AS30 MAC - Vacuum Cleaner MILWAUKEE - Free user manual and instructions

USER MANUAL AS30 MAC MILWAUKEE

> 0.1 mg/m³ as well as saw dust. The machine is tested in its entirety by vacuums for this dust class. The maximum degree of permeability is 0.1% and the disposal must be low dust. For dust extractors, ensure adquate air change rate M, when the exhaust air is returned to the room. Observe national regulations before use. Electrical connection

• It is recommended that the machine should be connected via a residual current circuit breaker.

• Arrange the electrical parts (sockets, plugs and couplings) and lay down the extension lead so that the protection class is maintained.

• Connectors and couplings of power supply cords and extension leads must be watertight. Extension lead As an extension lead, only use the version specifi ed by the manufacturer or one of a higher quality. When using an extension lead, check the minimum cross-sections of the cable: Cable length Cross section < 16 A < 25 A up to 20 m 1.5 mm

Important warnings WARNING! To reduce the risk of fi re, electric shock, or injury, please read and follow all safety instructions and caution markings before use. This machine is designed to be safe when used for cleaning functions as specifi ed. Should damage occur to electrical or mechanical parts, the machine and / or accessory should be repaired by a competent service center or the manufacturer before use in order to avoid further damage to the machine or physical injury to the user. Do not leave the machine when it is plugged in. Unplug from the socket when not in use and before maintenance. Do not use with damaged cord or plug. To unplug grasp the plug, not the cord. Do not handle plug or machine with wet hands. Turn off all controls before unplugging. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or cor ners. Do not run machine over cord. Keep cord away from heated surfaces. Keep hair, loose clothing, fi ngers and all parts of the body away from ope nings and moving parts. Do not put any objects into openings or use with opening blocked. Keep openings free of dust, lint, hair, and anything else that could re du ce the fl ow of air. Do not use in outside areas at low temperature. Outdoor use of the appliance must be limited to occasional use. Do not use to pick up fl ammable or combustible liquids such as gasoline, or use in areas where they may be pre sent. Do not pick up anything that is burning or smoking, such as cigarettes, mat ches or hot ashes. Use extra care when cleaning on stairs. Do not use unless fi lters are fi tted. If the machine is not working properly or has been dropped, da ma ged, left out doors, or dropped into water, re turn it to a service center or dealer. If foam or liquid escapes from the machine, switch off immediately. The machine may not be used as a water pump. The machine is intended for vacuuming air and water mixtures.

1. Hose diameter setting

10. Accessory positions

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury. Save all warnings and instructions for future reference. SAFETY INSTRUCTIONS Instructions for use The appliance must:

• only be used by persons, who have been instructed in its correct usage and explicitly commissioned with the task of operating it

• only be operated under supervision

• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge.

• Children shall be supervised to make sure that they do not play with the appliance.

• Do not use any unsafe work techniques.

• Never use the appliance without a fi lter.

• Switch off the appliance and disconnect the mains plug in the following situations: - Prior to cleaning and servicing - Prior to replacing components - Prior to changing over the appliance - If foam develops or liquid emerges Besides the operating instructions and the binding accident prevention regulations valid in the country of use, observe recognised regulations for safety and proper use. Before starting work, the operating staff must be informed on and trained within:

• risks associated with the material to be picked up

• safe disposal of the picked up material Purpose and intended use This mobile dust extractor is designed, developed and rigorously tested to function effi ciently and safely when properly maintained and used in accordance with the following instructions. This machine is intended for commercial use, for example in hotels, schools, hospitals, factories, shops, offi ces and rental businesses. This machine is also suitable for industrial use, such as e.g. plants, construction sites and workshops. Accidents due to misuse can only be prevented by those using the machine. READ AND FOLLOW ALL SAFETY INSTRUCTIONS. Any other use is considered as improper use. The manufacturer accepts no liability for any damage resulting from such use. The risk for such use is borne solely by the user. Proper use also includes proper operation, servicing and repairs as specifi ed by the manufacturer. The air fl ow in Safety Vacuum systems has to be strictly controlled to achieve a minimum fl ow rate of V min = 20 m/s in the suction hose. The safety label on the machine warns: This appliance contains dust hazardous to health. Emptying and maintenance operations, including removal of the dust collecting means, must only be carried out by authorised personnel wearing suitable personal protection. Operate only after the full fi ltration system has been fi tted and checked. For dust extractors, ensure adquate air change rate H, when the exhaust air is returned to the room. Observe national regulations before use. For Dust Class M machines (with type designation -2M) following applies: ENGLISHENGLISH24 25 Connect the machine to a properly earthed mains supply. The socket outlet and the extension cable must have an operative protective conductor. Provide for good ventilation at the working place. Do not use the machine as a ladder or step ladder. The machine can tip over and become damaged. Danger of injury. Only use the socket outlet on the machine for purposes specifi ed in the instructions. RISKS Electrical components DANGER! The upper section of the machine contains live components. Contact with live components leads to serious or even fatal injuries. Never spray water on to the upper section of the machine. DANGER! Electric shock due to faulty mains connecting lead. Touching a faulty mains connecting lead can result in serious or even fatal injuries.

• Do not damage the mains power lead (e.g. by driving over it, pulling or crushing it).

• Regularly check whether the power cord is damaged or shows signs of ageing.

• If the electric cable is damaged, it must be replaced by an authorized Milwaukee distributor or similar qualifi ed person in order to avoid a hazard.

• In no circumstances should the power supply cord be wrapped around fi ngers or any part of the operators person.

• Hazardous dust WARNING! Hazardous materials. Vacuuming up hazardous materials can lead to serious or even fatal injuries. The following materials must not be picked up by the machine:

• hot materials (burning cigarettes, hot ash, etc.)

• fl ammable, explosive, aggressive liquids (e.g. petrol, solvents, acids, alkalis, etc.)

• fl ammable, explosive dust (e.g. magnesium or aluminium dust, etc.) Spare parts and accessories CAUTION! Spare parts and accessories. The use of non-genuine spare parts, brushes and accessories can impair the safety and or function of the appliance. Only use original spare parts and accessories from Milwaukee. Spare parts that can aff ect health and safety of the operator and or function of the appliance, are specifi ed below: Description Order No. Flat fi lter PTFE, 1 pcs. 4932 4596 87 Fleece fi lter bag, 5 pcs. 4932 459689 Disposal bag, 5 pcs. 4932 4596 90 Motor cooling air fi lter PET, 1 pcs. 4932 4596 88 In explosive or infl ammable atmosphere CAUTION! This machine is not suitable for use in explosive or infl ammable atmospheres or where such atmospheres are likely to be produced by the presence of volatile liquid or infl ammable gas or vapour.

SPECIFIED CONDITIONS OF USE

This mobile dust extractor is designed, developed and rigorously tested to function effi ciently and safely when properly maintained and used in accordance with the following instructions. This machine is intended for commercial use, for example in hotels, schools, hospitals, factories, shops, offi ces and rental businesses. This machine is also suitable for industrial use, such as e.g. plants, construction sites and workshops. Accidents due to misuse can only be prevented by those using the machine. The appliance is suitable for picking up dry, non-fl ammable dust and liquids. Do not use this product in any other way as stated for normal use. CONTROL / OPERATION CAUTION! Damage due to unsuitable mains voltage. The appliance can be damaged as a result of being connected to an unsuitable mains voltage.

• Ensure that the voltage shown on the rating plate corresponds to the voltage of the local mains power supply. Starting and operating of the machine Check that the electrical switch is switched off (in position 0). Check that suitable fi lters are installed in the machine.Then connect the suction hose into the suction inlet at the machine by pushing the hose forward until it fi ts fi rmly in place at the inlet. Then connect the tubes with the hose handle, twist the tubes in order to ensure that they are properly fi tted. Attach suitable nozzle to the tube. Choose nozzle depending on what type of material that is to be picked-up. If used for dust extraction in connection with dust producing tool then connect end of suction hose with appropriate adapter. Connect the plug into a proper electrical outlet. Put the electrical switch into position I in order to start the motor. Turn I: Activate the machine Turn : Stop the machine. Permanent power on socket.Turn : Activate Auto-On/Off operation. Turn I+ Off : Activate the machine with deactivated auto-matic fi lter cleaning function Turn + Off : Activate Auto-On/Off operation with deactivated automatic fi lter cleaning function. Speed control operation on separate turning knob The hose diameter and the setting for suction hose diameter must be the same.

ø21 ø21 ø27 ø27 ø32 ø32 ø36 ø36 ø38 ø38 Auto-On/Off socket outlet for power tools CAUTION! Appliance socket. The appliance socket is designed for electrical auxiliary equipment; see technical data for reference.

• Prior to plugging in an appliance, always switch off the machine and the appliance that is to be connected.

• Read the operating instructions to the appliance to be connected and observe the safety notes contained in these. An appliance socket with earthing contact is integrated in the machine. An external power tool can be connected there. The socket features permanent power on, when the electrical switch is in position , i.e. the machine can be used as an extension cord. In position the machine can be switched on and off by the power tool connected. Dirt is picked up from the source of dust immediately. To comply with regulations, only approved dust producing tools should be connected. The maximum power consumption of the connected electrical appliance is stated in section “Specifi cations”. If the maximum power rating for the socket is exceeded, an external fuse will switch off the socket. Before turning the switch to position ensure that the tool connected to the appliance socket is switched off . Auto-Clear The “IC” machine is equipped with an automatic fi lter cleaning system, Auto-Clear. A frequent cleaning cycle will automatically run during operation to ensure that suction performance is always at its best. If suction performance decreases or in extensive dust applications a manually fi lter cleaning operation is recommended:

• Switch off the machine

• Close the nozzles or suction hose opening with the palm of your hand.

• Turn the switch to position „I“ and let the machine operate at full speed for approx. 10 seconds with the suction hose opening closed. If suction power is still reduced take out the fi lter and clean mechanically or replace fi lter. For certain applications, like wet pick up, it is recommended to turn off the automatic fi lter cleaning system. For details see chapter Starting and operating of the machine. Flow rate warning CAUTION! Check that all the fi lters are present and properly fi tted. The machine is equipped with a system to monitor air velocity and Dust Class H fi lter condition

. Before picking up dust with occupational exposure limit values, check the volume fl ow monitor. When the motor is running, hold the suction hose shut to reduce the volume fl ow. The LED indicator on front panel will light after approx. 1 second. The acoustic warning sounds after some additional seconds. Set the diameter setting to the actual hose size. When LED indicator lights, air velocity is below 20 m/s.

• check if container or fi lter bag is full.

• check if air fl ow is reduced in suction hose, tube/nozzle, fi lter. Antistatic connection CAUTION The machine is equipped with an antistatic system to discharge any static electricity that may develop during dust pick-up. The antistatic system is placed in front part of the motor top and creates an earth ground connection to the inlet fi tting of the container. For proper function the use of an electrical conductive or antistatic suction hose is recommended. When inserting the optional disposal bag make sure the antistatic connection is kept. Cooling air fi lter To protect the electronics and motor, the machine is equipped with a cooling air diff usor. Clean the cooling air diff usor regularly. For areas with a high concentration of fi ne dust in the surrounding air it is recommended to equip the machine with an optional cooling air fi lter cartridge to prevent dust from settling inside the air channels and motor. Contact your local sales representative. CAUTION! If cooling air fi lter is clogged by dust the overload protection switch in the motor can be activated. In such case switch off the machine, clean cooling air fi lter and allow machine to cool for approx. 5 minutes. Wet pick-up CAUTION! The machine is equipped with a water level limit system which shuts off the machine when the maximum liquid level is reached. When this occurs, switch off the machine. Disconnect the machine from the socket and empty the container. Never pick up liquids without the water level limit system and fi lter in place. Picking up liquids.

• Do not pick up fl ammable liquids

• Before liquids are picked up, always remove the fi lter bag/wastebag and check that the water level limit works properly.

• If foam appears, stop work immediately and emty the tank. ENGLISHENGLISH26 27

• Clean the water level limiting device regularly and check for signs of damage. Before emptying the container, unplug the machine. Disconnect the hose from the inlet by pulling out the hose. Release the latch by pulling them outwards so that the motor top is released. Lift up the motor top from container. Always empty and clean the container and water level limit system after picking-up liquids. Empty by tilting the container backwards or sideways and pour the liquids into a fl oor drain or similar. Put back the motor top to the container. Secure the motor top with the latches. Heavy maneuvers can, by mistake, trigger the water level limiting device. Should this happen; turn off the machine and wait for 3 seconds to reset the device. Continue to operate the machine afterwards. Wet fi lters and interior part of the liquid container shall be dried before storage Dry pick-up CAUTION! Picking up environmentally hazardous materials. Materials picked up can present a hazard to the environment.

• Dispose of the dirt in accordance with legal regulations. Before use, operators shall be provided with information, instruction and training for the use of the machine and the substances for which it is to be used, including the safe method of removal and disposal of the material collected. Remove the electrical plug from the socket before emptying after dry pick-up. Remove the suction hose from the machine and close the inlet cap, to avoid harmful dust spreading. Release the latch by pulling them outwards so that the motor top is released. Lift up the motor top from container. Main Filter: check the fi lter. To clean the fi lter you can either brush or wash it. Wait until the fi lter is dry before re-starting dust pick-up. Dustbag: check bag to ensure the fi ll factor. Replace dust bag if necessary. Remove the old bag. The new bag is fi tted by passing the carboard piece with the rubber membrane through the vacuum inlet. Make sure that the rubber membrane is passing past the heightening at the vacuum inlet. Safety fi lter bag: check bag to ensure the fi ll factor. Replace dust bag if necessary. Wear mask and protective clothing when removing the old bag. Carefully remove the dust bag connection from the inlet fi tting. Close the dust bag connection with the slide. Dispose of the dirt in accordance with legal regulations. After emptying: close motor top to the container and secure the motor top with the latches. Never pick up dry material without fi lter fi tted in the machine. The suction effi ciency of the machine depends on the size and quality of the fi lter and dust bag. Therefore - use only Original fi lter and dust bags. Before being taken out of the hazardous zone, the device must be decontaminated using a dust extraction method, wiped clean, or sealed. All parts of the device must be regarded as contaminated if they are removed from the hazardous zone and suitable measures must be taken to prevent dust from spreading.

AFTER USING THE MACHINE

After use Remove the plug from the socket when machine is not in use. Wind up the cord starting from the machine. The power cord can be wound up around the motor top or at the container or placed in the included hook, or fastening means. Some variants have special storage places for accessories. Transport

• Before transporting the machine, close all the latches.

• Do not tilt the machine if there are liquids in the dirt tank.

• Do not use a crane hook to lift the machine.

• Do not lift the machine by the trolley handle

• Storage CAUTION! Store the appliance in a dry place, protected from rain and frost. The machine shall be stored indoors only. Accessory and tool storage For convenient transport and storage of accessories or tools, integrated rails are found on side of machine which allows fastening with straps or other means. A fl exible strap and hooks are included on back of machine for attachment of suction hose or mains cable. For instruction see quick reference guide. An optional adapter plate with attachment system can be installed on top of machine for fastening of 2-point or 4-point storage cases. Remove the electrical plug from the socket before installing the adapter plate. CAUTION! Do not lift machine in adapter plate without having storage case safely installed. Note the weight and balance of the appliance in case of storage. Maximum weight of storage cases is 30 kg. Recycling the machine Make the old machine unusable.

1. Unplug the machine.

2. Cut the power cord.

3. Do not discard of electrical appliances with household waste.

As specifi ed in European Directive 2012/19/EU on old electrical and electronic appliances, used electrical goods must be collected separately and recycled ecologically. MAINTENANCE Regular servicing and inspection Regular servicing and inspection of your machine must be carried out by suitably qualifi ed personnel in accordance with relevant legislation and regulations. In particular, electrical tests for earth continuity, insulation resistance, and condition of the fl exible cord should be checked frequently. In the event of any defect, the machine MUST be withdrawn from service, completely checked and repaired by an authorized service technician. At least once a year, a Milwaukee technician or an instructed person must perform a technical inspection including fi lters, air tightness and control mechanisms. For user servicing, the machine shall be dismantled, cleaned and serviced, as far as is reasonably practicable, without causing risk to the maintenance staff and others. Suitable precautions include decontamination before dismantling, provision for local fi ltered exhaust ventilation where the machine is dismantled, cleaning of the maintenance area and suitable personal protection. When carrying out service or repair operations, all contaminated items which cannot be satisfactorily cleaned are to be disposed of; such items shall be disposed of in impervious bags in accordance with any current regulation for the disposal of such waste. Maintenance Remove the plug from the socket before performing maintenance. Before using the machine make sure that the frequency and voltage shown on the rating plate correspond with the mains voltage. The machine is designed for continuous heavy work. Depending on the number of running hours – the dust fi lter should be renewed. Keep the machine clean with a dry cloth, and a small amount of spray polish. During maintenance and cleaning, handle the machine in such a manner that there is no danger for maintenance staff or other persons. In the maintenance area

• Use fi ltered compulsory ventilation

• Wear protective clothing

• Clean the maintenance area so that no harmful substances get into the surroundings. CAUTION Clean the water level limiting device regularly and examine it for signs of damage. Use only Milwaukee accessories and Milwaukee spare parts. Should components need to be replaced which have not been described, please contact one of our Milwaukee service agents (see our list of guarantee/ service addresses). If needed, an exploded view of the tool can be ordered. Please state the machine type printed as well as the six-digit No. on the label and order the drawing at your local service agents or directly at: Techtronic Industries GmbH, Max-Eyth-Straße 10, 71364 Winnenden, Germany.

EC DECLARATION OF CONFORMITY

We declare as the manufacturer under our sole responsibility that the product described under “Technical Data” fulfi lls all the relevant regulations and the directives 2011/65/EU (RoHS), 2014/30/EU, 2006/42/EC, and the following harmonized standards have been used: EN 60335-1:2012+AC:2014+A11:2014+A13:2017 EN 60335-2-69:2012 EN 55014-1:2017+A11:2020 EN 55014-2:2015 EN 61000-3-2:2014 EN 61000-3-3:2013 EN IEC 63000:2018 Winnenden, 2020-12-01 Alexander Krug Managing Director Authorized to compile the technical fi le. Techtronic Industries GmbH Max-Eyth-Straße 10 71364 Winnenden Germany

GB-DECLARATION OF CONFORMITY

We declare as the manufacturer under our sole responsibility that the product described under “Technical Data” fulfi lls all the relevant provisions of the following Regulations S.I. 2008/1597 (as amended), S.I. 2016/1091 (as amended), S.I. 2012/3032 (as amended) and that the following designated standards have been used: BS EN 60335-1:2012+A13:2017 BS EN 60335-2-69:2012 BS EN 55014-1:2017+A11:2020 BS EN 55014-2:2015 BS EN 61000-3-2:2014 BS EN 61000-3-3:2013

BS EN IEC 63000:2018

Winnenden, 2020-12-01 Alexander Krug Managing Director Authorized to compile the technical fi le. Techtronic Industries GmbH Max-Eyth-Straße 10 71364 Winnenden Germany SYMBOLS CAUTION! WARNING! DANGER! Always disconnect the plug from the socket before carrying out any work on the machine. Please read the instructions carefully before starting the machine. Do not dispose of waste electrical and electronic equipment as unsorted municipal waste. Waste electrical and electronic equipment must be collected separately. Waste light sources have to be removed from equipment. Check with your local authority or retailer for recycling advice and collection point. According to local regulations retailers may have an obligation to take back waste electrical and electronic equipment free of charge. Your contribution to re-use and recycling of waste electrical and electronic equipment helps to reduce the demand of raw materials. Waste electrical and electronic equipment contain valuable, recyclable materials, which can adversely impact the environment and the human health, if not disposed of in an environmentally compatible manner. Delete personal data from waste equipment, if any. Dust Class M (IEC 60335-2-69). The dusts which belong to this class are: dusts with OEL values

> 0.1 mg/m³ as well as saw dust. European Conformity Mark British Confomity Mark Regulatory Compliance Mark (RCM). Product meets applicable regulatory requirements. Ukraine Conformity Mark EurAsian Conformity Mark ENGLISHENGLISH2928

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