Mafell LO 65 Ec - Milling machine

LO 65 Ec - Milling machine Mafell - Free user manual and instructions

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Product Type Portable Router (Plunge Router)
Brand Mafell
Model LO 65 Ec
Power Supply Voltage 230 V ~, 50 Hz
Power Consumption 2600 W
No-Load Speed 10 000 - 22 000 min⁻¹
Plunge Depth 0 - 65 mm
Depth Stop Turret 3 levels
Tool Holder Collet chuck Ø 6-12 mm and Ø 1/2", adapter M12 x 1 (M10)
Extraction Connection Diameter 35 mm
Weight 6.9 kg
Standard Equipment Parallel guide, 30 mm copying ring, 8 mm collet chuck, M12 x 1 adapter, turret stop, 4 m cable, dust extraction hood, service tool, instruction manual, safety booklet
Sound Pressure Level LPA = 71 dB(A), uncertainty 3 dB(A)
Sound Power Level LWA = 82 dB(A), uncertainty 3 dB(A)
Hand-Arm Vibration 3.3 m/s²
Protection Class II (double insulation)
Workable Materials Solid wood, wood-based panels (particleboard, plywood, plastics, MDF)
Main Functions Plunge routing, routing with parallel guide, routing with template (copying ring), electronic speed control, electronic brake
Maintenance Regular cleaning, greasing of lubrication points with special Mafell grease (ref. 049040), replacement of carbon brushes by an authorized service center
Safety Base plate, handles, control device, motor cover, automatic overload shut-off, spindle lock
Spare Parts / Repairability Spare parts available (collets, adapters, rings, etc.), exploded view at www.mafell.com, servicing recommended by an authorized service center
Optional Accessories Guide rails (F80, F110, F160, F210, F310), guide stop, copying rings (20, 27, 40 mm), additional collet chucks, adapter for M10 router bits, guide system kit, clamps

Frequently Asked Questions - LO 65 Ec Mafell

How to change the collet chuck on the Mafell LO 65 Ec?
To change the collet chuck, first loosen the coupling nut on the router bit shaft using a 22 mm open-end wrench. The collet is engaged in the nut; tilt it and pull firmly to detach it. Snap the new collet into the nut by pressing until an audible click, then reassemble onto the shaft after cleaning the cone.
How to adjust the plunge depth?
Loosen the lock, lower the tool until it touches the workpiece, then relock. Set the depth stop to the desired graduation and tighten the locking lever. Use the precision adjustment nut (30) for fine correction: 1 turn = 1 mm depth.
Which rotation speed to choose for which router bit diameter?
The manual provides a table: for a diameter of 10-20 mm, use 18,000-22,000 rpm; for 20-30 mm, 14,000-18,000 rpm; for 30-40 mm, 12,000-16,000 rpm; for 40-50 mm, 10,000-14,000 rpm. Adjust according to the material.
Can I use router bits with M12 x 1 internal thread?
Yes, the machine is supplied with an adapter for router bits with M12 x 1 internal thread (and M10 optionally). Replace the collet chuck with the adapter in the shaft cone and tighten with the coupling nut. The router bits then screw onto the exposed thread.
How to install the dust extraction hood?
Place the dust extraction hood on the base plate and turn it clockwise until it clicks into place. To remove, press the locking lever (4) and turn it counterclockwise.
What to do if the machine does not start?
First check the mains voltage and fuses. If the power supply is correct, the carbon brushes may be worn: have them replaced by an authorized Mafell service center. In case of overload cut-off, switch the machine off and then on again.
What protective equipment should I wear?
Always wear hearing protection (sound level can exceed 85 dB(A)), safety glasses, and a dust mask during routing.
How to install the parallel guide?
Insert the guide rods into the prismatic openings of the base plate. Roughly adjust the distance from the router bit, tighten the wing screws. Use the knurled screw (34) for fine adjustment, then fully tighten the wing screws.
What type of maintenance is required?
The machine requires little maintenance. Clean it regularly, especially the guides and adjustment devices. The bearings are lubricated for life. For long periods of inactivity, spray bare metal parts with anti-corrosion agent. Have the machine serviced by an authorized Mafell service center after intensive use.
Where to find spare parts?
Original Mafell spare parts are available from authorized dealers. The exploded view and spare parts list can be consulted at www.mafell.com. Use only original parts to maintain the warranty.

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Download the instructions for your Milling machine in PDF format for free! Find your manual LO 65 Ec - Mafell and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. LO 65 Ec by Mafell.

USER MANUAL LO 65 Ec Mafell

Please read all safety instructions and directions. Failure to comply with the safety instructions and directions can cause electric shock, fire and/or serious injuries. Please retain all safety instructions and directions for future reference.

AVERTISSEMENT

GB - EC Declaration of Conformity

We herewith confirm that the machine LO 65 Ec complies with the EU directives quoted. The standards listed were used for design and construction. Empowered person for the configuration of the technical documents: Mafell AG

CZ - PROHLASENI O SHODE

Timo prolasujeme, ze stroj LO 65 Ec splnjupe Pokyny uvedenych smemic EU. Pn pianovani a sestaveni byly vyuzity uvedene normy. Za sestaveni technickych podkladu zoypadova: Mafell AG

SLO - ES izjava o skladnosti

S tem Izjavjamo, da stoj LO 65 Ec ustreza navedenim direkivam EU. Pri konstrukcij in izdelavi so uporabljeni našeti standardi Za sestavo tehnicine dokumentaci je pooblašeno podjetje: Mafell AG

1 Signs and symbols 18
2 Product information 18
2.1 Manufacturer's data 18
2.2 Machine identification 18
2.3 Technical data 19
2.4 Emissions 19
2.5 Scope of supply 19
2.6 Safety devices 20
2.7 Use according to intended purpose 20
2.8 Residual risks 20
3 Safety instructions 20
4 Setting/Adjustment 21
4.1 Mains connection 21
4.2 Chip extraction (see Fig. 6) 21
4.3 Clamping of milling cutters (see Fig. 1 and 2) 22
4.4 Collet change (see Fig. 3) 22
4.5 Assembly and disassembly of the adapter for router bit with female thread (see Fig. 1 and 3) 22
5 Operation 22
5.1 Initial operation 22
5.2 Speed adjustment (see Fig. 1) 23
5.3 Milling depth adjustment (see Fig. 1) 23
5.4 Work instructions 23
6 Service and maintenance 24
6.1 Storage 24
7 Troubleshooting 25
8 Optional accessories 26
9 Exploded drawing and spare parts list 27

1 Signs and symbols

Mafell LO 65 Ec - Signs and symbols - 1

This symbol is found in all places where you will find information for your safety.

Non-compliance with these instructions may result in very serious injuries.

Mafell LO 65 Ec - Signs and symbols - 2

This symbol indicates a potentially hazardous situation.

If this situation is not avoided, the product or objects in its vicinity may get damaged.

Mafell LO 65 Ec - Signs and symbols - 3

This symbol indicates tips for the user and other useful information.

2 Product information

for machines with product no. 91C701, 91C720, 91C721, 91C750, 91C751

2.1 Manufacturer's data

MAFELL AG, Beffendorfer Straße 4, D-78727 Oberndorf / Neckar, Phone +49 (0)7423/812-0, Fax +49 (0)7423/812-218, e-mail: mafell@mafell.de

2.2 Machine identification

All details required for machine identification are available on the attached rating plate.

Mafell LO 65 Ec - Machine identification - 1

Protection class II

Mafell LO 65 Ec - Machine identification - 2

CE symbol to document compliance with the basic safety and health requirements according to Appendix I of the Machinery Directive.

Mafell LO 65 Ec - Machine identification - 3

For EU countries only

Do not dispose of electric tools together with household waste material!

In accordance with the European directive 2002/96/EC on waste electrical and electronic equipment and transposition into national law, obsolete electrical tools must be collected separately and recycled in an environmentally-compatible manner.

Mafell LO 65 Ec - Machine identification - 4

To reduce the risk of injury, please read the operating instructions.

2.3 Technical data

Universal motor230 V~, 50 Hz
Input power continuous operation2600 W
Milling depth adjustment with fine adjustment0 - 65 mm (0- 17/16 in.)
Revolving depth control turret3-stage
Tool fastening:
with colletsØ 6 – 12 mm and Ø 1/2"
or with adapter for router bitM 12 x 1 (M 10)
Idling speed10000 - 22000 rpm
Connection diameter at extraction hood35 mm (1 3/8 in.)
Weight without mains cable6,9 kg (15.2 lbs)

2.4 Emissions

The declared noise emission values have been measured in accordance with DIN EN 62841-1 and may be used for comparing the tool with another and also in a preliminary assessment of exposure.

Mafell LO 65 Ec - Emissions - 1

Danger

The noise emissions during actual use of the power tool can differ from the declared values depending on the ways in which the tool is used especially what kind of workpiece is processed.

Always wear hearing protection, even when the power tool ist running idle in addition to the trigger time!

2.4.1 Noise emission specifications

Noise emission values determined according to EN 62841-1 and EN 62841-2-17:

Sound pressure levelLPA=71 dB (A)
UncertaintyKPA=3 dB (A)
Sound power levelLPA=82 dB (A)
UncertaintyKPA=3 dB (A)

The noise measurement was recorded using the tool included in the standard equipment.

2.4.2 Vibration specifications

The typical hand-arm vibration is 3.3m / s^2

2.5 Scope of supply

Router LO 65 Ec MaxiMaxLO 65 Ec MidiMAX
Art.-No. 91C701, 91C720, 91C721(specially suited for template milling)
1 parallel stopArt.-No. 91C750, 91C751
1 template guide Ø 30 mm1 template guide Ø 30 mm
1 collet Ø 8 mm (Ø 1/2" - GB)1 adapter for router bit M 12 x 1

1 adapter for router bit M 12 x 1
1 revolving depth control turret
1 connection cord 4 m
1 extraction hood
1 operating tool
1 operating manual
1 folder "Safety instructions"

2.6 Safety devices

Mafell LO 65 Ec - Safety devices - 1

Danger

These devices are required for the machine's safe operation and may not be removed or rendered inoperative.

Before operating the machine, check the safety devices for function and possible damage. Do not use the machine with missing or ineffective safety devices.

The machine is equipped with the following safety devices:

  • Base plate
  • Handles
  • Switch device
  • Motor cover

2.7 Use according to intended purpose

The MAFELL router LO 65 Ec is exclusively intended for milling of solid wood and panel materials such as chip board, coreboard, synthetic board and MDF-board using HSS or TCT milling cutters.

Any other use than described above is not permissible. The manufacturer cannot be held liable for any damage arising from such other use.

So as to use the machine as intended, comply with the operating, maintenance and repair instructions specified by Mafell.

1 extraction hood
1 connection cord 4m
1 operating tool
1 operating manual
1 folder "Safety instructions"

2.8 Residual risks

Mafell LO 65 Ec - Residual risks - 1

Danger

Even if used in accordance with its intended purpose and despite conforming with the safety instructions, residual risks caused by the intended use that can lead to health consequences will always remain.

  • Touching the running milling cutter or the cap nut.
  • Breakage of the milling cutter and risk of the milling cutter or pieces of the milling cutter being hurled away.
  • Backlash of the machine or the workpiece.
  • Hearing can be impaired when working for long periods without ear protectors.
  • Emission of harmful wood dusts during longer operation without extraction.

3 Safety instructions

Mafell LO 65 Ec - Safety instructions - 1

Danger

Always observe the following safety instructions and the safety regulations applicable in the respective country of use!

General instructions:

  • Children and adolescents must not operate this machine. This rule does not apply to young persons receiving training and being supervised by an expert.
  • Never work without the protection devices prescribed for the respective operating sequence and do not make any changes to the machine that could impair safety.

  • When operating the machine outdoors, use of an earth-leakage circuit-breaker is recommended.

  • Damaged cables or plugs must be immediately replaced. Replacement may only be carried out by Mafell or an authorised MAFELL service workshop in order to avoid safety hazards.
  • Avoid sharp bends in the cable. Especially when transporting and storing the machine, do not wind the cable around the machine.
  • Clothes and hair must be worn so that they cannot come into contact with the milling cutter and milling spindle.
  • Only use sharp and undamaged milling cutters. You will achieve improved surfaces and reduce the danger of backlash.
  • Before starting up, check the tight seat of the milling cutter and its correct running.
  • Only use milling cutters approved for manual feed.
  • Only begin milling the workpiece when the milling cutter has achieved its full speed.
  • Always lead the connecting cable away from the machine to the rear while milling.
  • Always mill in counter direction while working on edges with larger tools.
  • Only put down the machine after switching off once the milling cutter has come to a standstill or unscrew the clamping for the automatic reverse stroke on the machine and lock the latter again.

Instructions on the use of personal protective equipment:

  • The noise pressure level at the ear generally exceeds 85 dB(A). Operators should therefore wear ear protectors.
  • Always wear protective goggles during milling.
  • You should wear a dust mask to prevent any damage to health.

Instructions on operation:

  • Never reach into the working range of the milling cutter or underneath the base plate while the machine is running.
  • Firmly hold onto the machine with both hands already before switching it on.
  • Whenever possible, secure the workpiece against slipping, e.g. with screw clamps.

  • Milling cutters must be replaced in good time, as blunt milling cutters do not only increase the danger of backlash, but also place an unnecessary strain on the motor. The milling cutters must be clamped in accordance with 4.3.

  • Examine the workpiece for foreign objects. Do not mill into metal parts, e.g. nails (danger of backlash).
  • The power plug must be pulled before replacing tools, making adjustments and repairing malfunctions (this also comprises removing jammed chips).

Instructions on service and maintenance:

  • Regularly cleaning the machine, especially the adjusting devices and guides, constitutes an important safety factor.
  • Only original MAFELL spare parts and accessories may be used. Otherwise the manufacturer will not accept any warranty claims and cannot be held liable.

4 Setting / Adjustment

Mafell LO 65 Ec - Setting / Adjustment - 1

Danger

When changing the tool, beware of the sharp blades of the milling cutter.

Mafell LO 65 Ec - Danger - 1

Avoid contact of milling cutters with machine parts when using milling cutters with a cutting diameter larger than the template guide or base plate opening. For this purpose, you can use the return stroke limit, see chapter 5.3.2

4.1 Mains connection

Prior to commissioning make sure that the mains voltage complies with the operating voltage stated on the machine's rating plate.

4.2 Chip extraction (see Fig. 6)

Connect the machine to a suitable external dust extractor during all work generating a considerable amount of dust. The air velocity must be at least 20m / s (65.6 ft/sec.).

The internal diameter of hose connector is 35mm (1 3/8 in.).

4.2.1 Assembly of the extraction hood

Place extraction hood 505 onto base plate 3 and turn it clockwise until it engages (Fig. 6).

4.2.2 Disassembly of the extraction hood

Press ratchet lever 4 and turn extraction hood 505 anticlockwise (Fig. 6).

4.3 Clamping of milling cutters (see Fig. 1 and 2)

The machine can be placed onto the motor cover to make replacing the milling cutter easier. The router is equipped with a precision collet 8 mm ( 1/2^* * on model GB). It is possible to fasten milling cutters with corresponding shaft diameter in this collet. The adapter that is included in the supply facilitates the fastening of milling cutters with female thread M 12 x 1.

Clamping

Mafell LO 65 Ec - Clamping - 1

Never tighten the cap nut without fitted tool as this may damage the collet.

  • Push the clean milling cutter shaft A as far as possible into the open collet 510.
  • Push the index bolt 31 to lock the cutter spindle 27.
  • Tighten cap nut 37 by first turning it clockwise by hand and afterwards by means of a flat spanner of wrench size 22. It is not necessary to regrip with the flat spanner. Simply turn back the cutter spindle by 90^ after you have unscrewed the index bolt and relock it with the index bolt.

Unclamping

  • Push the index bolt 31 to lock the milling spindle 27.
  • Release the lock nut 37 by turning it anticlockwise with an open-ended wrench AF22.
  • Remove the router bit shaft A from the open collet 510.

4.4 Collet change (see Fig. 3)

Turn cap nut 37 from cutter spindle 27 to replace the collet. The collet 510 hangs in the cap nut. You can release the collet from the cap nut by forceful tilting and

pulling. Forceful pushing causes the collet to engage audibly in the cap nut.

Mafell LO 65 Ec - Collet change (see Fig. 3) - 1

Before installing it, clean the cutter spindle cone and the collet. Only mount collets in the cutter spindle that have engaged correctly in the cap nut.

4.5 Assembly and disassembly of the adapter for router bit with female thread (see Fig. 1 and 3)

Assembly

Instead of collet 510, insert the adapter into cutter spindle cone 27 and tighten it with cap nut 37. The milling cutters can be fastened on the protruding end of the thread.

Disassembly

  • Lock the cutter spindle by pressing index bolt 31.
  • Slightly unscrew the milling cutter at the adapter.
  • Keep the index bolt depressed and unscrew the tensioning nut with a flat spanner of wrench size 22.
  • Manually screw the cap nut onto the milling cutter collar.
  • Twist the cap nut and the milling cutter against each other using the flat spanner. By doing so, you will pull the adapter from the cone.
  • You can screw off the parts by hand.

5 Operation

5.1 Initial operation

Personnel entrusted to work with the machine must be made aware of the operating instructions, calling particular attention to the chapter "Safety instructions".

Mafell LO 65 Ec - Initial operation - 1

  • Before starting up, check the tight seat of the router bit and its correct running.
  • When milling properties change, check the cutting elements of the milling cutter.

5.1.1 Switching on and off (see Fig. 1)

Mafell LO 65 Ec - Switching on and off (see Fig. 1) - 1

Danger

Only switch on the machine if the milling cutter has no contact with the workpiece.

  • Switching on: Press rocker switch 42 at the end designated with I.
  • Switching off: Press rocker switch 42 at the end designated with O. The electronic brake causes the machine to come to a standstill very quickly.

5.2 Speed adjustment (see Fig. 1)

Which speed has to be set for which milling cutter- and material can be gathered from the depicted diagram and from the front of the machine.

n x1000/min
∅10-2018-2218-2220-2214-22
∅20-3014-1816-2018-2012-20
∅30-4012-1614-1812-1810-18
∅40-5010-1410-1410-1410-16

The electronic system keeps the set speed constant. In addition, the electronic system adjusts the motor down in case of overload, i.e. the tool will stop. The machine must then be switched off. Switch on the machine again afterwards and continue to work with reduced feed speed.

Mafell LO 65 Ec - Speed adjustment (see Fig. 1) - 1

Danger

Do not work with the router if the electronic system is defective, as this may lead to excessive speeds.

5.3 Milling depth adjustment (see Fig. 1)

5.3.1 Clamping device

By turning handle 25 clockwise you can lock the machine at any milling depth.

5.3.2 Return stroke limit

To avoid unnecessary empty strokes, you can reduce the stroke to the required length by adjusting knurling nut 28.

5.3.3 Revolving depth control turret

The revolving depth control turret 12 can be used to set three different milling depths. The longest of the stop screws 85 is set to the smallest milling depth while the shortest stop screw 83b is set to the largest milling depth.

5.3.4 Adjustment of milling depth according to scale

  • Clamp the milling cutter and place the machine onto the workpiece.
  • Unscrew the clamping and contact the workpiece surface with the milling cutter. Then clamp the machine again.
  • Adjust depth stop 45 up to the stop screw.
  • Set the top edge of the slidable needle 19 on the depth stop to the zero point of scale 43.
  • Set the depth stop to the desired milling depth and clamp it with the clamping arm 68c.
  • The empty stroke can be reduced to approx. 10 mm with knurling nut 28.
    If you release the clamping at the machine, the reverse stroke will be carried out automatically.

5.3.5 Fine adjustment of milling depth

Mafell LO 65 Ec - Fine adjustment of milling depth - 1

A fine adjustment of the milling depth can be achieved by turning adjusting nut 30. One turn of the adjusting nut causes a milling depth adjustment of 1mm

5.4 Work instructions

Mafell LO 65 Ec - Work instructions - 1

Hold onto the machine with both hands during operation.

5.4.1 Plunge milling

While milling ensure that the workpiece is secured, that the router with base plate 3 and / or the limit stops rests as even as possible and with an as large as possible surface against the workpiece and that large depths are milled in stages. Once you have set the milling cutter speed, firmly hold onto the machine with both hands and switch on the machine. Plunge into the material up to the limit stop with an even feed and then lock the machine. Only mill in counter direction.

5.4.2 Milling with parallel stop (see Fig. 1)

Parallel stop 13 is used to accurately guide the machine along a straight workpiece edge.

Conversion:

  • Push the guide rods 36 laterally into the prism-shaped openings of the base plate.
  • Roughly set the parallel stop to the desired distance to the milling cutter and tighten the wing screws 68a.
  • Knurling screw 34 permits you to accurately set the distance to the milling cutter. Then tighten the wing screws 68b.

Adjust the sliding pads on the parallel stop

The sliding pads 15 can be pushed together to adjust the stop surface during processing of edge ends. To do so, unscrew cylinder-head screws 83a, 86 and set the sliding pads close to the milling cutter or push them together completely.

5.4.3 Milling according to template

With the template guide 507 (see Fig. 4) it is possible to mill shapes using self-made templates. Screw the template guide onto the underside of base plate 3

using the countersunk screws 77. The template must be wide enough to allow a secure guiding of the machine.

Before using a template guide for the first time (see Fig. 4), the two thin webs must be removed from the sliding surface of the base plate.

5.4.4 Milling with parallel stop and roller edge guide (see Fig. 5)

(also available as special accessories)

The roller edge guide B can be fastened on parallel stop 13 at the end of the screws using hexagon nuts C. With this guide it is possible to carry out milling work parallel to edges of any shape.

6 Service and maintenance

Mafell LO 65 Ec - Service and maintenance - 1

Danger

Pull the power plug during all service work.

MAFELL machines are designed to be low in maintenance.

The ball bearings used are greased for life. When the machine has been in operation for a longer period of time, we recommend to hand the machine in at an authorised MAFELL customer service shop for inspection.

Only use our special grease, order No. 049040 (1 kg tin) for all greasing points.

6.1 Storage

Clean the machine thoroughly if the machine is not used for a longer period of time. Spray blank metal parts with a rust-proofing agent.

7 Troubleshooting

Mafell LO 65 Ec - Troubleshooting - 1

Danger

Determining the causes for existing defects and eliminating these always requires increased attention and caution. Pull the mains plug beforehand!

Some of the most frequent defects and their causes are listed in the following chart. In case of other defects, please contact your dealer or the MAFELL customer service directly.

DefectCauseElimination
Machine cannot be switched onNo mains voltage or mains voltage too lowHave power supply checked by an electrician
Mains fuse defectiveHave fuse replaced by an electrician
Carbon brushes wornTake the machine to a MAFELL customer service shop
Machine switches off automatically during idling or stops during the milling processMains failureHave mains-side pre-fuse checked by an electrician
Machine overloaded (Overcurrent shutdown)Switch machine off and on again Reduce feed speed
Speed decreases during millingExcessive chip removalReduce chip removal
Excessive feedReduce feed
Blunt router bitGrind or replace router bit
Excessive speed, soft start missing or speed control no longer possibleDefective electronic systemTake the machine to a MAFELL customer service shop
Unclean milling patternBlunt router bitGrind or replace router bit
Uneven feedMill with constant pressure and reduced infeed
Burn marks on the milled surfacesRouter bit that is unsuitable for the operating sequence or bluntGrind or replace router bit
Machine switches off during operationVoltage interruption (undervoltage shutdown)Switch machine off and on again

8 Optional accessories

1 - Guide track, CPL. Order No. 039100
1.1 - Sliding bevel, cpl. Order No. 038108
1.2 - Screw clamp Order No. 093249
2 -Roller edge guide, complete Order No.038987
3 - Template guide 20 mm Order No. 200693
3 - Template guide 27 mm Order No. 038988
3 - Template guide 40 mm Order No. 038989
4 - Collet 6 mm Order No.093257
4 - Collet 8 mm Order No.093256
4 - Collet 0 10 mm Order No. 093255
4 - Collet 012 mm Order No. 093254
4 - Collet 1 / 4^ Order No.093279
4 - Collet 01/2" Order No. 093276
5 -AdapterforrouterbitM10 OrderNo.039363
-Adapter for router bit with female thread M 12 x 1 Order No. 201575
- Template guide RD 30 Order No. 038971
- Stair string milling cutter Order No. 200500
LO-FA milling Adapter Order No. 207200
Guide rail F 80 Order No.204380
Guide rail F 110 Order No. 204381
Guide rail F 160 Order No.204365
Guide rail F 210 Order No. 204382
Guide rail F 310 Order No.204383
Single tension clamp Order No. 207776
Guide rail F 80-LR Order No.207600
Guide rail F 160-LR Order No.207601
Connecting piece packed F-VS Order No. 204363
Adhesive profile packed F-HP 6.8 m Order No. 204376
Splinter guard packed F-SS 3.4 m Order No.204375
Tension clamp packed F-SZ 180 mm (2 pcs) Order No. 207770
End caps packed F-EK Order No. 205400
Recoil stop packed F-RS Order No. 202867
Rail bag 160 Order No.204626
Rail bag kit F160/160 consisting of: 2 x F160 + connecting piece + 2 screw Order No. 204805 clamps + rail bag

Rail bag kit F80/160 with sliding bevel segment consisting of: F80 + F160 Order No. 204749

  • connecting piece + sliding bevel + 2 screw clamps + rail bag

Mafell LO 65 Ec - Optional accessories - 1

9 Exploded drawing and spare parts list

The corresponding information in respect of spare parts can be found on our homepage: www.mafell.com

Sommaire

Pierre de raccordement emb. F-VS Ref. 204363

Profil d'adherence emb. F-HP 6.8M Ref. 204376

Pare-éclats F-SS 3,4M Ref.204375

Pare-rebond emb. F-RS Ref. 202867

5.4.3 Fräsa after mall

LO-FA-frasadapter Best.nr.207200

Styrskena F 80 Best.nr.204380
Styrskena F 110 Best.nr.204381
Styrskena F 160 Best.nr.204365
Styrskena F 210 Best.nr. 204382
Styrskena F 310 Best.nr.204383

enkel klämmaBest.nr. 207776
Styrskena F 80-LRBest.nr. 207600
Styrskena F 160-LRBest.nr. 207601
Skarvstycke verp. F-VSBest.nr. 204363
Vidhäftningsprofil F-HP 6,8MBest.nr. 204376
Chipbrytare verp. F-SS 3,4MBest.-Nr. 204375
Klämmor verp. F-SZ 180MM (2 st.)Best.-Nr. 207770
Ändkappar verp. F-EKBest.-Nr. 205400
Återgångsstopp verp F-RSBest.-Nr. 202867
Styrficka F 160Art. nr. 204626
Sats med skenväskor F160/160 bestäende av: 2 x F160 + skarvstycke + två skruvtvingar + skenfodralBest.-Nr. 204805
Sats med skenväskor F80/160 med vinkelanslag bestäende av: F80 + F160 + skarvstycke + vinkelfäste + två skruvtvingar + skenfodralBest.-Nr. 204749

Mafell LO 65 Ec - Fräsa after mall - 1

2.1 Producers informationer

MAFELL AG, Beffendorfer Straße 4, D-78727 Oberndorf / Neckar, Telefon +49 (0)7423/812-0, fax +49 (0)7423/812-218, e-mail mafell@mafell.de

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Mafell LO 65 Ec - Producers informationer - 1

IpoHTaTe HnCTpyKuNo No 3KcNpyatauN dny yMeHbSeHna OnaCHOCTn noJyHeHn TpaBM.

2.3 TexHHueckne xapaKTepeNCTIKN

4.2.2 DeMoHTaX BbITaXHOrO KOxya

HaXMMTe Ha φnKcaTopHbI pbUar 4 n nobepHnte BblTJxHOi KoxyX 505 npOTnB yacOBn CTpeJIKN (pnc. 6).

4.3 Kpennene Hne 0pe3bl (cM.pnc.1n2)

Для Лergо 3amehblфpe3bl yctpoiCTBO MOxHO yctahOBnTB Ha KpbIshky DnBraTeJIa. PuchoiФpe3ep o6OpydoBaH ToUhBIM ZaHROBbIM nATPOHOM 8 MM (0 1/2" npn nCn. dJa GB). B hem MoXHo KpeNTb Фpe3bl c COOTBeTcByuOuM dHaMeTpOM XBOCTOBnKa. BxoJusn B KomPNeKT nepexoDnK nO3BOJnEeT 3akpeNTb Фpe3bl c BHyTpEnHei pe3b6oM M 12 x 1.

3axmamHe

Mafell LO 65 Ec - 3axmamHe - 1

HnKoRda He 3aTayBaIte
HaKnDHyO raKy 6e3
yCTaHOBJIeHHOrO IHCTpyMeHTa,
HNaYe MoXHo IOBpeIITb
ZaHROBbI NaTPOH.

BctabnTe XBOCTOBK 4pe3bA KaK MOXHO daIbWe BOTKpbITbI ZaHROBbI NaTPOH.
- PnIXMnte 6oIIT 31, TTo6bl 3aФnkCnpOBaTb WnHdJIb Fpe3bl 27.
- IOBOPOTOM BnpaBO Chauana BpyHyu, a 3aTem poKOBbIM KIOHOM Ha 22 3aTaNHe HAKNHyO raKy 37. IepexBaT BTOpbIM RaeyHbIM KIOUOM He Tpe6yETc. IpoCTO NOBepHnTe UINHdIb φpe3bHa 90^ Ha3aI, nocJIe TORO KaK OcnaBnI 6oNTbI, IN CHOBA 3aΦNKcPyuTe ux.

Pa3KImaHne

HaxmTe Hndeknpyembl 60nt 31, TTo6bl 3aΦnkCpOBaTB UINHdJIb Fpe3bl 27.
Ocna6bTe haknHyro raKy 37, nobepHyB ee BJIeBO C nOMoIbIO BInNoHoro KInOya SW22.
- CHIMITE XBOCTOBNK φpe3bl A c OTKpbITOrO caHROBOrO NaTpoHa 510.

4.4 CmeHa zauHroBoro naTpoHa (cm.pnc.3)

ДясMeHbI ZaHROBOrO NaTPOHa NOBepHnTe HaKnDHyu RaKy 37 Chn3y ShnHdEJIaФpe3bl 27. ZaHROBbI NaTPOH 510 BnCnT B HaNiDHOraKe. YTo6bl BbIHyTb ZaHROBbI NaTPOH n3 HaNiDHOraKn HAdo CnIbHO HaKnOHTb I NotaHyTB erO. CnIbHbIM HaxKaTneM 3aФнICUPyIe co UeJUcKOM ZaHROBbI NaTPOH B HaNiDHOraKe.

Mafell LO 65 Ec - CmeHa zauHroBoro naTpoHa (cm.pnc.3) - 1

OuHCTnTe nepey uCTaHOBKO KOHyc

pe3epHoro 7nnHdEJa n

ZaHRObI NaTPOH. MoHTnpuyTe
TOJbKO npaBNbHO
3aФNkCnPoBaHHb B HaKnIDHO
raKe ZaHRObI NaTPOH B
UHNDeIb #pe3bl.

4.5 MoHTaX n DeMOHTaX nepexoHnKa dJa 0pe3bI c BHyTpehHei pe3b6oN (cM.pnc.1n 3)

MOHTAX

YcTaHOBInTe NepexOndHnK Ha MeTo cHaHROBOr OnatpoHa 510 B KOhyc WnHdEJIa Fpe3bI 27 n 3aTAHnTe ero HaknDho raKoN 37. Ha BbIdaHOeMcra KOHcpe pe3b6bl MoXHo 3aΦHKcnpOBaTb Fpe3y.

dEmoHTax

3aФИKcIpyTe HaxaTneM 6oNTa 31 WnHdJIb 0pe3bl.
Cnerka ocna6bTe 4pe3y Ha nepexoHnke.
OCTaBbTe 6oTn npKxatbIM n ocna6bTe 3axmHy0 raKy raeHbIM KNoyom Ha 22.
BpyHyIO 3aKpyTnTe HAKnDHyIO raIKy Do KpOMKn pe3bl.
- IOBepHnTe HAKnHyO raKy u φpe3y poKKBbIM KInoYOM Dpyr npotNB dpyra. TAKM o6pa3oM n3BJIeKnTe nepexoDnK n3 KOhyca.
- DeTaJIIMoXHIO OTKpyTNTb BpyHyIO.

5 3Kcnnnyataua

5.1 BBoD B 3KcnpnyatauH

DaHnyo HNCTpyKUIO NO 3KcPnPyatauIN CNeJeYET DOBecTN Do CBeDeHNA BCEX NIIU, KOTOpbIM NOpyuHo UnpaBHeHne MaunHO, PpueM Oco6oe BHMaHne CNeJyET o6paTtB Ha pa3dEIN ,PpabIna 6e3OnacHocTN".

Mafell LO 65 Ec - BBoD B 3KcnpnyatauH - 1

  • PpOBepbTe nepeB BBOOM B 3KcPnPyatauHIO npOuyHOCTb nocaKn fpe3bl ee ToUhbl XoJ.
  • Pn n3MeHenn xapaKTeepNtIK ppe3epoBaHnI npOBepbTe peXyUne 3JIeMeHTbl ppe3epHOrO nHCTpyMeHTa.

5.1.1 BkIIOUeHne n BbIKIOUeHne (cM.pnc.1)

Mafell LO 65 Ec - BkIIOUeHne n BbIKIOUeHne (cM.pnc.1) - 1

Onacho

BknouaTb MaunHy TOnbKO npn OTCyTCTBm KOHTaKaTc 3arOTOBKo.

BknoueHne:HaKMTe kaayounc npaXOK BbIKnOuateJ42B MeTe,0603NaueHHOMI.
BbIKIOueHne: HaxMITE KaayoUncra pbuXOK BbIKIOUaTeI 42 B MeCTe, 0603HaueHHOM O. 3a Cuet 3JIeKTPoHHoro TOPMO3a MaUNHa OCTaHaBJIINBaETcMAKcIMMaJIbHO 6bICTPO.

5.2 PerynpoBka yactotbI BpaueHna (cm.pnc.1)

Kakyu yactoty BpaueHn yctHaBnBaTb B 3aBncmocTN OT dAmetpa fpe3bl N MaTePnana -cm. Ha npBedeHHO CXeMe n Ha nepeDHe CTOpOHe MaunHbl.

n x1000/min
∅10-2018-2218-2220-2214-22
∅20-3014-1816-2018-2012-20
∅30-4012-1614-1812-1810-18
∅40-5010-1410-1410-1410-16

3NeKtpoHnKa NOpDepXnBaet NOCTOHHoHy UcTaHOBJIeHHyU YoCTOTy BpaueHn.

Kpome TOrO, 3JIeKTPoHnka peryInpyeT DBuRaTeIb npi neperpy3Ke, T.e. INHCTpyMeHT OCTaHaBnBaETCr. 3aTeM yCTPOINCTBO Heo6XODIMOBbIKIOUHTb. ChOBA BKNIOUHTe MaunHy n npoDoJxKaIte pa60TaTb Ha COKpaueHHoC KOpOCTN NOaHi.

Mafell LO 65 Ec - PerynpoBka yactotbI BpaueHna (cm.pnc.1) - 1

Onacho

He pa6oTaIe c pyuHbIM cppe3epom,ecn3JIeKtpOnHka HEnCnpaBHa, NOCKOJbKy MoXET 6bITb Ype3BbUaHNo 3aBbIWeHa qactota BpaSeHna.

5.3 YcTaHOBka rIy6HbI cpe3epoBaHnA (cm.pnc. 1)

5.3.1 3axmHoe yctpoCTBO

BpaueHnem BnpaBo pyuKn 25 MoXHo fNkCnpoBaTb MaunHy Ha JIO6oI rIy6nHe fpe3epoBaHnI.

5.3.2 OrpaHnueHne o6paTHoro xOda

YTo6bI n36eXaTb HeHyXHOrO XoNoCToro XoJa, MoXHo COKpaTntB erO peryIInpOBKoR raiKn c npOJbHO HaKaTko 28 Ha Heo6xOdMbI pa3mep.

5.3.3 PeBoNbBepHbI ynp

PebolbBepHbIM ynpom 12 MoXHO yCTaHOBtB TpN pa3nUHbIe rJy6nHbI φpe3epoBaHnA. Cambi IINHHbI IN3 ynpHbIX BnHTOB 85 yCTaHOBtE Ha HAnMeHbSyIO rJy6nHy φpe3epoBaHnA, Cambi KOpOTkn 83b -Ha MaKcImMaNbHyO rJy6nHy φpe3epoBaHnA.

5.3.4 YcTaHOBka rIy6uHbI 0pe3epoBaHn no uKaane

3aKpeNITe 0pe3y u yCTaHOBNTe MaunHy Ha 3arOTOBky.
OTcoeINHnTe orpaHnHTeJIb n npNKoCHnTEcb HCTpyMeHTOM K NOBepXHOCTn 3aTOBKn. 3aTeM CHOBA 3aKpeNITe orpaHnHTeJIb.
- Iepemecntte ynp orpaHueHnra 1y6nHb 45 do ynpHoro BnHTa.
BepxHIO KpOMky NOdBnXHOI CTpeKN 19 Ha ynpoe Iy6uHbI yCTaHOBInTe Ha HJNeByTOuy Ky uKanbl 43.

  • YctaHOBInTe ynp rIy6nHbHa Heo6xOIMyU0 rIy6nHy Φpe3epOBaHnN 3aФnkCpUte 3axmHbIM pbIarom 68c.
    XoIOCTOxODMOXHO COKpaTHTbraIKoN C npOIOHBOH hakatKoN 28 npImepHo Ha 10 MM.
    Ecni OTcoeINHHTb ORpaHnHTeJIb Ha yctpoiCTBe, BO3HNkaeT o6paTHbI XoJ.

5.3.5 ToHaKoppeKTHpOBKa rIy6HbI 0fpe3epoBaHnA.

Mafell LO 65 Ec - ToHaKoppeKTHpOBKa rIy6HbI 0fpe3epoBaHnA. - 1

ToHKaKorpeKTnPOBka rny6HbI
Φpe3epoBaHnA DoCTnRaeTcR
BpaueHnEm peyJInpOBOuHO
raKn 30.Odn H obopot
peyJInpOBOuHO raKn Bbl3bIBaET
peyJInpOBky rny6HbI
Φpe3epoBaHnHa 1 MM.

5.4 Yka3aHn no pa6oTe

Mafell LO 65 Ec - Yka3aHn no pa6oTe - 1

YdepxBaTe MaunHy npn 3KcnnyatauOnn obemn pykAm.

5.4.1 Φpe3epoBaHne c yTaJIuBaHneM

Cnejte npn fpe3epoBAHn 3a TeM, yTo6bl 3arOTOBka 6bIa 3akpenHe, pyHOn fpe3ep pOBHo npIneral K Bo3MOxHO 6OJIbSei IIOUaDi NIIHTOJ OCHOBHn 3 n / nIy uNopAmn, a 6OJIb7Ara rIy6uHa fpe3epoBaIacb noCTeHNo. IocNe yCTAHOBKn YAcTObI BpaUeHn fpe3bl yDepXINBaIte MaunHy oBeIMn pykAmn n BkIIOChTe ee. PaBHomepHo nOrpy3ntecb Do yNopa B 3arOTOBky n 3aФNKcnpyIte yCTPOINCTBO. Fpe3epuTe TOJIbKO B nPOTIBONIOJXHOM HAnpaBJIeHN.

5.4.2 Φe3epoBaHnE c npaJIeIbHbIM ynpom (cM.pnc.1)

ДяTOUHOro BeDeHnMaUINbI BDoJI nprMoN KpOMKn 3aROToBKN NcNoJIb3yETc npaJIneJIbHbI ynop 13.

NepemOnTaK:

BCTaBbTe HnpaBnaHouIe 36 c6Oky B OTBePcTnBΦOpMe npN3MbIB NITte OCHOBaHnA.
- YctaHOBnTe napaJIeIbHbI ynp np6JIIN3IteIbHo Ha Heo6XoIIMoe pacCTOHaHe Do fpe3bl 3aTAHnTe 6apaWKOBbI BnHT 68a.
BHTOM c hakaTko34 moXHO OTpeYnIPOBaTb pacCToHHe Do ope3bl. 3aTeM 3aTaNITE 6apaKOBbI BVHT 68b.

IepemeueHne HappaBnaIOx NHeek Ha napaJIeIbHOM ynope

Negotovost K_PA = 3 dB (A)

Raven zvočne moči L_WA = 82 dB (A)

Negotovost K_WA = 3 dB (A)

Merjenje hrupa je bilo opravljeno s serijsko sodobavljenim orodjem.

2.4.2 Podatki o vibracijah

Tipicni tresljaj roke znaša 3,3 m/s².

2.5 Dobavni obseg

Namizni rezkalinik LO 65 Ec MaxiMaxLO 65 Ec MidiMAX
Št. art. 91C701, 91C720, 91C721(posebej primeren za šablonsko rezkanje)
1 vzporedni omejevalnikŠt. art. 91C750, 91C751
1 kopirni obroč Ø 30 mm1 kopirni obroč Ø 30 mm
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Product information

Brand : Mafell

Model : LO 65 Ec

Category : Milling machine