KHS 3700 - Log splitter AL-KO - Free user manual and instructions

USER MANUAL KHS 3700 AL-KO

INFORMATION I MANUALS I SERVICE

Ensure that other persons are kept out of the danger zone when starting the unit Warning! Danger! Keep hands away from the splitting wedge Pull out the mains power plug prior to all service and maintenance work Wear protective gloves Wear safety shoes Wear eye protection Warning! Protection class criteria can only be maintained if original insulation material is used (in cases where repairs are necessary) and insulation distances are not changed. In this operating manual Caution! Indicates working and operating procedures that must be strictly adhered to rule out any risk to persons. Warning! Contains information that must be observed to prevent damage to the unit. Note: Indicates technical requirements that should be given particular attention. General safety instructions Children, adolescents under 18 years of age and persons under the influence of alcohol, drugs or medicaments are prohibited from using the unit. Local regulations will indicate the minimum legal age requirements governing the user. Accident prevention regulations must be observed. Safety measures Only one person is permitted to operate the log splitter. Safety shoes, protective gloves and eye protection should be worn. A risk of injury exists emanating from timber splinters. Clothing should be practical (close fitting) and should not hinder the wearer. A hair net must be worn to retain long hair. Never reach into active range of the moving splitting wedge. The log splitter should only be operated when it is assembled completely and both the log splitter and connection cable are free of damage. Damaged protective fittings should only be replaced by a specialist firm or workshop. The log splitter should only be operated with original spare parts. The log splitter should be disconnected from the mains power supply for: − service work − adjustment work − transportation − brief work interruptions. Repairs to the log splitter should only be realised by a specialist firm or workshop. An operationally-ready log splitter should not be left unsupervised. Do not operate the log splitter if uninvolved persons are in the close vicinity. The log splitter should not be operated in rain or left exposed to rain or water splashes. There is a risk emanating from electrical current. No other persons should be present within the working area of the log splitter. Special heed should be paid to children and animals. The user of the unit bears responsibility for accidents involving other persons or their property. The working area should be kept free of timber pieces and other objects – risk of stumbling. GB 1 Translation of original user instructionsLog splitter GB Safety equipment Motor circuit breaker The motor circuit breaker switches the motor off in the event of overloading of the log splitter. The motor circuit breaker function should not be deactivated. Proceed as follows if the motor circuit breaker deactivates the log splitter:

1. Disconnect the log splitter from the mains power supply.

2. Remedy the cause of overloading.

3. Re-establish the power connection after allowing the unit

to cool for several minutes and switch on the log splitter. Connection cable Only rubber cable complying with the H07RN-F quality standard stipulated in VDE 0282 Part 14 with a wire cross section of min. 2.5 mm² should be used. The max. permissible cable length is 10 m. A longer cable impairs the motor performance and, consequently, the function of the log splitter. The connection cable, plug and connection socket should be free of damage. Repairs to the connection cable, plug and connection socket should only be realised by a specialist electrical firm or workshop. A defective connection cable (e.g. with cracks, cuts or bends in the insulation) should not be used. Plug connections should not be exposed to damp or water. Caution! Do not damage or sever the connection cable. Proceed as follows in case of damage:

1. Disconnect the connection cable immediately from the

mains power supply. Electrical requirements: KHS 3700, KHS 5200 models − AC 230 V / 50 Hz − Min. connection cable cross section = 2.5 mm² − Min. mains connection fuse protection = 16 A Correct use The log splitter is designed for private use in the home and garden. The log splitter is designed exclusively for the following applications: − Splitting freshly-cut timber that does not exceed the dimensions specified in the technical data. Incorrect use − Splitting of timber containing metal components such as nails, wire, metal braces, etc. is prohibited − Operation in potentially-explosive atmospheres is not permitted − Any other utilisation above or beyond correct use is prohibited. Unit description (Illus. A/B) 1 Protection cover 2 Log pusher 3 Log guide tubes 4 Splitting wedge 5 Piston rod 6 Transportation bracket 7 ON/OFF switch on electric motor 8 Operating lever 9 Rear feet (only KHS 5200) 10 Support foot (only KHS 5200) 11 Park position transport wheels (only KHS 5200) 12 Front feet (only KHS 5200) 13 Front cross member (only KHS 5200) GB 2GB Log splitter Unpacking/Assembly Caution! The log splitter should only be used when all its component parts have been completely assembled.

1. Check the package contents (Illus. A/B). Inform the

dealer if deficiencies are detected. Note: Tools required for assembly/operation are depicted in Illus. C. These are not included in the scope of delivery. Mounting the transport wheels

1. Fit the axle (Illus. 1-2) from outside through the wheel

and through the tube (Illus. 1-1) and secure it with the spring plug (Illus. 1-3). Mounting the feet (KHS 5200)

1. Mount the transportation wheels on both the front feet;

see Section “Mounting the transport wheels.” Warning! The transportation wheels are only used to transport the log splitter. During splitting operation, the wheels must be removed from the feet and mounted in the park position (Illus. B- 11).

2. Tilt the log splitter on to one side and mount the front and

inside the tubular frame (Illus. 2-1 and 4-1) and secure it firmly in position with screws, washers, and locking nuts.

4. Tilt the log splitter onto the opposite side with the help of

a second person, and mount the other feet and afterwards put it upright.

5. Put the log splitter in vertical position (piston rod upright)

and screw the support foot (illus. 3-1) on the rear feet.

6. Erect the log splitter and mount the cross members in

front (Illus 5-1) with the help of the threaded rod (Illus. 5- 1). Mains connection

1. Connect the cable to the mains supply.

Operation Caution! The log splitter should not be operated if components (e.g. the protective hoops) are missing or defective or the connection cable is damaged. Prior to every use

1. Conduct a visual inspection of the log splitter.

2. The log splitter should not be operated if components are

missing, defective or loose.

3. Visually inspect the connection cable. A defective

connection cable (e.g. with cracks, cuts, crushing damage or bends in the insulation) should not be used.

4. Visually inspect the hydraulic components for leaks.

Log splitter start-up Caution! The log splitter should only be used by one person.

1. Position the log splitter horizontally on a level, firm

surface, better with a slight inclination towards the operating lever (since the valves are seated here). If inclined towards the splitting wedge it loses splitting force. Do not deposit the log splitter on the connection cable!

2. Lay the connection cable so that it cannot be damaged

by bending, crushing or otherwise. Warning! The transportation wheels with model KHS 5200 are only used to transport the log splitter. During splitting operation, the wheels must be removed from the feet and mounted in the park position.

3. Loosen the venting screw (Illus. 6) by 3-4 turns.

Note: After splitting, tighten the venting screw (Illus. 6) again .

4. Depending on the length, lay the log such that the

wooden log is held by the log guide tubes. Warning! Never lay the log on the splitter in transverse direction, see Illus. 10. Never force the splitting of a log by sustaining the hydraulic pressure over several seconds. GB 3 Translation of original user instructionsLog splitter GB Operation

1. With one hand, press the green switch on button of the

electric motor (Illus. 7-2) and hold it pressed.

2. After the motor has attained its end speed, press the

operating lever with the other hand (Illus. 7-1) fully downwards. The log pusher will press the log against the splitting wedge. The log will be split.

3. By releasing the green switch-on button or the operating

lever, the log pusher moves back into its end position. Transportation Caution! Pull out the unit plug and tighten the vent screw prior to every change of location. Warning! Do not transport the log splitter on the cylinder fastening.

1. Hold the log splitter on the transport bracket to transport

it. Maintenance and care Caution! Switch off the log splitter and disconnect from the mains power supply prior to each working operation with the log splitter. Repairs to the log splitter should only be realised by a specialist firm or workshop. Caring for the log splitter Cleaning the guide rail

1. Clean the guide rail of the log pusher regularly, especially

when splitting wood that is rich in resin. Maintenance work Sharpening the splitting wedge

1. The splitting wedge should be sharpened with a suitable

file if necessary. Checking the hydraulic oil filling level Note: Always check the hydraulic oil level when the log pusher is moved inwards. The log splitter should be in a vertical position. Caution! To erect and hold the log splitter a second person is required.

1. Unscrew and remove the oil inspection rod (Illus. 8) and

wipe with a clean, lint-free cloth.

2. Insert the oil inspection rod (do not screw it in) and pull

out again. The oil level should be between the markings "min" and "max" (see Illus. 8). Top up the hydraulic oil if necessary (see Illus. 9).

4. Screw in the oil inspection rod and tighten it slightly, in

order to avoid damage to the threads of the cylinder head. Warning! Refill only with viscosity class HLP 46 hydraulic oil. An oil change is not necessary. GB 4GB Log splitter Malfunctions Switch off the log splitter and pull out the mains power plug in the event of malfunctions occurring. Engage a specialist firm or workshop to remedy malfunctions that cannot be rectified on the basis of the following table. Malfunction Cause Remedy The log pusher does not move out/in Too little hydraulic oil Top up hydraulic oil Hydraulic pump is defective Replace hydraulic pump The splitter is inclined towards the splitting wedge Position the splitter on a horizontal plane or inclined towards the operating lever The log pusher does not exert any force Too little hydraulic oil Top up hydraulic oil The splitter is inclined towards the splitting wedge Position the splitter on a horizontal plane or inclined towards the operating lever Hydraulic pump makes a whistling noise, the log pusher moves with a jerking motion Too little hydraulic oil Top up hydraulic oil The splitter is inclined towards the splitting wedge Position the splitter on a horizontal plane or inclined towards the operating lever Air inside the circulation system Open the venting screw Motor becomes excessively hot Cable cross section is too small Use cable with larger cross section Motor is not starting Thermostatic switch has switched off Wait until the motor has cooled down Mains plug or socket is defective Let an electrician check the plug Cable is defective Replace by an electrician Electric motor is defective Let an electrician check the motor Environmental protection, disposal Do not dispose of old units in household waste! The packaging, unit and accessories are made of materials that can be recycled and should be disposed of in a suitable manner. GB 5 Translation of original user instructionsKloofmachine

└──────┘GB EC declaration of conformity We hereby declare that this product, in the form in which it is marketed, meets the requirements of the harmonised EU guidelines, EU safety standards, and the product-specic standards. Product Log splitter Serial number G4064065 Manufacturer AL-KO Geräte GmbH Ichenhauser Str. 14 89359 KOETZ DEUTSCHLAND Executive Ofcer Anton Eberle Ichenhauser Str. 14 89359 KOETZ DEUTSCHLAND Model KHS 3700 KHS 5200 EU directives 2006/42/EG (2009-12-29 ...) 2006/95/EG 2004/108/EG 2000/14/EG (13) Harmonised standards

Kötz, 2010-02-08 Antonio De Filippo, Managing Director Warranty If any material or manufacturing defects are found during the statutory customer protection period, we will either repair or replace the equipment, whichever we consider the more appropriate. This statutory period may vary according to the legisla- tion in force in the country where the equipment was purchased. Our warranty is valid only if: The warranty is no longer valid if: The equipment has been used properly The operating instructions have been followed Genuine replacement parts have been used The equipment has been tampered with Technical modications have been made The trimmer was not used for its intended purpose (for exa- mple, used for commercial or communal applications) The following are not covered by warranty: Paint damage due to normal wear Wear parts identied by a border XXX XXX (X) on the spare parts list Combustion motors – these are covered by a separate warranty from the manufacturer concerned To make a claim under warranty, please take this statement of warranty and proof of purchase to the nearest authorised customer service centre. This warranty does not affect the usual statutory rights of the customer relative to the seller.

Kötz, 2010-02-08 Antonio De Filippo, Managing Director