191A642 - Battery charger MAKITA - Free user manual and instructions

USER MANUAL 191A642 MAKITA

Fig.389 ENGLISH ENGLISH (Original instructions) SPECIFICATIONS Intended use The portable power pack enables the batteries and the tool or machine to be separated, making it suitable for a long time work by switching the installed batteries. This unit can be used with the following tools or machines.

• Battery-poweredtoolormachine(directconnec- tiontoportablepowerpack) About this instruction manual The term “unit” in this instruction manual refers to porta- ble power pack. Compatible tool or machine category

• CordlessPoleHedgeTrimmer

• CordlessPowerScraper

WARNING: Never use this unit with tools or

machines categorized below.Usingthisunitwith non-compatibletoolsormachinesmaycauseper- sonal injury or malfunction.

• CordlessGardenSprayer,BatteryPowered PruningShears,BatteryPoweredWheelbarrow, Motor-AssistedBicycle,CordlessBackpack VacuumCleaner,RoboticCleaner,Cordless FanJacket,CordlessHeatedJacket Applicable battery cartridge and charger Batterycartridge BL1815N/BL1820B/BL1830B/ BL1840B/BL1850B/BL1860B Charger DC18RC/DC18RD/DC18RE/ DC18SD/DC18SE/DC18SF/ DC18SH

• Someofthebatterycartridgesandchargerslisted above may not be available depending on your region of residence.

WARNING: Only use the battery cartridges

and chargers listed above.Useofanyotherbattery cartridgesandchargersmaycauseinjuryand/orre. Symbols The followings show the symbols which may be used fortheequipment.Besurethatyouunderstandtheir meaning before use. Readinstructionmanual. To reduce the risk of injury, keep the cord away from obstacles. Closethecoversecurelyforprotection against ingress of water or rain.10 ENGLISH Li-ion OnlyforEUcountries Duetothepresenceofhazardouscom- ponents in the equipment, waste electrical and electronic equipment, accumulators and batteries may have a negative impact on the environment and human health. Donotdisposeofelectricalandelectronic appliances or batteries with household waste! InaccordancewiththeEuropeanDirective on waste electrical and electronic equip- ment and on accumulators and batteries and waste accumulators and batteries, as well as their adaptation to national law, waste electrical equipment, batteries and accumulators should be stored separately and delivered to a separate collection point for municipal waste, operating in accor- dance with the regulations on environmen- tal protection. This is indicated by the symbol of the crossed-outwheeledbinplacedonthe equipment. SAFETY WARNINGS Portable power pack safety warnings

1. Be sure to read the instruction manual of the

tool or machine before use.

2. Do not pick up or carry this unit by holding

only the cord. Do not pull the cord while you are wearing or using this unit.

3. Before wearing or putting o󰀨 the unit, remove

the socket from the tool or machine.

4. When you leave the tool or machine, be sure to

remove the adapters from the tool or machine, or remove the unit from your body.

5. Be careful not to trip over the cord during

6. Do not use this unit on an unstable surface, or

unstable high places.

7. Do not use multiple units by connecting one

unit to another unit.

8. During operation, keep the cord away from

obstacles. The cord caught by obstacles may cause serious injury.

9. Do not insert the adapters into the charger.

10. Do not install the adapters to the battery ports

11. This unit is designed exclusively for use with

18 V batteries. Do not use the batteries other than 18 V batteries.

12. Inspect the unit, cords, and harness before

use. If they are damaged, ask your local Makita Authorized Service Center for repair.

13. When attaching the cord to the cord holder, be

sure to attach it slowly and securely.

14. Always make sure that the tool or machine is

switched o󰀨 and the adapters are removed before attempting to perform inspection or maintenance of the tool or machine.

15. When using this unit with a tool equipped with

a blade, be sure to keep the cord away from the blade.

16. When wearing the unit, do not put on anything,

such as safety harness or shoulder belt, which may interfere the emergency detachment func- tion of the unit.

17. Do not use this unit while you are climbing up

18. Do not use this unit when you are wearing

cordless fan jacket or cordless heated jacket.

19. Do not expose this unit to sparks.

20. When using this unit without wearing it, be

sure to lay down the unit.

21. Do not let water enter into the cover.

22. Do not disassemble, repair, or modify the unit.

23. Be careful not to entangle the harness or belt

by the tool or machine.

24. When using the unit, be careful not to cut the

cords with the tool or machine.

25. Keep foreign objects such as metal chips and

water away from the plug of the unit.

26. Do not use the tool or machine near high-volt-

27. Do not damage the case of the battery or place

anything on the unit.

Important safety instructions for battery cartridge

1. Before using battery cartridge, read all instruc-

tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble or tamper with the battery

cartridge.Itmayresultinare,excessiveheat, orexplosion.

3. If operating time has become excessively

shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them

out with clear water and seek medical atten- tion right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any con- ductive material. (2) Avoid storing battery cartridge in a con- tainer with other metal objects such as nails, coins, etc. (3) Do not expose battery cartridge to water or rain. A battery short can cause a large current ow, overheating, possible burns and even a breakdown.

6. Do not store and use the tool and battery car-

tridge in locations where the temperature may reach or exceed 50 °C (122 °F).11 ENGLISH

7. Do not incinerate the battery cartridge even if

it is severely damaged or is completely worn out. The battery cartridge can explode in a re.

8. Do not nail, cut, crush, throw, drop the battery

cartridge, or hit against a hard object to the battery cartridge.Suchconductmayresultina re,excessiveheat,orexplosion.

9. Do not use a damaged battery.

10. The contained lithium-ion batteries are subject

to the Dangerous Goods Legislation require- ments. Forcommercialtransportse.g.bythirdparties, forwarding agents, special requirement on pack- aging and labeling must be observed. Forpreparationoftheitembeingshipped,consult- inganexpertforhazardousmaterialisrequired. Pleasealsoobservepossiblymoredetailed national regulations. Tapeormasko󰀨opencontactsandpackupthe battery in such a manner that it cannot move around in the packaging.

11. When disposing the battery cartridge, remove

it from the tool and dispose of it in a safe place. Follow your local regulations relating to disposal of battery.

12. Use the batteries only with the products

specied by Makita. Installing the batteries to non-compliantproductsmayresultinare,exces- siveheat,explosion,orleakofelectrolyte.

13. If the tool is not used for a long period of time,

the battery must be removed from the tool.

14. During and after use, the battery cartridge may

take on heat which can cause burns or low temperature burns. Pay attention to the han- dling of hot battery cartridges.

15. Do not touch the terminal of the tool imme-

diately after use as it may get hot enough to cause burns.

16. Do not allow chips, dust, or soil stuck into the

terminals, holes, and grooves of the battery cartridge. It may result in poor performance or breakdown of the tool or battery cartridge.

17. Unless the tool supports the use near

high-voltage electrical power lines, do not use the battery cartridge near high-voltage electri- cal power lines. It may result in a malfunction or breakdown of the tool or battery cartridge.

18. Keep the battery away from children.

SAVE THESE INSTRUCTIONS. CAUTION: Only use genuine Makita batteries. Useofnon-genuineMakitabatteries,orbatteriesthat have been altered, may result in the battery bursting causingres,personalinjuryanddamage.Itwill alsovoidtheMakitawarrantyfortheMakitatooland charger. Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely

discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery car-

tridge. Overcharging shortens the battery service life.

3. Charge the battery cartridge with room tem-

perature at 10 °C - 40 °C (50 °F - 104 °F). Let a hot battery cartridge cool down before charging it.

4. When not using the battery cartridge, remove

it from the tool or the charger.

5. Charge the battery cartridge if you do not use

it for a long period (more than six months). PARTS DESCRIPTION ►Fig.1 1 Baseplate 2 Batterybox 3 Cordholder 4 Adapterpocket 5 Powerbutton 6 Plug 7 Adaptersfor36V(18Vx 2)(optionalaccessory) 8 Adapterfor18V(optional accessory) 9 Adapterfor36V-40Vmax (optionalaccessory) 10 Widthadjustmentbelt 11 Waistbelt 12 Shoulderharness 13 Socket - - - - - -12 ENGLISH FUNCTIONAL DESCRIPTION CAUTION: Always be sure that the unit is switched o󰀨 and the battery cartridge is removed before adjusting or checking function on the unit. Installing or removing battery cartridge CAUTION: Always switch o󰀨 the unit before installing or removing of the battery cartridge. CAUTION: Hold the unit and the battery car- tridge rmly when installing or removing battery cartridge.Failuretoholdtheunitandthebattery cartridgermlymaycausethemtoslipo󰀨yourhands and result in damage to the unit and battery cartridge and a personal injury. CAUTION: When installing or removing the battery cartridge, place the unit on a at and sta- ble surface. Otherwise, the battery cartridge may fall accidentally and cause an injury.

the lock button. ►Fig.2: 1.Lockbutton2.Lever CAUTION: Make sure that the cover is locked with the lock button securely. Otherwise, the cover may close accidentally, and cause an injury.

3. Install the battery cartridges.

4. Raisethecovertoreleasethelockbutton,and

then close the cover and lock the cover with the lever. CAUTION: Make sure that the cover is closed securely and locked. Otherwise, water or rain may enterinsidethebatteryboxandcauseanelectric shock or malfunction. NOTICE: When using this unit with 36 V (18 V x

2) battery-powered tool or machine, install at least

one battery to battery port 1 or 2, and at least one battery to battery port 3 or 4. NOTE: This unit automatically switches the batteries to be used among the installed batteries. The unit selects the appropriate battery every time the tool or machine is turned on. NOTE:Whenusingthisunitwith18Vbattery-pow- ered tool or machine, install at least one battery car- tridge to one of the battery ports. To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely. ►Fig.3: 1.Batteryport2.Batterycartridge To remove the battery cartridge, slide it from the unit while sliding the button on the front of the cartridge. CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the unit, causing injury to you or someone around you. CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly. Indicating the remaining battery capacity Only for battery cartridges with the indicator ►Fig.4: 1. Indicator lamps 2.Checkbutton Pressthecheckbuttononthebatterycartridgetoindi- cate the remaining battery capacity. The indicator lamps light up for a few seconds. Indicator lamps Remaining capacity Lighted O󰀨 Blinking 75%to100% 50%to75% 25%to50% 0%to25% Chargethe battery. The battery may have malfunctioned. NOTE:Dependingontheconditionsofuseandthe ambienttemperature,theindicationmaydi󰀨erslightly from the actual capacity. NOTE:Therst(farleft)indicatorlampwillblinkwhen the battery protection system works. Tool / battery protection system Thetoolisequippedwithatool/batteryprotectionsys- tem.Thissystemautomaticallycutso󰀨powertothe motortoextendtoolandbatterylife.Thetoolwillauto- matically stop during operation if the tool or battery is placed under one of the following conditions: Overload protection Whenthetoolorbatteryisoperatedinamannerthat causes it to draw an abnormally high current, the tool automatically stops without any indication. In this sit- uation,turnthetoolo󰀨andstoptheapplicationthat caused the tool to become overloaded. Then turn the tool on to restart.13 ENGLISH Overheat protection Whenthetoolorbatteryisoverheated,thetoolstops automatically. In this case, let the tool and battery cool before turning the tool on again. Overdischarge protection Whenthebatterycapacityisnotenough,thetoolstops automatically. In this case, remove the battery from the tool and charge the battery. Power button and battery indicator CAUTION: Make sure that the tool or machine is turned o󰀨 before turning on the unit. Otherwise, the tool or machine may start suddenly and cause an injury. ►Fig.5: 1.Mainpowerlamp2.Powerbutton To turn the power on, press the power button. The main powerlamplightsupingreen.Toturnthepowero󰀨, press the power button for a few seconds. NOTE: If the unit and connected tool or machine are leftunattendedfor8hours,theunitautomatically turnso󰀨. If the main power lamp blinks in green, the adapter is not connected to the unit, or the batteries are empty. In this case, connect the adapter to the unit, or charge the batteries. If the lamp keeps blinking in green, refer to the troubleshooting. If the main power lamp blinks in red and green alter- nately,turnthepowero󰀨,andthenturnthepoweron. If the main power lamp keeps blinking in red and green alternately after turning the power on, ask your local MakitaAuthorizedServiceCenterforrepair. NOTE: If you turn on the main power switch of the tool or machine just after turning on the portable powerpack,theindicator(s)onthetoolormachine may show that the protection system is working. In this situation, start the tool or machine once. If the indicator(s)turnso󰀨,youcanoperatethetoolor machine.Iftheindicator(s)isstillon,checkthemain power lamp of the portable power pack and refer the section“TROUBLESHOOTING”tosolvetheproblem. Pressthepowerbuttontoindicatetheremainingbattery capacity. The indicator lamp that corresponds to each batteryportlightsupforapproximately5seconds. Indicator lamps Remaining capacity Lighted O󰀨 Blinking 50%to100% 0%to50% Chargethe battery. NOTE: The indicator lamps for remaining battery capacity is just for a reference. The actual bat- terycapacitymaydi󰀨erdependingontheusage conditions. NOTE: If the tool or machine has indicator lamps for remaining battery capacity, do not refer to the indica- tor lamps of the tool or machine but to the indicator lamps of this unit. Low battery indication lamp of Adapter for 36 V - 40 Vmax Optional accessory Thisadapterfeaturestheindicationlampthatnoties you of low or no battery capacity. Whentheindicationlampisblinking,theremaining battery capacity gets low. Whentheindicationlamplightsup,thebatteryprotec- tion system is activated. NOTE:Dependingonthebatterystatus,thetool/ machine may automatically stop without blinking the indication lamp during continuous operation. NOTE: The timing when the indication lamp blinks varies depending on the ambient temperature and battery status. NOTE: The indication lamp does not lights up even when the battery cartridge currently used is depleted. TheindicationlamplightsupwhilePDC01isswitch- ing the battery cartridges to use. ►Fig.6: 1.Lowbatteryindicationlamp Using the adapter pocket CAUTION: Do not use this unit with the cord xed using the hook and loop fastener of the adapter pocket. You can put the adapters into the adapter pocket as showninthegure. ►Fig.7: 1.Adapter2.Adapterpocket ►Fig.8: 1.Adapter2.Adapterpocket ASSEMBLY CAUTION: Always be sure that the unit is switched o󰀨 and the battery cartridge is removed before carrying out any work on the unit. Assembling the unit

1. Attachthebatteryboxtothebaseplateasshown

inthegure.Besuretolocktheleversonbothsidesof thebaseplateafterattachingthebatterybox. ►Fig.9: 1.Lever2.Batterybox3.Baseplate CAUTION: Make sure that the battery box is securely xed to the base plate, and locked with levers.Otherwise,thebatteryboxmayfallwhenyou wear the unit or use the unit, and cause an injury.14 ENGLISH

2. Adjustthepositionofthewaistbelt.Pullupthe

height adjustment lever, then adjust the position of the waist belt by sliding the base plate, and then return the lever. ►Fig.10: 1.Heightadjustmentlever2.Baseplate 3.Waistbelt NOTICE: If the height adjustment lever is loose, tighten the nut of the height adjustment lever. Whentighteningthenut,donottightenitexcessively. Otherwise, the height adjustment lever will not move. ►Fig.11: 1.Nut

width adjustment belt. ►Fig.13: 1.Widthadjustmentbelt

6. Adjustthelengthoftheshoulderharness.

►Fig.16: 1.Shoulderharness NOTE:Youcanfoldandxthebeltwiththehookand loopfastenerasshowninthegure. ►Fig.17: 1.Belt OPERATION CAUTION: When wearing the unit, be sure to put shoulder harness on your both shoulders. Otherwise, the unit may fall when you wear the unit or use the unit, and cause an injury. CAUTION: When wearing the unit, be sure to wear the unit on your back. Otherwise, the unit may fall during operation and cause an injury. CAUTION: Always switch o󰀨 the tool or machine before turning on the unit, or connecting the plug of the adapter or power tool/machine to the socket of the battery box. Otherwise, the tool or machine may start suddenly and cause an injury. Connecting the unit to the tool or machine

machineintothesocketofthebatteryboxallthewayso that the arrow mark on the plug is aligned with that on the socket. ►Fig.19: 1.Plug2.Socket3.Arrowmark NOTICE: When disconnecting the plug and socket, do not hold the cords but hold the plug and socket. Otherwise, the cords may be damaged and cause a malfunction of the unit. NOTE: The plug and socket are disconnected if a certain load is applied.

4. Install the adapters to the tool or machine in the

same way as the battery cartridge. ►Fig.20: 1.Adapter NOTICE: For 18 V battery-powered tool or machine, use the adapter for 18 V. For 36 V (18 V x

2) battery-powered tool or machine, use the

adapters for 36 V (18 V x 2). For 36 V - 40 Vmax battery-powered tool or machine, use the adapter for 36 V - 40 Vmax. For direct connection type tool or machine, no adapter is required. NOTICE: When installing adapters to the tool or machine, be sure to install the adapter equipped with 2 cords to the location shown in the gure. If you install the adapters incorrectly, the adapter equipped with 2 cords cannot be inserted all the way. In this case, do not insert the adapter forci- bly. Otherwise, the tool or machine may be damaged. ►Fig.21: 1.Adapterwith2cords ►Fig.22: 1.Adapterwith2cords NOTE: The direction of the cord of the adapter can be changedintherangeofapproximately180degrees.

5. Pressthepowerbuttontoturnthepoweron.To

turnthepowero󰀨,pressthepowerbuttonforafew seconds. ►Fig.23: 1.Powerbutton15 ENGLISH Using the cord holders CAUTION: Attach only the cord of the battery box to the cord holders. Do not attach the cord of the adapters to the cord holders.Attachingthe cord of the adapters may invite accident and cause an injury. ►Fig.24 ►Fig.25 Youcanattachthecordofthebatteryboxtothecord holdersasshowninthegure. ►Fig.26: 1.Cordholder You can also attach the cord using only the cord holder ofthewaistbeltasshowninthegure. ►Fig.27: 1.Cordholder The cord holders can be attached on either left or right side of the shoulder harness and waist belt. ►Fig.28: 1.Parttobeattachedthecordholder CAUTION: Be sure to attach the cord to the shoulder harness on the left side only or right side only so that the cord does not cross the shoulder harness. ►Fig.29 Using the hanging band Optional accessory CAUTION: Before operation, make sure that the hanging band is properly attached to the hanger on the tool. You can use the hanging band for cordless grass trim- mer, cordless string trimmer or cordless pole saw with this unit. Attaching the hanging band

1. Attachthehooksofthehangingbandtotherings

of the shoulder harness or waist belt as shown in the gure.Selectthetypeofbandandtheconnecting method appropriate for your usage. ►Fig.30: 1.Ring2.Hook ►Fig.31: 1.Ring2.Hook ►Fig.32: 1.Ring2.Hook ►Fig.33: 1.Ring2.Hook NOTE: If the tool is bike handle type, attach the band so that the band passes through inside of the waist beltasshowninthegure. ►Fig.34: 1.Waistbelt2.Band

2. Attachthehooktothetool.

►Fig.35: 1.Hook Detaching the tool Pushtheleversonthebuckletounlockthebuckle. ►Fig.36: 1.Lever NOTE: The buckle is not equipped depending on the type of band. Emergency detachment

and the unit. ►Fig.38: 1.Shoulderharness MAINTENANCE CAUTION: Always be sure that the unit is switched o󰀨 and the battery cartridge is removed before attempting to perform inspection or maintenance. NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result. TomaintainproductSAFETYandRELIABILITY, repairs, any other maintenance or adjustment should beperformedbyMakitaAuthorizedorFactoryService Centers,alwaysusingMakitareplacementparts.16 ENGLISH TROUBLESHOOTING Beforeaskingforrepairs,conductyourowninspectionrst.Ifyoundaproblemthatisnotexplainedinthemanual, donotattempttodismantlethetool,machine,orunit.Instead,askMakitaAuthorizedServiceCenters,alwaysusing Makitareplacementpartsforrepairs. State of abnormality Main power lamp Cause Remedy The tool or machine does not start. The lamp lights up in green. The adapters are not installed to the tool or machine. Install the adapters to the tool or machine. Checkthattheadaptersareinstalled securely. The tool or machine, or the cords of the adapters are overheated. Cooldownthetoolormachine,unit andadapter.Aftercoolingdown, powero󰀨andthenpoweronagain. The tool or machine, or the unit is broken. AskMakitaAuthorizedService Centersforrepair. The lamp blinks in green. Theplugoftheadapterorpowertool/ machine and the socket of the battery boxarenotconnected. Connecttheplugandthesocket. Checkthattheplugandsocketare connected securely. The remaining battery capacity is not enough. Chargethebatteries,orreplacethe batteries with charged ones. Two batteries are not installed to the unit when using the unit with the battery-poweredtoolormachinewith highervoltagethan18V. The remaining battery capacity of two batteries is not enough. Install at least one battery to battery port1or2,andatleastonebatteryto batteryport3or4. Chargethebatteries,orreplacethe batteries with charged ones. The unit needs to switch the battery. Switcho󰀨thetoolormachine,and then back on. Pressthepowerbuttonoftheunit. The cord of the unit is overheated. Cooldowntheunit. The lamp blinks in red and green alternately. The unit has detected an abnormality. Turno󰀨theunit,andthenbackon. The tool or machine, or the unit is broken. AskMakitaAuthorizedService Centersforrepair. The lamp does not light up. The unit is not turned on. Turn on the unit. The batteries are not installed to the unit. Install the batteries to the unit. The remaining battery capacity is not enough. Chargethebatteries,orreplacethe batteries with charged ones. The unit is broken. AskMakitaAuthorizedService Centersforrepair. OPTIONAL ACCESSORIES CAUTION: These accessories or attachments are recommended for use with your Makita tool specied in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose. If you need any assistance for more details regard- ingtheseaccessories,askyourlocalMakitaService Center.

• Makitagenuinebatteryandcharger

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/DUC356/DUC352/DUC306/DUC302/DUC256C

/DUC356/DUC352/DUC306/DUC302/DUC256C