TSM1035 - Saw Ferm - Free user manual and instructions

USER MANUAL TSM1035 Ferm

TABLE SAW TSM1035 Thank you for buying this Ferm product. By doing so you now have an excellent product, delivered by one of Europe’s leading suppliers. All products delivered to you by Ferm are manufactured according to the highest standards of performance and safety. As part of our philosophy we also provide an excellent customer service, backed by our comprehensive warranty. We hope you will enjoy using this product for many years to come. The numbers in the following text refer to the pictures on page 2 - 6. Read the operating instructions carefully before using this device. Familiarise yourself with its functions and basic operation. Service the device as per the instructions to ensure that it always functions properly. The operating instructions and the accompanying documentation must be kept in the vicinity of the device. Contents

1. Saw table with two rulers

9. 2 in 1 adjustment handle

13. Extension support (4 pcs)

16. Long bolts with nuts (8 pcs)

17. Small bolts with nuts for extensions (8 pcs)

24. Additional legs (2 pcs)

25. Small bolts with nuts for cross strut (16 pcs)

Small bolts with nuts for additional legs (4 pcs)

27. Connection vacuum cleaner

Check first whether or not the delivery has been damaged by transport and/or whether all the parts are present.

2. SAFETY INSTRUCTIONS

Explanation of symbols Denotes risk of personal injury, loss of life or damage to the tool in case of non- observance of the instructions in this manual. Indicates the presence of an electrical voltage.8

Immediately unplug the plug from the mains electricity in the case that the cord gets damaged and during maintenance. Keep bystanders away. Always wear eye protection! Wear hearing protection. Wear a dust mask. Danger Area! Keep hands far away from the cutting area while the machine is running. Danger of injury when coming in contact with the saw blade. Class II machine - Double insulation - You don’t need any earthed plug. Material to be processed This powertool is intended as a stationary machine for making straight lengthways and crossways cuts in hard and soft wood free from foreign bodies such as nails, screws and mortar. ATTENTION! When using electric tools to protect against electric shock, injury and fire the following basic safety measures must be observed. Make sure to read all of these instructions before you use this power tool, keep the safety booklet and preserve it well for later reference.

1. Always keep your workplace clean and tidy.

• An untidy workplace can lead to unwanted accidents.

2. Consider environmental influences.

• Do not expose the power tool to rain.

• Do not use the power tool in a damp or wet environment.

• Make sure that your working space has sufficient lighting.

• Do not use the power tool in areas where there is a fire or explosive hazard.

3. To protect yourself from an electric shock.

• Avoid body contact with grounded parts (e.g. pipes, radiators, electric stoves, refrigerators etc.).

4. Keep other people away

• Keep other people away especially children, do not let them touch your power tool or cable and keep the children away from your working area.

5. Store the unused power tools safely.

• Unused power tools should be locked up or stored in a place that is dry and out of reach of children.

6. Do not overload your power tool.

• You work better and safer in the specified power range.

7. Use the correct power tool.

• Do not use low-power machines for heavy work

• Do not use the power tool for purposes that they are not intended for. For example you cannot cut tree limbs or a log of wood using a hand saw.

8. Wear suitable clothing.

• Do not wear loose clothing or jewelry; they can be caught in the moving parts.

• When working outdoors non-skid footwear is recommended.

• For long hair, wear a hairnet.

9. Use protective equipment.

• Wear protective goggles

• When doing work that generates dust, use a breathing mask.

10. Connect the vacuum device

• If connection to the vacuum and catcher are available then you know that these are connected and properly used.

11. Do not use the cable for purposes that it is not

• Do not use the cable to the connector to pull it out of the socket. Protect the cable from heat, oil and sharp edges.

12. Secure the power tool.

• Use clamps or a vice to hold the power tool. It is safer than holding it with your hand.

13. Avoid an abnormal posture.

• It ensures stability and keeps you balanced at all times.

14. Keep and maintain tools with care.

• Keep the cutting tools sharp and clean, this ensures that you work better and that it is as safe as possible.9

• Follow the lubricating and tool changing instructions.

• Check the connection cable of the power tool regularly and let a qualified expert repair any damages.

• Check the extension cables regularly and replace them if they are damaged.

• Keep the handles clean, dry and free of grease and oil.

15. Unplug the power tool from the power outlet.

• When you are not using the power tool, when you conduct maintenance and when you change your tools such as blades, drills and cutters.

16. Do not leave the key inside the tool.

• Before switching it on, make sure that keys and setup tools have been cleared

17. Avoid unintentionally switching the power tool

• Verify that while connecting the plug into the socket that the power is off.

18. Use the extension cables while outdoors.

• When using the power tool outdoors make sure to use the appropriate and approved labeled extension cable. Additional safety instructions

1. When using the saw blades with hard metal

teeth (Carbon tipped) it is advisable to use blades with a negative or slightly positive cutting angle. Do not use any saw blades with deeply cut teeth. They can grip the protective cap.

2. Attention: First carefully assemble all the parts

before starting work. Follow the procedure as indicated.

3. If you are not familiar with using such a

machine, you would be better to be informed first by a professional, an instructor or by a technician.

4. Always clamp or press the workpiece firmly

against the saw guide, before you carry out the process. The use of all possible clamping set- ups is preferable to using your hands.

5. Important: If you are holding the workpiece by

hand for the process to be carried out, keep a minimum distance of 100 mm from the saw blade.

6. Always press the workpiece against the bench.

7. Keep the saw blade sharp and check regularly

whether it rotates freely without abnormal vibrations. Replace the saw blade if necessary.

8. Allow the machine to rotate freely until it

reaches the maximum number of revolutions, before you start the process.

9. Maintain the air inlets at the back and the

bottom of the bench saw machine and electric motor for a longer machine life. Dust piles must be removed.

10. Always lock the different degree set-ups

before you start processing.

11. Only buy suitable saw blades with a number

of revolutions of at least 6000 revolutions per minute.

12. Only use the correct saw blade. Too small or

too big saw blades are extremely dangerous.

13. Regularly inspect the saw blade for any faults.

Replace the saw blade if necessary.

14. Grease the new saw blade and clean the

flanges before you assemble the new blade. Then assemble the blade in the correct direction and pull the flanges firmly using the central bolt.

15. Only use original flanges. All other types are

16. Never work without the protective cap of the

17. The moving part of the protective cap must

also remain assembled.

18. Never grease the saw blade while it is rotating.

19. Always keep your hands removed from the

track of the saw blades.

20. Never pick up the workpiece by grasping with

your hands along or behind the saw blade.

21. Ensure that the workpiece never touches

the saw blade before the machine has been switched on.

22. Never process metal or stone sorts with this

23. Use support aids in order to support long

environment, where inflammable gases or fluids are present.

25. Never leave the machine unattended without

first disconnecting it from the mains voltage.

26. If you hear abnormal noises, try to trace them

or take the machine to a recognized fitter, or repair company.

27. If a part is broken or damaged, replace it or

repair it immediately.

28. Never stand in the track of the saw blade but

stand to the left or the right of the saw bench.10

29. Your hands must likewise be placed next to

the track of the saw blade.

30. Always use the push stick instead of your

hands to push the wood through the saw.

31. Always place the wood at the front of the saw

bench and then push it further back.

32. For mitring only the adjustable guide must be

used and the fence must be removed.

33. Never use the fence as a linear measure for

34. If the saw blade is locked: first switch off the

machine before you attend to the fault.

35. Avoid workpieces hitting back in your direction

by taking the following measures:

• Always use sharp saw blades.

• Do not saw too small workpieces.

• Never release the workpiece before it has been completely pushed through the saw.

• Always adjust the guide parallel to the saw blade.

• Never remove the saw protection.

36. Before you continue sawing, ensure that you

are standing firmly and that your hands are in the required position.

37. Never use thinners to clean the machine. Only

use a damp cloth for cleaning.

38. Do not use saw blades which are damaged or

40. Only use saw blades specified by the

manufacturer that are intended for working with wood or similar materials according to EN847-1.

41. Take care that the selection of the saw blade

depends on the material to be cut.

42. Connect tabelsaws to a dust-collecting device

43. Use and correct adjustment of the riving knife

44. Use and correct adjustment of the upper saw

Make sure, when changing the saw blade, the blade width is not smaller and the main blade thickness of the saw blade is not greater than the thickness of the riving knife. Wear personal protective equipment, these could include:

• Hearing protection to reduce the risk of hearing loss

• Inhale respiratory protection to reduce the risk of harmful dust

• Gloves when handling the blades and rough materials (recommendation, saw blades, are whenever practicable, carried in a container) Warning! Do not use HSS blades.

• Insert the push stick in its holder when not in use.

• Use a push stick or a push block to guide the workpiece. Warning! Do not use the saw for rebating or grooving.

• Only use saw blades, whose maximum speed is at least the speed indicated on the saw and is suitable for the material to be cut.

• During the transport, the upper part of the saw blade has to be covered, by the guard. Switch off the machine immediately when you discover:

• A defective mains plug or mains lead.

• Overheating of the machine.

• Smoke or odeur caused by scorched insulation. Electrical safety When using electric machines always observe the safety regulations applicable in your country to reduce the risk of fire, electric shock and personal injury. Read the following safety instructions and also the enclosed safety instructions. Always check that the power supply corresponds to the voltage on the rating plate. Replacing cables or plugs Immediately throw away old cables or plugs when they have been replaced by new ones. It is dangerous to insert the plug of a loose cable in the wall outlet. Using extension cables

• As a supply for this machine always use an unloaded line and/or an extension cable with11

conductors of at least 1,5 mm

and protected with a 16 A fuse. Be sure that this extension cable is not longer than 20 metres.

• This machine can be switched to the single- phase network (230-240 V/50 Hz). If you are in doubt about the earth of the electricity provisions, consult an electrician first. Power supply

• The motor is fitted with an overload switch. If the table saw overloads, the overload switch switches the equipment off automatically to protect the table saw from overheating. If the overload switch triggers, switch off the table saw using the ON/OFF switch (8) and wait until the table saw cools down. Then press the ON/OFF switch (8) and restart the table saw.

3. ASSEMBLY INSTRUCTIONS

Assembly of the undercarriage Fig A4 First assemble all parts before firmly tightening all bolts.

• Put the machine upside down. Put a piece of cardboard underneath, so you don’t damage the subsurface.

• Mount the legs (15) (4 pcs) with one extension support (13) (4 pcs) per leg on the four corners of the body, use longer bolts (16) with nuts (2 pcs per leg) (Fig.B1)

• Make sure the extension supports (13) are mounted in the same way as shown in Fig.B1

• Mount Cross strut long (22A) (2 pcs) between the legs on the front and back side of the machine. Use small bolts (25) with nuts (8 pcs).

• Mount Cross strut short (22B) (2 pcs) between the legs on both sides of the machine. Use small bolts (25) with nuts (8 pcs).

• Place the rubber feet (23) (4 pcs)

• Mount the additional legs (24) (2 pcs) on the backside of the machine, use small bolts (26) with nuts (4 pcs) Assembly of the extensions Fig B1, Machine is still upside down

• Mount the extensions (3) (2 pcs) to the table, use small bolts (17) with nuts (4 pcs).

• Mount the extensions support (13) to the ex- ten sions (3), use small bolts (17) with nuts (4 pcs)

• Turn the machine back on its feet. Make sure the extensions are levelled with the table, by using the slots in the extensions supports. Assembly of the riving knife Fig A4, C

• Remove the inlay (21) from the table, by using a screwdriver (Fig.G1).

• Loosen the fixing screw (28)(Fig.C1)

• Raise the riving knife until the depth between the saw table and the upper edge of the riving knife equals approx. 110mm (Fig.C2)

• The distance between the riving knife and the toothed rim of the saw blade must be between 3 and 5 mm (Fig.C3).

• The tip of the riving knife shall not be lower than 5 mm from the tooth peak, as shown in Fig.C3. Attachment of the guard Fig C4

• Turn sawblade completely upwards (instructions for height adjustment see chapter 4)

• Pull the knob (19) of the guard (5) and place it over the riving knife (20) while pulling the knob

• Release the knob and make sure the pin slides in the hole

• Secure the guard by tightening the knob Assembly of the dust extraction Fig. D

• Assemble dust extraction like shown on Fig.D

• Attach the vacuum cleaner to the vacuum cleaner connection (27)(Fig.D) Attachment of the parallel guide Fig E

• Attach the parallel guide (2A) on the right side off the saw blade on the table.

• Lock the guide down by pushing down the handle (Fig.E) Attachment of the parralel guide holder Fig. I The parallel guide can be stored using the holder clips (30). Mount the holder clips (30) using carriage-type bolts with nuts (29). The holders can be mounted as shown in Fig I1 or as shown in Fig I2.12

• Slide the guide in the slot of the table at the left side of the sawblade Fig.A1 Assemble or change the saw blade Fig G First remove the plug from the mains before the saw blade is assembled or replaced. The arrow marked on the saw blade, which indicates the direction of rotation, must point in the same direction as the arrow marked on the machine, the saw blade teeth must point downwards on the front of the saw.

• Remove the inlay (21) from the table, by using a screwdriver. Fig.G1

• Turn the saw blade completely upwards. (Instructions for height adjustment see chapter 4)

Loosen the nut with the wrenches (14) (Fig.G2)

• Remove the nut and the outside flange from the sawblade axle. (Fig.G3)

• Slide the old saw blade over the saw blade axle and put on a new saw blade.

• Put the outside flange back on add the nut.

• Tighten the nut by using the wrenches.

• Put the inlay back in the table and tighten the screw.

Switching on/off Fig A1 (8)

• Press the switch into position ‘1’ to put your machine into operation.

• To switch off the machine the same switch needs to be pressed to position ‘0’

• Always keep the mains cable away from moving parts. Using the 2 in 1 handle, Adjust the angle and height of the saw blade Fig A2 Using the height adjustment

• Turn the handle (9) clockwise to raise the sawblade

• Turn the handle counter clockwise to lower the sawblade

• Make sure the saw blade is always approximately 2 mm higher than the total thickness of the material to be sawn. Using the angle adjustment Fig G4

• Slightly loosen the knob(10)

• Press the handle(9) towards the machine and turn counter clockwise to adjust the sawblade in its angle.

• Fasten the knob(10) Using the parallel guide Fig A1, E, J1, J2 The parallel guide (2A) is equipped with a guide extension (2B). The guide extension can be used in two different ways, depending on the thickness of the wood. For thicker wood, the guide extension (2B) should be mounted as shown in figure J1. For thinner wood, the guide extension (2B) should be mounted as shown in figure J2.

• Unlock the guide down by pushing the handle upwards (Fig.E)

• Slightly loosen the wing nuts (2C)

• Remove the guide extension (2B) from the parallel guide (2A) by sliding it away from the parallel guide

• Turn the guide extension to the desired position and slide it back onto the parallel guide

• Tighten the wing nuts (2C) Working instructions There are two types of sawing methods:

• Lengthwise sawing (Fig.H1) Sawing the workpiece in the length of the wood grain

• Cross-cutting or cutting off, use the mitre guide (Fig.H2) Sawing off the workpiece crosswise For both sawing methods one of the fences must be used. Therefor never saw without a fence! Attention! Before you start sawing, first check the following:

1. Is the saw blade secured?

2. Are all the locking handles secured?

3. Is the fence parallel to the saw blade?13

4. Is the protective cap working properly?

5. Are you wearing safety goggles?

6. Is the saw blade not rubbing against anything?

It is absolutely necessary to take these points into consideration before you start work! Lengthwise sawing

• Secure the fence to the correct measuring position and remove the cut-off guide from the bench carriage.

• Press the wood lightly towards the bench and let it glide against the cut-off fence. Remain at least 3 cm. from the front of the saw blade before you switch on the motor. The side of the wood which is against the fence must be completely straight. Keep your hands at least 10 cm away from the saw track to be followed.

• Switch on the motor and wait until the saw blade has reached the maximum number of revolutions before you start sawing.

• While you press the wood against the bench and the fence, you can carefully push the wood through the saw blade without forcing it.

• Never pull the workpiece backwards. If necessary, switch off the motor first without altering the position of the workpiece. Lengthwise sawing with a (vertical) mitre This method is practically the same, except that the saw blade is placed at the angle required. With this type of method the fence may only be along the righthand side of the sawblade. Lengthwise sawing of narrow workpieces Assume that this process is extremely dangerous. Take all the necessary safety measures and continually push the workpiece through (until behind the saw blade) using a push stick instead of by hand. Crosswise sawing

• Remove the fence and apply the cross-cut fence in the righthand carriage.

• Adjust the height of the saw blade (see lengthwise sawing).

• Press the workpiece against the cross-cut fence and keep at least 2,5 cm distance from the front of the saw blade.

• Switch on the motor and wait until the maxi- mum number of revolutions has been reached.

• Press the workpiece against the fence and the bench. Carefully push the wood through the saw blade. Continue until behind the saw blade. Then switch off the motor and keep this position until the saw blade has stopped completely before you remove the wood.

• Never pull the wood back. If necessary, switch the motor off and keep the position until the saw blade has stopped completely. Crosswise sawing with a vertical mitre This method is practically the same, except that the saw blade is placed in the angle required. Only place the cross-cut fence on the righthand side of the saw blade. Never saw too small pieces of wood. Never use your hands to carry out difficult operations. Crosswise sawing with a horizontal mitre With this method the cross-cut fence must be secured at the angle required. Keep the workpiece pressed firmly against the cross-cut fence and the bench before you start cutting off.

Make sure that the machine is not live when carrying out maintenance work on the motor. These machines have been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper machine care and regular cleaning.14

Transporting the table saw Before transporting the bench saw, the following steps must be carried out:

• Turn the hand-wheel (9) (Fig. A2) in anticlockwise direction, lower the blade as much as possible

• Remove all accessories that cannot be mounted firmly to the power tool If possible, place unused saw blades in an enclosed container for transport

• Wind the mains cable and bind it

• For lifting or transport, carry the main table (1) (Fig.A1) The bench saw should always be carried by two persons in order to avoid back injuries. Malfunctions In the case that the machine is not functioning properly, we give a number of possible causes and appropriate solutions below.

1. The motor does not start

• The plug is not in the mains.

• The cable has been interrupted.

• The carbon brushes are worn out. Replace the carbon brushes or consult your dealer.

2. The workpieces is jamming against the

riving knife during processing

• The saw blade must be aligned (Fig. G).

3. The saw cut is not smooth (frayed)

• The saw blade must be sharpened.

• The saw blade has been assembled back-to- front.

• The saw blade has become coated with resin or sawdust.

• The saw blade is not suitable for this process.

4. The workpiece is touching the back of the

saw blade and is jumping out

• The riving knife must be aligned (Fig. G).

• The fence is not being used.

• The saw blade is thicker than the riving knife or the riving knife is not being used

• The saw blade must be sharpened.

• The workpiece has not been kept in its place until after sawing.

• The tension button of the cross-cut fence is loose.

5. The height and/or mitre handle is blocked

• Sawdust and dust must be removed.

6. The motor has difficulty reaching the

maximum number of revolutions

• The extension cable is too thin and/or too long.

• The mains voltage is lower than 230-240 V.

7. The machine is vibrating

• The machine has not been fastened onto the workbench.

• The frame is not level with the floor.

• The saw blade has been damaged.

8. The electromotor runs unevenly

• The carbon brushes are worn out. Replace the carbon brushes or consult your dealer. Cleaning Keep the ventilation slots of the machine clean to prevent overheating of the motor. Regularly clean the machine housing with a soft cloth, preferably after each use. Keep the ventilation slots free from dust and dirt. If the dirt does not come off use a soft cloth moistened with soapy water. Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts. Lubrication The machine requires no additional lubrication. Faults Should a fault occur, e.g. after wear of a part, please contact your local Ferm dealer. In the back of this manual you find an exploded view showing the parts that can be ordered. ENVIRONMENT Damaged and/or disposed of electrical or electronic devices must be dropped off at recycling stations intended for that purpose.15

1. Specifications techniques

• Do not use the cable to the connector to pull it out of the socket. Protect the cable from heat, oil and sharp edges.

DECLARATION OF CONFORMITY