BELLE BULLDOG - Uncategorized ALTRAD - Free user manual and instructions

USER MANUAL BELLE BULLDOG ALTRAD

ä,1$ $÷,5/,÷, +0271267 Podepsal: Semnat de: Aláírás: Potpisao: øP]DOD\DQ Podpísal: *HQHUiOQtĜHGLWHO – jménem BELLE GROUP (SHEEN) UKDirector General - in numele BELLE GROUP (SHEEN), UKhJ\YH]HWĘLJD]JDWy - A BELLE GROUP (SHEEN) UK nevébenIzvršni Direktor – U ime BELLE GROUP (SHEEN) UKYönetici%(//(*52836+((18.DGÕQD*HQHUiOQ\ULDGLWHĐ – menom BELLE GROUP (SHEEN) UK6 How To Use This Manual This manual has been written to help you operate and service the Hydraulic Power Pack safely. This manual is intended for dealers and operators of the Hydraulic Power Pack. Foreword The ‘Machine Description’ section helps you to familiarise yourself with the machine’s layout and controls. The ‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the general public. The ‘Operating Instructions’ section helps you with the setting up and use of the machine. The ‘Trouble Shooting Guide’ helps you if you have a problem with your machine. The ‘Environment’ section gives instructions on how to handle the recycling of discarded apparatus in an environmentally friendly way. The ‘Service & Maintenance’ section is to help you with the general maintenance and servicing of your machine. The ‘Warranty’ section details the nature of the warranty cover and claims procedure. The ‘Declaration Of Conformity’ section shows the standards that the machine has been built to. Directives with regard to the notations. Text in this manual to which special attention must be paid are shown in the following way: The life of the operator can be at risk. WARNING The product can be at risk. The machine or yourself can be damaged or injured if procedures are not carried out in the correct way. CAUTION WARNING Contents KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (Be sure that you know how to switch the machine off before you switch on, in case you get into dif¿ culty.) ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT THE Altrad Belle+44 (0)1298 84606

Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual. WARNING Altrad Bellereserves the right to change machine speci¿ cation without prior notice or obligation.7 Machine Description

The Altrad Belle Bulldog Power Pack is suitable to power the following Altrad Belle hydraulic tools. a) BHB12 12 Kg. Hand held Pick. b) BHB19 19 Kg. Hand held breaker. c) BHB23 23 Kg Hand held breaker. d) BHB25 25 Kg. Hand held breaker. e) BHB25X 25 Kg. Hand Held Breaker f) 2322-S Sub Water Pump. The Bulldog Power Pack can safely be connected to any tool which carries the EHTMA Category ‘C’ ( Green Triangle ). If in doubt regarding the correct and safe connection of a tool please consult Altrad Belle, or your local Agent for advice. The Altrad Belle Midi Power Pack is suitable to power the following Altrad Belle hydraulic tools. a) BHB12 12 Kg. Hand held Pick. b) BHB19 19 Kg. Hand held breaker. c) BHB23 23 Kg Hand held breaker. d) BHB25 25 Kg. Hand held breaker. e) BHB25X 25 Kg. Hand Held Breaker f) 2322-S Sub Water Pump. The Midi Power Pack can safely be connected to any tool which carries the EHTMA Category ‘C’ ( Green Triangle ). If in doubt regarding the correct and safe connection of a tool please consult Altrad Belle, or your local Agent for advice. The Altrad Belle Major Power Pack MAJOR 20/140X & MAJOR 20/160X is suitable to power the following Altrad Belle hydraulic tools EHTMA Cat. ‘C’. a) BHB12 12 Kg. Hand held Pick. b) BHB19 19 Kg. Hand held breaker. c) BHB23 23 Kg Hand held breaker. d) BHB25 25 Kg. Hand held breaker. e) BHB25X 25 Kg. Hand Held Breaker f) 2322-S Submersible Water Pump. The Altrad Belle Major Power Pack MAJOR 30/140 is suitable to power the following Altrad Belle hydraulic tools EHTMA Cat. ‘D’. a) BHB27 27 Kg. Hand held Pick. b) BHB 27X 30Kg. Hand held breaker. c) 188 Disc Cutter The Major Power Pack can safely be connected to any other tool which carries the relevant EHTMA Category ‘D’ ( Brown Triangle ). If in doubt regarding the correct and safe connection of a tool please consult Altrad Belle or your local Agent for advice.

Indiates the make and model of the machine.

2. Start / Stop Procedure Decal

Gives instructions on how to Start and Stop the Bulldog Power Pack.

Indicates that the machine is CE certi¿ ed.

Indicates the EHTMA Rating, which identi¿ es the hydraulic À ow rate and working pressure of the machine

Indicates the position of the hydraulic oil guage.

10. Engine On / Off Switch Decal

Indicates the position of the Engine On / Off Switch

11. Tool Tray Safety Decal

Gives safety instructions for using the tool tray correctly.

Indiates the make and model of the machine.

2. Start / Stop Procedure Decal

Gives instructions on how to Start and Stop the Bulldog Power Pack.

Indicates that the machine is CE certi¿ ed.

Indicates the EHTMA Rating, which identi¿ es the hydraulic À ow rate and working pressure of the machine

Indicates the position of the hydraulic oil guage.

Gives safety instructions for using the tool tray correctly.

11. Lifting Eye Decal

Gives safety instructions for using the tool tray correctly.

The following precautions should be taken before operating Altrad Belle Hydraulic Power Units and Road Breaking Tools. a) Read this Operators Guide and the operating handbook for the tool to be connected and run. Observe the manufacturers recommendations. b) Never operate the power units and tools without the correct Personal Protection Equipment. Altrad Belle recommend the use of protective goggles and/or face shield, ear defenders, protective footwear, gloves, and hand hat. c) Ensure that the ‘STEEL’ is securely locked into the breaker. d) Only operate the Power unit in a well Ventilated area ensuring adequate À ow of air for the cooling fan and the removal of the exhaust gases. e) Ensure that a safe operating work position (Workstation) is selected. Altrad Belle recommend that tools are operated at the extremity of the transmission hoses connecting the tool to the power unit. f) Ensure that the hydraulic tool is compatible with the hydraulic power supply to be used. It is DANGEROUS to use a hydraulic tool with an incompatible À ow rate and pressure. NOTE:- Hydraulic power units and tools supplied by EHTMA member companies carry range identi¿ cation labels and it is essential to check that the tools and power unit have the same identi¿ cation label. g) Check the power unit, hoses and tools frequently for damage and/or leaks. h) Do not adjust the power pack settings, ie:- the engine speed/À ow rate, Relief Valve pressure setting etc. Operating with À ows and pressures outside the speci¿ cations can be dangerous. j) All loose items (Hoses, Hydraulic Breaker, Steel) should be removed before lifting as they are not secured and may cause a falling object hazard when lifting. k) Use only Altrad Belle replacement parts. It can Prove dangerous to ¿ t obscure parts. Vibration Some vibration from the machines operation is transmitted through the handle to the operator’s hands. The Altrad BelleHydraulic Tool range has been speci¿ cally designed to reduce hand/arm vibration levels. Refer to speci¿ cations & technical data for vibration levels and usage times (recommended maximum daily exposure time). DO NOT exceed the maximum usage times. PPE (Personal Protective Equipment) Personal injury or property damage may be caused by knocks, crushing, slipping, tripping, falling, or by À ying chips due mainly to the improper or careless handling of the machine, or working in a con¿ ned area. Suitable PPE must be worn when using this equipment i.e. Safety Goggles, Gloves, Ear Defenders, Dust Mask and Steel Toe capped footwear. Wear clothing suitable for the work you are doing. Tie back long hair and remove any jewellery which may catch in the equipment’s moving parts. Dust Many of the tools which can be used with this Power Pack can produce dust, which may be hazardous to your health. Always wear a mask that is suited to the type of dust being produced.

2) Ensure that the engine exhaust is not obstructed and that there is adequate ventilation to disperse the exhaust gases. 3) Ensure that the transmission hoses are positioned to avoid damage by vehicles etc., and that they will not be understrain when the accessory tool is in use.

4) Check engine fuel and oil level, and top up as necessary. Refer to the engine manuals for details of grade.

5) Check hydraulic oil level and top up as necessary.

NOTE:- When topping up the hydraulic tank it is advisable to use a strainer. Do not over¿ ll. Pre-start Checks

1) Ensure that the Power Unit is standing on stable ground or where necessary that it is suitable chocked for stability.

Never attempt to add fuel or oil when the engine is running. Use only the correct grade, and do not over¿ ll. WARNING Do not operate the machine at an angle of greater than 20 degrees, otherwise the engine lubricating system may fail, causing extensive damage to the engine. CAUTION Ensure that the hose couplings to the accessory tool are thoroughly cleaned before ceonnecting. Failure to do so may cause damage to the seals. CAUTION12 Operating Instructions

Take the Power Pack to where it is required. When using the wheels and transport handle ALWAYS ensure the handle latch is engaged before transporting the Power Pack (see image) Where it is necessary to use lifting equipment to position the Power Pack, make sure the lifting equipment has a WLL (Working Load Limit) suitable for the Power Pack’s weight (see Technical Data section or machine serial plate). Attach suitable chains or slings ONLY to the lifting point on the top of the Power Pack. Starting the Engine NOTE:- Refer to the engine manual for details. Always ensure the Bypass lever is in the Bypass position. Petrol Engines

1) Open the fuel tap.

2) Close the choke on the carburetter.

3) Set the engine ignition switch to ‘ON’.

4) Start the Engine by pulling on the recoil starter rope.

5) As the engine warms up, gradually return the choke to ‘OPEN’.

NOTE:- Midi and Major petrol Power Packs are ¿ tted with a Power On Demand device and the engine will run at idle speed until pressure is generated in the hydraulic system. Diesel Engines

1) Open the fuel tap.

2) Set the engine speed control to the ‘START’ position.

3) Set the decompressor lever to the ‘START’ position.

4) Start the engine by pulling the recoil starter rope.

Operating Checks Before commencing operation with the accessory tool connected, the following checks should be carried out.

1) Bypass lever is in the “FLOW’ position.

2) Check that there is no excessive engine vibrations.

3) Ensure that there are no hydraulic leaks from hoses or couplings.

4) Check that the ¿ lter condition indicator is not within the clogging sector. When this sector is indicated, the return line ¿ lter should be replaced. Depending on the ambient temperature, optimum performance is usually achieved after 5-10 minutes operation, this is the time required for the hydraulic oil to reach its correct operating temperature. Stopping the Engine NOTE:- Refer to the engine manual for details. Petrol Engines.

1) Set the bypass lever to the ‘BYPASS’ position.

2) Set the ignition switch to ‘OFF’.

1) Set the bypass lever to the ‘BYPASS’ position.

2) Set the engine speed control to the ‘STOP’ position.

Problem Cause Remedy Engine stops or will not start. Fuel tap switched off. Switch on fuel tap. Fuel shortage. Refuel. Fuel line blocked. Clean ¿ lters/pipes. Air vents in ¿ lter cap blocked. Clean. Air cleaner blocked. Clean or renew element. Refer to engine manual. Engine malfunctions. Refer to engine manual. Low engine oil (Petrol only). Top up to correct level. Refer to engine manual for correct grade. Insuf¿ cient oil in hydraulic tank (Petrol only). Top up to correct level (Refer to Technical Data Section) Engine Ignition switch or connecting wires damaged (Petrol units only). Check for earth leak, and renew worn or damaged parts. Hydraulic tank À oat switch wires damaged (Petrol units only). Renew worn or damaged parts. Hydraulic pump seized. Renew pump. Hydraulic Oil Pressure low. Bypass lever is in the ‘BYPASS’ position. Set to ‘FLOW’. Relief valve set low or worn. Check relief valve setting and adjust. Pump worn or damaged. Check system oil À ow. Renew pump as necessary. Engine power low. Refer to engine manual. Accessory Tool running hot or loose. Radiator ¿ ns blocked. Clean using air blast. Oil cooler fan damaged. Tighten or renew as necessary Hydraulic pump worn or damaged. Renew pump. Relief valve set low or worn. Check setting and renew as necessary. Hydraulic oil contaminated. Drain oil tank and transmission hoses and replenish with clean oil. Replace ¿ lters. Engine speed remains at idle when tools are operated (if ¿ tted) P.O.D. Cylinder seized in retracted position. Check the cylinder and replace as necessary Throttle lever incorrectly set at low speed. Reset engine speed and lock throttle lever. Engine speed remains at full when off load / Bypass. P.O.D. Cylinder seized in extended position. Check cylinder and replace as necessary.14 Service & Maintenance

The following schedule details the attentions considered necessary to ensure satisfactory operation of the power unit. NOTE:- The attentions and periods summarised in the schedule are the initial recommendations and should be revised to suit the Power Unit working conditions. System Pressure and Flow Checks 1. Connect a suitable hydraulic test unit to the powerpack. The unit should comprise a high pressure À owmeter 0-50l/min, a gauge 0- 200 bar (0-3000psi), a temperature gauge, and a load valve. Suggested unit available from UCC (UC4120). 2. Connect the test unit to the power pack with the load valve and the By-Pass lever in the by-pass position and start the power pack. Allow the engine to warm up, set the by-pass lever to the À ow position. Close the load valve completely and check that the relief valve setting is correct. The hydraulic oil will tend to get quite hot during this operation and therefore the checking should be carried out as quickly as possible and the load valve opened before excessive temperatures are reached. 3. Carefully close the load valve to raise the pressure to 100 Bar. Check that the À ow rate is between 18 and 20 l/min (28 and 30 l/min for Major 30-140). Adjust the engine speed to give the correct À ow. DO NOT EXCEED 3600 RPM (2900 RPM for Major 30-140)”on load” . If correct À ow cannot be obtained within max engine speed then the pump must be replaced Item Attention First 50 Hours

Hours Complete Unit. Keep all areas clean and free from dust, debris etc.

Check security of all fasteners especially on engine mountings.

Wheels and Feet. Examine for damage.

Transmission Hoses. Examine for leaks or damage.

Check for the correct positioning of the protective sleeves.

Engine. Check oil level.

Examine exhaust silencer for damage of deterioration.

Check for excess vibration when running.

Change Oil/Service (Refer to manufacturers instructions). Hydraulic Tank. Check oil level.

Oil Cooler. Externally clean using compressed air.

Hydraulic pipes / connectors. Examine for oil leaks.

EUROPEAN HYDRAULIC TOOL MANUFACTURERS ASSOCIATION CODE OF PRACTICE – HYDRAULIC POWER SYSTEMS Before Starting. Refer to manufacturer’s operating instructions. Compatibility. Hydraulic Power Systems are designed to operate at a speci¿ c Flow and Pressure. Equipment produced by EHTMA members carries a triangular colour coded range identi¿ cation label. Check that both the tool and power unit have the same identi¿ cation label before operation. It is imperative that power systems and tools having different colour codings are not interconnected as this practice is both inef¿ cient and dangerous. For reference the EHTMA colour code is as follows:- If in doubt consult the equipment manufacturer. Characteristics. Operators not familiar with the use of hydraulic tools should note the following points:-

1) Hydraulic breakers are usually more powerful than the equivalent weight pneumatic tools.

2) The body of the hydraulic breaker and the supply hoses will become quite warm during normal operation.

3) As the breaker has no exhaust it is generally much quieter in operation. This should not be taken as a lack of power.

1) Always wear safety footwear when operating breaking equipment.

2) Eye protection is strongly recommended, particularly on hard surfaces.

3) Ensure that the ‘steel’ is securely locked into the breaker.

4) Check hoses for deep cuts or exposed braiding; replace any damaged hose.

Safe Disposal. Instructions for the protection of the environment. The machine contains valuable materials. Take the discarded apparatus and accessories to the relevant recycling facilities. Component Material Handle Steel Chassis Steel Frame Steel Engine Steel, Aluminium & Plastic Hydraulic Oil Tank Steel Hydraulic Pump Steel & Aluminium Hoses Steel & Rubber Valve Block Aluminium Flexible Mounts Steel & Rubber Various Parts Steel & Aluminium16 Options - Tool Tray

DO NOT lift the Power Pack with the Breaker and/or Breaker Steel still stored in the Tool Tray. CAUTION DO NOT leave the Breaker Steel ¿ tted inside the Breaker whilst stored in the Tool Tray CAUTION Tool Tray Installation - Bulldog

1. Remove left-hand side guard and 4 x M8 bolts, nuts & washers (See Image 1)

2. Replace with new side guard and 4 x M8 bolts, nuts & washers provided in the kit. Tighten to

3. Screw 2 x anti-vibration mounts using 2 x M10 washers and nuts provided through location

holes in the new side guard, hand tightened (See Image 2)

4. Hook the tool tray À ange underneath the installed side guard and retract both plungers

5. Pivot the tool tray upwards until both plungers are located above the slots in the top of

the installed side guard. Release the plunger handles to lock the assembly in place. (See Image 4)

6. Ensure plungers are fully extended in the side guard slots and all bolts / nuts are correctly

tightened before storing equipment in the tool tray. Tool Tray Removal - Bulldog 1. Ensuring there is no equipment still stored in the tool tray, retract both plungers and tilt backwards and down to un-hook the À ange from the underside of the side guard. Tool Tray Installation - HPP Range

1. Line up the 3 x holes on the side of the tool tray with the 3 x holes on the left-hand side

guard. Secure the tool tray to the frame using the 3 x M8 bolts, nuts & washers provided in the kit. Tighten to 28Nm (See Image 5) Tool Tray Removal - HPP Range

1. Ensuring there is no equipment still stored in the tool tray, remove the 3 x M8 bolts, nuts &

washers. Image 1 Image 2 Image 3 Image 4 Image 517 Warranty

Your new Altrad Belle Hydraulic Power Pack is warranted to the original purchaser for a period of one-year (12 months) from the original date of purchase. Altrad Bellewarranty is against defects in design, materials an workmanship. The following are not covered under the Altrad Belle warranty: 1. Damage caused by abuse, misuse, dropping or other similar damage caused by or as a result of failure to follow assembly, operation or user maintenance instructions.

2. Alterations, additions or repairs carried out by persons other than Altrad Belleor their recognised agents.

3. Transportation or shipment costs to and from Altrad Belle or their recognised agents, for repair or assessment against a warranty claim, on any machine.

4. Materials and/or labour costs to renew, repair or replace components due to fair wear and tear.

The following components are not covered by warranty.

• Engine spark plug Altrad Belle and/or their recognised agents, directors, employees or insurers will not be held liable for consequential or other damages, losses or expenses in connection with or by reason of or the inability to use the machine for any purpose. Warranty Claims All warranty claims should ¿ rstly be directed to Altrad Belle, either by telephone, by Fax, by Email, or in writing. For warranty claims: Tel : [phone], Fax : [phone], Email : [e-mail] or Write to: Altrad Belle Warranty Department, Sheen, Nr. Buxton Derbyshire SK17 0EU England Warranty Registration: In the bid for ALTRAD Belle to become greener and more eco friendly, we have now introduced online Warranty registration. To access the registration page of our website, please use the following address:- http://www.bellegroup.com/index.php?p=warranty_registration Alternatively, please scan the adjacent QR Code (Quick Response Code) using your smartphone to access the registration page.18 How To Use This Manual WARNING Contents KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (Be sure that you know how to switch the machine off before you switch on, in case you get into dif¿ culty.) ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT THE Altrad Belle+44 (0)1298 84606 Altrad Belle reserves the right to change machine speci¿ cation without prior notice or obligation. The life of the operator can be at risk. WARNING The product can be at risk. The machine or yourself can be damaged or injured if procedures are not carried out in the correct way. CAUTION Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual. WARNING This manual has been written to help you operate and service the Hydraulic Power Pack safely. This manual is intended for dealers and operators of the Hydraulic Power Pack. Foreword The ‘Machine Description’ section helps you to familiarise yourself with the machine’s layout and controls. The ‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the general public. The ‘Operating Instructions’ section helps you with the setting up and use of the machine. The ‘Trouble Shooting Guide’ helps you if you have a problem with your machine. The ‘Service & Maintenance’ section is to help you with the general maintenance and servicing of your machine. The ‘Warranty’ section details the nature of the warranty cover and claims procedure. The ‘Declaration Of Conformity’ section shows the standards that the machine has been built to. Directives with regard to the notations. Text in this manual to which special attention must be paid are shown in the following way: How to use this manual ........................................................................................................................................................................... 18 Warning ................................................................................................................................................................................................... 18 Machine Description ................................................................................................................................................................................ 19 Applications ............................................................................................................................................................................................. 19 Decals............................................................................................................................................................................................... 20 - 21 Technical Data ......................................................................................................................................................................................... 22 General Safety ........................................................................................................................................................................................ 23 Health and Safety .................................................................................................................................................................................... 23 Pre-Start Safety Checks .......................................................................................................................................................................... 23 Operating Instructions ............................................................................................................................................................................. 24 Trouble Shooting Guide .......................................................................................................................................................................... 25 Service & Maintenance ........................................................................................................................................................................... 26 EHTMA - Code Of Practice ..................................................................................................................................................................... 27 Envrironment ........................................................................................................................................................................................... 27 Options - Tool Tray .................................................................................................................................................................................. 28 Warranty .................................................................................................................................................................................................. 29 Declaration of Conformity .......................................................................................................................................................................... 219 Machine Description Applications The Altrad Belle Bulldog Power Pack is suitable to power the following Altrad Belle hydraulic tools. a) BHB12 26.5lb. Hand held Pick. b) BHB19USA 41.8lb. Hand held breaker. c) BHB23USA 50.7lb Hand held breaker. d) BHB25 55.1lb. Hand held breaker. e) BHB25X 55.1lb. Hand Held Breaker f) 2322-S Submersible Water Pump. The Bulldog Power Pack can safely be connected to any tool which carries the EHTMA Category ‘C’ ( Green Triangle ). If in doubt regarding the correct and safe connection of a tool please consult Altrad Belle, or your local Agent for advice. The Altrad Belle Midi Power Pack is suitable to power the following Altrad Belle hydraulic tools. a) BHB12 26.5lb. Hand held Pick. b) BHB19USA 41.8lb. Hand held breaker. c) BHB23USA 50.7lb Hand held breaker. d) BHB25 55.1lb. Hand held breaker. e) BHB25X 55.1lb. Hand Held Breaker f) 2322-S Submersible Water Pump. The Midi Power Pack can safely be connected to any tool which carries the EHTMA Category ‘C’ ( Green Triangle ). If in doubt regarding the correct and safe connection of a tool please consult Altrad Belle, or your local Agent for advice. The Altrad Belle Major Power Pack MAJOR/20-140X & MAJOR/20-160X is suitable to power the following Altrad Belle hydraulic tools EHTMA Cat. ‘C’. a) BHB12 26.5lb. Hand held Pick. b) BHB19USA 39.7lb. Hand held breaker. c) BHB23USA 50.7lb Hand held breaker. d) BHB25 55.1lb. Hand held breaker. e) BHB25X 55.1lb. Hand Held Breaker f) 2322-S Submersible Water Pump. The Altrad Belle Major Power Pack MAJOR/30-140 is suitable to power the following Altrad Belle hydraulic tools EHTMA Cat. ‘D’. a) BHB30USA 59.5lb. Hand held Pick. b) BHB27X 59.5lb. Hand held Pick. c) 188 Disc Cutter The Major Power Pack can safely be connected to any other tool which carries the relevant EHTMA Category ‘D’ ( Brown Triangle ). If in doubt regarding the correct and safe connection of a tool please consult Altrad Belle or your local Agent for advice.

Indiates the make and model of the machine.

2. Start / Stop Procedure Decal

Gives instructions on how to Start and Stop the Bulldog Power Pack.

Indicates that the machine is CE certi¿ ed.

Indicates the EHTMA Rating, which identi¿ es the hydraulic À ow rate and working pressure of the machine

Indicates the position of the hydraulic oil guage.

10. Engine On / Off Switch Decal

Indicates the position of the Engine On / Off Switch

11. Tool Tray Safety Decal

Gives safety instructions for using the tool tray correctly.

Indiates the make and model of the machine.

2. Start / Stop Procedure Decal

Gives instructions on how to Start and Stop the Bulldog Power Pack.

Indicates that the machine is CE certi¿ ed.

Indicates the EHTMA Rating, which identi¿ es the hydraulic À ow rate and working pressure of the machine

Indicates the position of the hydraulic oil guage.

Gives safety instructions for using the tool tray correctly.

11. Lifting Eye Decal

Gives safety instructions for using the tool tray correctly.

= Not CE Approved Model 20-140X 20-160X 30-140 Type Major Major Major Engine Honda GX390 Honda GX390 Honda GX390 Engine Power (Hp) 13 13 13 Hydraulic Flowrate (Gals/Min) 5.3 5.3 7.9 Working Pressure (Bar) 140 160 140 Length (in) (With Handle Folded) 29.1 29.1 29.1 Width (in) 21.9 21.9 21.9 Height (in) 24.4 24.4 24.4 Hydraulic Connections 3/8” / 1/2” 3/8” / 1/2” 3/8” / 1/2” Flat faced, quick release, Non-drip couplings Hydraulic Oil Type - Below 30º = ISO VG T32. - Above 30º = ISO VG T46 Dry Weight (lbs) 158.7 158.7 158.7 Weight Including Oils (lbs) 172.0 172.0 172.0 Oil Tank Capacity (Gals) 1.64 1.64 1.72 Fuel Type Unleaded Unleaded Unleaded Fuel Tank Capacity (Gals) 1.72 1.72 1.72 Noise Level (dB(A)) 101 101 101 Model Bulldog 20-110D* 20-140 Type Compact Midi Midi Engine Honda GX270 Lombardini 15LD 350 Honda GX270 Engine Power (Hp) 97.59 Hydraulic Flowrate (Gals/Min) 20 5.3 5.3 Working Pressure (Bar) 140 110 140 Length (in) (With Handle Folded) 705 29.1 29.1 Width (in) 515 21.9 21.9 Height (in) 620 24.4 24.4 Hydraulic Connections 3/8” / 1/2” 3/8” / 1/2” 3/8” / 1/2” Flat faced, quick release, Non-drip couplings Hydraulic Oil Type - Below 30º = ISO VG T32. - Above 30º = ISO VG T46 Dry Weight (lbs) 66 147.7 132.3 Weight Including Oils (lbs) 160.9 145.5 Oil Tank Capacity (Gals) 5.6 1.68 1.68 Fuel Type Unleaded Diesel Unleaded Fuel Tank Capacity (Gals) 6 1.14 1.59 Noise Level (dB(A)) 104 104 10123 Health and Safety General Safety Pre-start Checks The following precautions should be taken before operating Altrad Belle Hydraulic Power Units and Road Breaking Tools. a) Read this Operators Guide and the operating handbook for the tool to be connected and run. Observe the manufacturers recommendations. b) Never operate the power units and tools without the correct Personal Protection Equipment. Altrad Belle recommend the use of protective goggles and/or face shield, ear defenders, protective footwear, gloves, and hand hat. c) Ensure that the ‘STEEL’ is securely locked into the breaker. d) Only operate the Power unit in a well Ventilated area ensuring adequate À ow of air for the cooling fan and the removal of the exhaust gases. e) Ensure that a safe operating work position (Workstation) is selected. Altrad Belle recommend that tools are operated at the extremity of the transmission hoses connecting the tool to the power unit. f) Ensure that the hydraulic tool is compatible with the hydraulic power supply to be used. It is DANGEROUS to use a hydraulic tool with an incompatible À ow rate and pressure. NOTE:- Hydraulic power units and tools supplied by EHTMA member companies carry range identi¿ cation labels and it is essential to check that the tools and power unit have the same identi¿ cation label. g) Check the power unit, hoses and tools frequently for damage and/or leaks. h) Do not adjust the power pack settings, ie:- the engine speed/À ow rate, Relief Valve pressure setting etc. Operating with À ows and pressures outside the speci¿ cations can be dangerous. j) All loose items (Hoses, Hydraulic Breaker, Steel) should be removed before lifting as they are not secured and may cause a falling object hazard when lifting. k) Use only Altrad Belle replacement parts. It can Prove dangerous to ¿ t obscure parts. Vibration Some vibration from the machines operation is transmitted through the handle to the operator’s hands. The Altrad BelleHydraulic Tool range has been speci¿ cally designed to reduce hand/arm vibration levels. Refer to speci¿ cations & technical data for vibration levels and usage times (recommended maximum daily exposure time). DO NOT exceed the maximum usage times. PPE (Personal Protective Equipment) Personal injury or property damage may be caused by knocks, crushing, slipping, tripping, falling, or by À ying chips due mainly to the improper or careless handling of the machine, or working in a con¿ ned area. Suitable PPE must be worn when using this equipment i.e. Safety Goggles, Gloves, Ear Defenders, Dust Mask and Steel Toe capped footwear. Wear clothing suitable for the work you are doing. Tie back long hair and remove any jewellery which may catch in the equipment’s moving parts. Dust Many of the tools which can be used with this Power Pack can produce dust, which may be hazardous to your health. Always wear a mask that is suited to the type of dust being produced. 2) Ensure that the engine exhaust is not obstructed and that there is adequate ventilation to disperse the exhaust gases. 3) Ensure that the transmission hoses are positioned to avoid damage by vehicles etc., and that they will not be understrain when the accessory tool is in use.

4) Check engine fuel and oil level, and top up as necessary. Refer to the engine manuals for details of grade.

5) Check hydraulic oil level and top up as necessary.

NOTE:- When topping up the hydraulic tank it is advisable to use a strainer. Do not over¿ ll.

1) Ensure that the Power Unit is standing on stable ground or where necessary that it is suitable chocked for stability.

Never attempt to add fuel or oil when the engine is running. Use only the correct grade, and do not over¿ ll. WARNING Do not operate the machine at an angle of greater than 20 degrees, otherwise the engine lubricating system may fail, causing extensive damage to the engine. CAUTION Ensure that the hose couplings to the accessory tool are thoroughly cleaned before ceonnecting. Failure to do so may cause damage to the seals. CAUTION24 Operating Instructions Take the Power Pack to where it is required. When using the wheels and transport handle ALWAYS ensure the handle latch is engaged before transporting the Power Pack (see image) Where it is necessary to use lifting equipment to position the Power Pack, make sure the lifting equipment has a WLL (Working Load Limit) suitable for the Power Pack’s weight (see Technical Data section or machine serial plate). Attach suitable chains or slings ONLY to the lifting point on the top of the Power Pack. Starting the Engine NOTE:- Refer to the engine manual for details. Always ensure the Bypass lever is in the Bypass position. Petrol Engines

1) Open the fuel tap.

2) Close the choke on the carburetter.

3) Set the engine ignition switch to ‘ON’.

4) Start the Engine by pulling on the recoil starter rope.

5) As the engine warms up, gradually return the choke to ‘OPEN’.

NOTE:- Midi and Major petrol Power Packs are ¿ tted with a Power On Demand device and the engine will run at idle speed until pressure is generated in the hydraulic system. Diesel Engines

1) Open the fuel tap.

2) Set the engine speed control to the ‘START’ position.

3) Set the decompressor lever to the ‘START’ position.

4) Start the engine by pulling the recoil starter rope.

Operating Checks Before commencing operation with the accessory tool connected, the following checks should be carried out.

1) Bypass lever is in the “FLOW’ position.

2) Check that there is no excessive engine vibrations.

3) Ensure that there are no hydraulic leaks from hoses or couplings.

4) Check that the ¿ lter condition indicator is not within the clogging sector. When this sector is indicated, the return line ¿ lter should be replaced. Depending on the ambient temperature, optimum performance is usually achieved after 5-10 minutes operation, this is the time required for the hydraulic oil to reach its correct operating temperature. Stopping the Engine NOTE:- Refer to the engine manual for details. Petrol Engines.

1) Set the bypass lever to the ‘BYPASS’ position.

2) Set the ignition switch to ‘OFF’.

1) Set the bypass lever to the ‘BYPASS’ position.

2) Set the engine speed control to the ‘STOP’ position.

3) Switch off the fuel tap.25

Troubleshooting Guide Problem Cause Remedy Engine stops or will not start. Fuel tap switched off. Switch on fuel tap. Fuel shortage. Refuel. Fuel line blocked. Clean ¿ lters/pipes. Air vents in ¿ lter cap blocked. Clean. Air cleaner blocked. Clean or renew element. Refer to engine manual. Engine malfunctions. Refer to engine manual. Low engine oil (Gasoline only). Top up to correct level. Refer to engine manual for correct grade. Insuf¿ cient oil in hydraulic tank (Gasoline only). Top up to correct level (Refer to Technical Data Section) Engine Ignition switch or connecting wires damaged (Gasoline units only). Check for earth leak, and renew worn or damaged parts. Hydraulic tank À oat switch wires damaged (Gasoline units only). Renew worn or damaged parts. Hydraulic pump seized. Renew pump. Hydraulic Oil Pressure low. Bypass lever is in the ‘BYPASS’ position. Set to ‘FLOW’. Relief valve set low or worn. Check relief valve setting and adjust. Pump worn or damaged. Check system oil À ow. Renew pump as necessary. Engine power low. Refer to engine manual. Accessory Tool running hot or loose. Radiator ¿ ns blocked. Clean using air blast. Oil cooler fan damaged. Tighten or renew as necessary Hydraulic pump worn or damaged. Renew pump. Relief valve set low or worn. Check setting and renew as necessary. Hydraulic oil contaminated. Drain oil tank and transmission hoses and replenish with clean oil. Replace ¿ lters. Engine speed remains at idle when tools are operated (if ¿ tted) P.O.D. Cylinder seized in retracted position. Check the cylinder and replace as necessary Throttle lever incorrectly set at low speed. Reset engine speed and lock throttle lever. Engine speed remains at full when off load / Bypass. P.O.D. Cylinder seized in extended position. Check cylinder and replace as necessary. P.O.D. Cable adjustment incorrect. Re-adjust as necessary.26 Service & Maintenance The following schedule details the attentions considered necessary to ensure satisfactory operation of the power unit. NOTE:- The attentions and periods summarised in the schedule are the initial recommendations and should be revised to suit the Power Unit working conditions. System Pressure and Flow Checks 1. Connect a suitable hydraulic test unit to the powerpack. The unit should comprise a high pressure À owmeter 0-50l/min, a gauge 0- 200 bar (0-3000psi), a temperature gauge, and a load valve. Suggested unit available from UCC (UC4120). 2. Connect the test unit to the power pack with the load valve and the By-Pass lever in the by-pass position and start the power pack. Allow the engine to warm up, set the by-pass lever to the À ow position. Close the load valve completely and check that the relief valve setting is correct. The hydraulic oil will tend to get quite hot during this operation and therefore the checking should be carried out as quickly as possible and the load valve opened before excessive temperatures are reached. 3. Carefully close the load valve to raise the pressure to 100 Bar. Check that the À ow rate is between 18 and 20 l/min (28 and 30 l/min for Major 30-140). Adjust the engine speed to give the correct À ow. DO NOT EXCEED 3600 RPM (2900 RPM for Major 30-140)”on load” . If correct À ow cannot be obtained within max engine speed then the pump must be replaced Item Attention First 50 Hours

Hours Complete Unit. Keep all areas clean and free from dust, debris etc.

Check security of all fasteners especially on engine mountings.

Wheels and Feet. Examine for damage.

Transmission Hoses. Examine for leaks or damage.

Check for the correct positioning of the protective sleeves.

Engine. Check oil level.

Examine exhaust silencer for damage of deterioration.

Check for excess vibration when running.

Change Oil/Service (Refer to manufacturers instructions). Hydraulic Tank. Check oil level.

Oil Cooler. Externally clean using compressed air.

Hydraulic pipes / connectors. Examine for oil leaks.

EHTMA - Code Of Practice EUROPEAN HYDRAULIC TOOL MANUFACTURERS ASSOCIATION CODE OF PRACTICE – HYDRAULIC POWER SYSTEMS Before Starting. Refer to manufacturer’s operating instructions. Compatibility. Hydraulic Power Systems are designed to operate at a speci¿ c Flow and Pressure. Equipment produced by EHTMA members carries a triangular colour coded range identi¿ cation label. Check that both the tool and power unit have the same identi¿ cation label before operation. It is imperative that power systems and tools having different colour codings are not interconnected as this practice is both inef¿ cient and dangerous. For reference the EHTMA colour code is as follows:- If in doubt consult the equipment manufacturer. Characteristics. Operators not familiar with the use of hydraulic tools should note the following points:-

1) Hydraulic breakers are usually more powerful than the equivalent weight pneumatic tools.

2) The body of the hydraulic breaker and the supply hoses will become quite warm during normal operation.

3) As the breaker has no exhaust it is generally much quieter in operation. This should not be taken as a lack of power.

1) Always wear safety footwear when operating breaking equipment.

2) Eye protection is strongly recommended, particularly on hard surfaces.

3) Ensure that the ‘steel’ is securely locked into the breaker.

4) Check hoses for deep cuts or exposed braiding; replace any damaged hose.

Classi¿ cation Colour Code. Flow 1/min Max pressure Bar. A Yellow 5.5 – 6.5 180 B Blue 13.5 – 16.5 172 C Green 18.0 – 22.0 138 D Brown 27.0 – 33.0 138 E Red 36.0 – 44.0 138 F Black 45.0 – 55.0 138 G Orange 54.0 – 66.0 138 Z Grey 9.0 – 11.0 180 Environment Safe Disposal. Instructions for the protection of the environment. The machine contains valuable materials. Take the discarded apparatus and accessories to the relevant recycling facilities. Component Material Handle Steel Chassis Steel Frame Steel Engine Steel, Aluminium & Plastic Hydraulic Oil Tank Steel Hydraulic Pump Steel & Aluminium Hoses Steel & Rubber Valve Block Aluminium Flexible Mounts Steel & Rubber Various Parts Steel & Aluminium28 Options - Tool Tray DO NOT lift the Power Pack with the Breaker and/or Breaker Steel still stored in the Tool Tray. CAUTION DO NOT leave the Breaker Steel ¿ tted inside the Breaker whilst stored in the Tool Tray CAUTION Tool Tray Installation - Bulldog

1. Remove left-hand side guard and 4 x M8 bolts, nuts & washers (See Image 1)

2. Replace with new side guard and 4 x M8 bolts, nuts & washers provided in the kit. Tighten to

3. Screw 2 x anti-vibration mounts using 2 x M10 washers and nuts provided through location

holes in the new side guard, hand tightened (See Image 2)

4. Hook the tool tray À ange underneath the installed side guard and retract both plungers

5. Pivot the tool tray upwards until both plungers are located above the slots in the top of

the installed side guard. Release the plunger handles to lock the assembly in place. (See Image 4)

6. Ensure plungers are fully extended in the side guard slots and all bolts / nuts are correctly

tightened before storing equipment in the tool tray. Tool Tray Removal - Bulldog 1. Ensuring there is no equipment still stored in the tool tray, retract both plungers and tilt backwards and down to un-hook the À ange from the underside of the side guard. Tool Tray Installation - HPP Range

1. Line up the 3 x holes on the side of the tool tray with the 3 x holes on the left-hand side

guard. Secure the tool tray to the frame using the 3 x M8 bolts, nuts & washers provided in the kit. Tighten to 28Nm (See Image 5) Tool Tray Removal - HPP Range

1. Ensuring there is no equipment still stored in the tool tray, remove the 3 x M8 bolts, nuts &

washers. Image 1 Image 2 Image 3 Image 4 Image 529 Warranty

Your new Altrad Belle Hydraulic Power Pack is warranted to the original purchaser for a period of one-year (12 months) from the original date of purchase. Altrad Bellewarranty is against defects in design, materials an workmanship. The following are not covered under the Altrad Belle warranty: 1. Damage caused by abuse, misuse, dropping or other similar damage caused by or as a result of failure to follow assembly, operation or user maintenance instructions.

2. Alterations, additions or repairs carried out by persons other than Altrad Belleor their recognised agents.

3. Transportation or shipment costs to and from Altrad Belle or their recognised agents, for repair or assessment against a warranty claim, on any machine.

4. Materials and/or labour costs to renew, repair or replace components due to fair wear and tear.

The following components are not covered by warranty.

Inspecter les supports.

Indiates the make and model of the machine.

2. Start / Stop Procedure Decal

Gives instructions on how to Start and Stop the Bulldog Power Pack.