DS 150/200 - Sander Herkules - Free user manual and instructions

USER MANUAL DS 150/200 Herkules

Caution - Read the operating instructions to reduce the risk of inquiry Wear ear-muff s. The impact of noise can cause damage to hearing. Wear safety goggles. Sparks generated during working or splinters, chips and dust emitted by the de- vice can cause loss of sight. Wear a breathing mask. Dust which is injurious to health can be generated when working on wood and other materials. Never use the device to work on any materials containing asbestos! Anl_DS_150_200_SPK7.indb 13Anl_DS_150_200_SPK7.indb 13 09.03.12 15:3909.03.12 15:39GBR

Important! When using the equipment, a few safety pre- cautions must be observed to avoid injuries and damage. Please read the complete operating instructions and safety regulations with due care. Keep this manual in a safe place, so that the in- formation is available at all times. If you give the equipment to any other person, hand over these operating instructions and safety regulations as well. We cannot accept any liability for damage or accidents which arise due to a failure to follow these instructions and the safety instructions.

1. Safety regulations

The corresponding safety information can be found in the enclosed booklet. Caution! Read all safety regulations and instructions. Any errors made in following the safety regula- tions and instructions may result in an electric shock, fi re and/or serious injury. Keep all safety regulations and instructions in a safe place for future use.

2. Layout and items supplied

5. Dry grinding wheel

6. Fastening screw for the workpiece support

7. Workpiece support

8. Wet grinding wheel

10. Fastening screws for the spark defl ector

14. Workpiece support locking knob

15. Workpiece support holder

Please check that the article is complete as spe- cifi ed in the scope of delivery. If parts are missing, please contact our service center or the nearest branch of the DIY store where you made your purchase at the latest within 5 work days after purchasing the article and upon presentation of a valid bill of purchase. Also, refer to the warranty table in the warranty provisions at the end of the operating instructions.

Open the packaging and take out the equip- ment with care.

Remove the packaging material and any packaging and/or transportation braces (if available).

Check to see if all items are supplied.

Inspect the equipment and accessories for transport damage.

If possible, please keep the packaging until the end of the guarantee period. Important! The equipment and packaging material are not toys. Do not let children play with plastic bags, foils or small parts. There is a danger of swallowing or suff ocating!

Original operating instructions

The wet and dry grinder is equipped with a dry grinding wheel and a wet grinding wheel. Please note that rough grinding is always performed with the dry grinding wheel. Carry out fi ne grinding jobs with the wet grinding wheel, applying only slight pressure. The wet and dry grinder was developed for the machining and sharpening of knives, scissors, chisels and tools with a blade. The equipment is to be used only for its prescri- bed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or inju- ries of any kind caused as a result of this. Please note that our equipment has not been de- signed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes. Anl_DS_150_200_SPK7.indb 14Anl_DS_150_200_SPK7.indb 14 09.03.12 15:3909.03.12 15:39GBR

Max. circumferential speed of dry grinding wheel: .....................................23.16 m/s Max. circumferential speed of wet grinding wheel: .......................................1.37 m/s Weight: .......................................................9.4 kg Load factor: A load factor of S2 30 min (intermittent periodic duty) means that you may operate the motor continuously at its nominal power level (250 W) for no longer than the time stipulated on the spe- cifi cations label (30 minutes ON period). If you fail to observe this time limit the motor will overheat. During the OFF period the motor will cool again to its starting temperature. Sound and vibration Sound and vibration values were measured in ac- cordance with EN 61029-1 and EN 61029-2-4.

uncertainty .............................................3 dB Wear ear-muff s. The impact of noise can cause damage to hea- ring. Total vibration values were determined in ac- cordance with EN 61029-1 and EN 61029-2-4. Vibration emission value a

Warning! The vibration value changes according to the area of application of the electric equipment and may exceed the specifi ed value in exceptional circumstances. Keep the noise emissions and vibrations to a minimum.

Only use appliances which are in perfect wor- king order.

Service and clean the appliance regularly.

Adapt your working style to suit the appliance.

Do not overload the appliance.

Have the appliance serviced whenever ne- cessary.

Switch the appliance off when it is not in use.

5. Before starting the equipment

Before you connect the equipment to the mains supply make sure that the data on the rating plate are identical to the mains data. Always pull the power plug before making adjustments to the equipment.

The machine must be set up so that it stands firmly, i.e. it must be securely screwed to a work bench or similar.

All covers and safety devices have to be pro- perly fitted before the equipment is switched on.

It must be possible for the grinding wheel to run freely.

5.1 Assembling the spark defl ector

(Fig. 1/3/4/5) Fit the spark defl ector (3) to the safety hood (4) using the screws (10), as shown in Fig. 4. Adjust the spark defl ector (3) using the adjusting screw (11) so that the distance between the dry grinding wheel (5) and the spark defl ector (3) is as small as possible and certainly does not ex- ceed 2 mm. Adjust the spark defl ector (3) periodically to com- pensate for wear on the wheel. Anl_DS_150_200_SPK7.indb 15Anl_DS_150_200_SPK7.indb 15 09.03.12 15:3909.03.12 15:39GBR

5.2 Assembling the workpiece support

(Fig. 2/6) Fit the workpiece support (7) to the workpiece support holder (15) using the workpiece support fastening screw (6), washer (12), lock washer (13) and workpiece support locking knob (14), as shown in Fig. 6.

To switch on the equipment set the On/Off switch (1) to position 1. Move the On/Off switch (1) to position 0 to switch off the equipment. After switching on, wait for the equipment to reach its maximum speed of rotation. Only then should you begin with the grinding.

Place the workpiece onto the workpiece support (7) and slowly guide the workpiece towards the grinding wheel (5) at the desired angle to the point where workpiece and grin- ding wheel make contact.

Move the workpiece slightly back and forth to produce an optimal grinding result. This way the grinding wheel (5) will be evenly worn. Al- low the workpiece to cool down occasionally.

Before beginning with the wet grinding, check that there is enough water in the water container (9) (a third of the wet grinding wheel must be standing in water!). Switch on the grinder with the On/Off switch (1) and stand in front of the wet grinding wheel. Grip the workpiece with both hands and lower it carefully onto the wet grinding wheel. You can also rest the workpiece on the teeth on the water container and lower it onto the grinding wheel.

6.4 Changing the grinding wheel

If the grinding wheel for this equipment becomes damaged or worn, it must be replaced by the manufacturer or its after-sales service or similarly trained personnel in order to avoid danger.

7. Replacing the power cable

If the power cable for this equipment is damaged, it must be replaced by the manufacturer or its after-sales service or similarly trained personnel to avoid danger.

8. Cleaning, maintenance and

ordering of spare parts Always pull out the mains power plug before star- ting any cleaning work.

Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.

We recommend that you clean the device immediately each time you have finished using it.

Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could at- tack the plastic parts of the equipment. Ensu- re that no water can seep into the device. The ingress of water into an electric tool increases the risk of an electric shock.

There are no parts inside the equipment which require additional maintenance.

8.3 Ordering replacement parts:

Please quote the following data when ordering replacement parts:

Article number of the machine

Identification number of the machine

9. Disposal and recycling

The equipment is supplied in packaging to pre- vent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Never place defective equipment in your household refuse. The equipment should be taken to a suitable collection center for proper disposal. If you do not know the whereabouts of such a collection point, you should ask in your local council offi ces.

Store the equipment and accessories out of children’s reach in a dark and dry place at above freezing temperature. The ideal storage tempe- rature is between 5 and 30 °C. Store the electric tool in its original packaging. Anl_DS_150_200_SPK7.indb 17Anl_DS_150_200_SPK7.indb 17 09.03.12 15:3909.03.12 15:39GBR

For EU countries only Never place any electric power tools in your household refuse. To comply with European Directive 2002/96/EC concerning old electric and electronic equipment and its implementation in national laws, old electric power tools have to be separated from other waste and disposed of in an environment-friendly fashion, e.g. by taking to a recycling depot. Recycling alternative to the return request: As an alternative to returning the equipment to the manufacturer, the owner of the electrical equipment must make sure that the equipment is properly disposed of if he no longer wants to keep the equipment. The old equipment can be returned to a suitable collection point that will dispose of the equipment in accordance with the national recycling and waste disposal regulations. This does not apply to any ac- cessories or aids without electrical components supplied with the old equipment. The reprinting or reproduction by any other means, in whole or in part, of documentation and papers accompanying products is permitted only with the express consent of the iSC GmbH. Subject to technical changes Anl_DS_150_200_SPK7.indb 18Anl_DS_150_200_SPK7.indb 18 09.03.12 15:4009.03.12 15:40GBR

Warranty provisions iSC GmbH or the DIY store where you made you purchase guarantees the repair of defects or replace- ment of the equipment in accordance with the overview below. Statutory guarantee claims are unaff ec- ted. Category Example Warranty Defect with regard to material or construction 24 months Wear parts* 6 months Consumables* Grinding/sanding disks Warranty only in case of an im- mediate defect (24 hours after purchase / date on the bill) Missing parts 5 work days

• Not necessarily included in the scope of delivery! For consumables, wear parts and missing parts iSC GmbH guarantees the correction of defects or a new delivery only if the defect is reported within 24 hours (consumables), 5 work days (missing parts) or 6 months (wear parts) after purchase and the purchase date is verifi ed with the bill. In case of defects concerning the material or construction, we kindly request you to submit the equip- ment together with the fully completed warranty card supplied with the equipment. It is important that you enter an exact description of the defect. To do so, answer the following questions:

Did the equipment work at all or was it defective from the beginning?

Did you notice anything (symptom or defect) prior to the failure?

Warranty certifi cate Dear Customer, In the unlikely event that your device develops a fault, we are truly sorry for this, and suggest that you please contact our service department at the address shown on this guarantee card, or contact the ne- arest authorised DIY store. Please note the following terms, under which guarantee claims can be made:

1. These guarantee terms cover additional guarantee rights and do not aff ect your statutory warranty

rights. We do not charge you for this guarantee.

2. Our guarantee only covers problems caused by material or manufacturing defects, and it is restric-

ted to the rectifi cation of these defects or replacement of the device. Please note that our devices have not been designed for use in commercial, trade or industrial applications. Consequently, the guarantee is invalidated if the equipment is used in commercial, trade or industrial applications or for other equivalent activities. The following are also excluded from our guarantee: compensation for transport damage, damage caused by failure to comply with the installation/assembly instructions or damage caused by unprofessional installation, failure to comply with the operating instructions (e.g. connection to the wrong mains voltage or current type), misuse or inappropriate use (such as overloading of the device or use of non-approved tools or accessories), failure to comply with the maintenance and safety regulations, ingress of foreign bodies into the device (e.g. sand, stones or dust), eff ects of force or external infl uences (e.g. damage caused by the device being dropped) and normal wear resulting from proper operation of the device. This applies in particular to rechargeable batteries for which we nevertheless issue a guarantee period of 12 months. The guarantee is rende- red null and void if any attempt is made to tamper with the device.

3. The guarantee is valid for a period of 5 years starting from the purchase date of the device. Guaran-

tee claims should be submitted before the end of the guarantee period within two weeks of the de- fect being noticed. No guarantee claims will be accepted after the end of the guarantee period. The original guarantee period remains applicable to the device even if repairs are carried out or parts are replaced. In such cases, the work performed or parts fi tted will not result in an extension of the gua- rantee period, and no new guarantee will become active for the work performed or parts fi tted. This also applies when an on-site service is used.

4. In order to assert your guarantee claim, please send your defective device postage-free to the

address shown below. Please enclose either the original or a copy of your sales receipt or ano- ther dated proof of purchase. Please keep your sales receipt in a safe place, as it is your proof of purchase. It would help us if you could describe the nature of the problem in as much detail as pos- sible. If the defect is covered by our guarantee then your device will either be repaired immediately and returned to you, or we will send you a new device. Also refer to the restrictions of this warranty concerning wear parts/consumables and missing parts as set forth in the warranty conditions in these operating instructions. Anl_DS_150_200_SPK7.indb 20Anl_DS_150_200_SPK7.indb 20 09.03.12 15:4009.03.12 15:40FRA