGLFDODWWHQWLRQDVVRRQDVSRVVLEOH Exhaust Fumes

1. Thoroughly inspect the RTX for signs of damage.

&KHFN+RVHV¿OOHURSHQLQJV'UDLQ3OXJVDQGDQ\RWKHUDUHDVIRUVLJQVRIOHDNDJH)L[DQ\ leaks before operating.

3. Check the Engine Oil level and top up as necessary.

7RFKHFNWKH(QJLQH2LOOHYHOSODFHWKHPDFKLQHRQDÀDWVXUIDFHHQVXULQJWKH(QJLQHLV

level. To achieve this place the Rammer in the position shown below.

4. Check the Engine Fuel level and top up as necessary. Use clean Fuel. Use of contaminated

Fuel may damage the Fuel system. NOTICE: This machine uses Unleaded Gasoline/Petrol.

6.2 The minimum level is shown by the Red Dot on the Oil Sight Glass within the Rammer Leg. (SAE 10W-30 Mineral Oil

UHFRPPHQGHG Long Term Storage Rammer Leg Oil Check Position Engine Oil Check Position )RUORQJWHUPVWRUDJHHPSW\WKHIXHOLQWKHFDUEXUHWWRUE\UXQQLQJWKHHQJLQHZLWKWKHIXHOWDSEHLQJFORVHG(Petrol Only) The chemical composition of fuel will deteriorate after prolonged storage. When the machine needs to be

VWRUHGIRUDORQJWLPHUHPRYHDOOIXHOIURPWKHIXHOWDQN$OVRUHPRYHWKHIXHOIURPWKHÀRDWFKDPEHURIWKH

FDUEXUHWWRUE\GUDLQLQJWKHIXHORXWIURPWKHGUDLQSOXJVHHGLDJUDP(Petrol Only) Clean up oil and dust accumulation on rubber parts. Clean the ramming shoe and apply a light coating of oil to prevent rust formation. Cover the machine and store in a dry place.44

2. Set the speed control lever to the STARTING position (Halfway between HIGH and LOWSRVLWLRQ

3. Move the choke lever to the CLOSED position.

9. Allow the engine run at idle for a few minutes to warm up.

$IWHUWKHHQJLQHKDVZDUPHGXSWKHPDFKLQHLVUHDG\IRURSHUDWLRQ 11. Move the throttle lever to the high speed position quickly to prevent damage from occuring to the clutch. The ‘Full Throttle’ position of this machine has been preset at the factory to achieve optimum machine performance. :LWKWKHHQJLQHUXQQLQJLQWKHIXOOWKURWWOHSRVLWLRQWKHPDFKLQHZLOOPRYHIRUZDUGDQGFRPSDFWORRVHµOLIWV¶ ,QSUHSDUDWLRQIRUVWRSSLQJWKHHQJLQHPRYHWKHWKURWWOHOHYHUWRWKHLOW position.

14. Allow the engine to idle for 1-3 minutes.

15. Push and hold the RED Engine Stop button.

&ORVHWKHIXHOFRFNWDS 17. Pull the recoil starter slowly until you feel resistance. Then release your hand from the starter knob to set it back to its original position. This will prevent any air or humidity from entering into the cylinder. Yanmar L48

1. Slide the Engine Speed Control Lever to the RUN position.

7DNLQJD¿UPKROGRIWKH2SHUDWLQJKDQGOHZLWKRQHKDQGJUDVSWKHUHFRLOVWDUWHUKDQGOHZLWKWKHRWKHU3XOOWKHUHFRLOVWDUWHU

KDQGOHXQWLOHQJLQHUHVLVWDQFHLVIHOWWKHQDOORZWKHVWDUWHUWRUHWXUQ 3. Push the decompression lever down and release it. The decompression lever will automatically return to the original position when the engine starts. 7DNLQJFDUHQRWWRSXOOWKHVWDUWHUURSHIXOO\RXWSXOOWKHVWDUWHUKDQGOHEULVNO\ 5HSHDWXQWLOWKHHQJLQH¿UHV Improper operation can be hazardous. Read and understand this section before you start the machine. CAUTION 7RVWRSWKHPDFKLQHLQDQHPHUJHQF\PRYHWKH7KURWWOH/HYHUWRWKH(PHUJHQF\6WRSSRVLWLRQ7KLVZLOO immediately stop the machine from vibrating. WARNING

6. Allow the engine run at idle for a few minutes to warm up.

$IWHUWKHHQJLQHKDVZDUPHGXSWKHPDFKLQHLVUHDG\IRURSHUDWLRQ 8. Move the throttle lever to the high speed position quickly to prevent damage from occuring to the clutch. The ‘Full Throttle’ position of this machine has been preset at the factory to achieve optimum machine performance. :LWKWKHHQJLQHUXQQLQJLQWKHIXOOWKURWWOHSRVLWLRQWKHPDFKLQHZLOOPRYHIRUZDUGDQGFRPSDFWORRVHµOLIWV¶ ,QSUHSDUDWLRQIRUVWRSSLQJWKHHQJLQHPRYHWKHWKURWWOHOHYHUWRWKHLOW position.

11. Allow the engine to idle for 1-3 minutes.

the oil port and reinsert the oil plug. CAUTION45 NOTICE: The optimum maximum engine revolution has been set at the factory as follows: DO NOT alter this setting since irregular vibration or damage to the gear transmission mechanism can result, and both engine and machine warranties will be automatically voided. CAUTION

• NEVER leave the engine running whilst transporting or moving the RTX’sHYHQLILWLVRQO\DVKRUWGLVWDQFH Once the checks listed in the ‘Pre-Start’ section have been carried out, you may start the engine. The Altrad Belle RTXUDQJHRIWDPSHUVDUH¿WWHGZLWKDFHQWULIXJDOFOXWFKWKLVDOORZVWKHHQJLQHWRUXQDWLGOHZLWKRXWGULYLQJWKHFUDQN mechanism. As the engine speed is increased the clutch will engage and the engine will drive the crank mechanism.

ZLOOEHGDPDJHGDQGWKHOLIHRIWKHPDFKLQHZLOOEHJUHDWO\UHGXFHG :KHQZRUNLQJLQDQDUURZWUHQFKLIWKHUDPPLQJVKRHVKRXOGJHWFDXJKWEHWZHHQWKHZDOOVRIWKHWUHQFKWKHUDPPHUPD\ miss-strike and can be severly damaged. The ramming shoe may especially be damaged severely.

• Ensure that the rammer is steered only by using the handle grip. It should only be pushed. The rammer must not be pressed into the materials being compacted. Excessive pressure on the operating handle will lead to unsatisfactory compaction due to the fact that the jumping action is reduced. Transportation. :KHQWUDQVSRUWLQJRUVWRULQJWKHPDFKLQHSODFHWKHPDFKLQHLQDQXSULJKWSRVLWLRQLIDWDOOSRVVLEOH6KRXOGWKHPDFKLQHEHUHTXLUHG WREHODLGGRZQNEVERDWWHPSWWRWUDQVSRUWWKHPDFKLQHLQDPDQQHUWKDWWKHDLUFOHDQHUIDFHVGRZQZDUGV2WKHUZLVHWKHRLOLQWKH F\OLQGHUPD\JHWLQWRWKHFRPEXVWLRQFKDPEHURULQWKHDLUFOHDQHUZKLFKPD\UHVXOWLQVWDUWLQJGLႈFXOWLHV/D\LQJWKHPDFKLQHIRUZDUGV

Engine not primed. (Diesel Only) See the Service & Maintenance section of this Manual. Spark Plug contaminated or damaged. (Petrol Only) Replace spark plug. Faulty Carburettor. (Petrol Only) Service the Carburettor (QJLQHVWRSVVXGGHQO\RUVWRSVZKHQ the engine rpm is increased. See Above See Above Main jet of the Carburettor clogged with dirt. (GX120 Only) Take out the main jet of the Carburettor and clean with Compressed air. $LU¿OWHUHOHPHQWGLUW\ Clean the element. Spark plug cap is loose. (Petrol Only) 7LJKWO\¿WFDSWRSOXJ (QJLQHUXQVEXWPDFKLQHGRHVQRW produce impact. Lack of engine power See above. Clutch is slipping 'LVPDQWOHFOXWFKDVVHPEO\&OHDQVKRHDQG drum with proper solvent. Replace clutch shoe if necessary. Crank mechanism is damaged Contact Dealer. %HIRUHVWDUWLQJWKH3ULPLQJSURFHGXUHSOHDVHHQVXUHWKH)XHO7DQNLVIXOODQGWKH)XHO&DSLVQRW¿WWHGWR the tank. CAUTION Maintenance The Altrad Belle RTX 5DQJHLVGHVLJQHGWRJLYHPDQ\\HDUVRIWURXEOHIUHHRSHUDWLRQ,WLVKRZHYHULPSRUWDQWWKDWWKHVLPSOHUHJXODU maintenance listed in this section is carried out. It is recommended that an approved Altrad Belle dealer carries out all major maintenance and repairs. Always use genuine Altrad Belle

Yanmar L48 Engine Priming

2. Slide the Engine Speed Control Lever to the RUN position.

8VLQJ[PP6SDQQHUVXQORFNWKH,QMHFWRU3LSH(Item 1) by loosening the Injector Pipe Nut (Item 2).

4. Slacken the Injector Pump Nozzle (Item 3) by 2 full revolutions

NOTE:- DO NOT remove the Injector Pump Nozzle.

5. Hold the Injector Pipe away from the Injector Pump Nozzle and wait until

Diesel is running freely without any air bubbles.

6. Re-tighten the Injector Pump Nozzle to a setting of 12Nm.

should be done more frequently.

3. Check oil level in crankcase of engine and replenish as necessary.

Check oil level in the ramming cylinder as per following procedures. 3a. Make sure that the machine has not been run in the last 10 minutes. 3b. Set the machine on a level surface and remove the oil plug. 3c. The top surface of the oil must be seen just below the lower rim of the hole for oil plug. Replenish as necessary.

may result in poor or irregular vibration. First 20 Hours of Operation

1. Replace the Oil in the Ramming Cylinder

Every 50 Hours or Weekly

2. Check for loose Bolts and Nuts. Retighten if necessary.

Fuel and Lubricant Service & Maintenance

Red Dot indicates Minimum Oil Level Model Fuel Engine Crankcase Ramming Cylinder Type of Oil Capacity Type Of Oil Engine Capacity Type of Oil Capacity RTX 50 Unleaded Petrol

DORUU\SDQHOWUXFN,IQRWSRVVLEOHLWPD\EHODLGGRZQRQO\RQWKH7UDQVSRUW5ROOHUVRUIURQWEDURIWKH2SHUDWLQJ+DQGOHLQVWDEOH position and strongly strapped down to guard against rolling or sliding. Transport Please ensure that you have read and fully understand the information below before attempting to transport the RTX Rammer. CAUTION Lifting Eye Transport Roller Lifting Handle Wheel Kit Option

1. Place the Wheel Kit under the lip of the plate on the lower Ramming Leg.

2QFHWKH:KHHO.LWLVHQJDJHGWLOWWKH5DPPHUEDFNZDUGVVOLJKWO\XQWLOWKH:KHHOVWDNHWKHZHLJKWRIWKH5DPPHU 21/<PRYLQJWKH5DPPHUEDFNZDUGVWUDQVSRUWWRWKHUHTXLUHGORFDWLRQ DO NOT leave the Wheel Kit engaged whilst unattended or during operation as this will make

The following are not covered under the Altrad Belle warranty:

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operation or user maintenance instructions.

0DWHULDOVDQGRUODERXUFRVWVWRUHQHZUHSDLURUUHSODFHFRPSRQHQWVGXHWRIDLUZHDUDQGWHDU The following components are not covered by warranty. (QJLQHDLU¿OWHU

losses or expenses in connection with or by reason of or the inability to use the machine for any purpose. Warranty Claims $OOZDUUDQW\FODLPVVKRXOG¿UVWO\EHGLUHFWHGWR$OWUDG%HOOHHLWKHUE\WHOHSKRQHE\)D[E\(PDLORULQZULWLQJ For warranty claims:

'HUE\VKLUH SK17 0EU England Warranty Registration:

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Altrad Belle Warranty Department

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