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USER MANUAL HWE 860 Kärcher
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Exterior view of a KARCHER industrial control unit and its electrical enclosure (no visible text or symbols on main components)Deutsch 3
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Technical diagram of an electrical enclosure with labeled components and internal circular elements1 Temperaturbegrenzer
2 Temperaturregler

Chairman of the Board of Management

Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Technische Daten
Please read and comply with these original instructions prior
to the initial operation of your appliance and store them for later use or subsequent owners.
Contents
| Environmental protection. . . . EN 1 |
| Danger or hazard levels . . . EN 1 |
| Proper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
| Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
Environmental protection
| The packaging material can be recycled. Please do not throw the packaging material into household waste; please send it for recycling. | |
| Old appliances contain valuable materials that can be recycled; these should be sent for recycling. Batteries, oil, and similar substances must not enter the environment. Please dispose of your old appliances using appropriate collection systems. |
Notes about the ingredients (REACH)
You will find current information about the ingredients at:
www.kaercher.com/REACH
Danger or hazard levels
△DANGER
Pointer to immediate danger, which leads to severe injuries or death.
⚠ WARNING
Pointer to a possibly dangerous situation, which can lead to severe injuries or death.
△CAUTION
Pointer to a possibly dangerous situation, which can lead to minor injuries.
ATTENTION
Pointer to a possibly dangerous situation, which can lead to property damage.
Proper use
- Only use appliance to generate hot water in connection with a high-pressure cleaner to clean machines, vehicles, buildings, tools, etc.
- If using cleaning agents other than water, check with dealer or customer service.
- When adjusting the temperature observe suitability for the pump and objects to be cleaned.
DANGER
Risk of injury! Follow the respective safety regulations upon employment at gas stations or other dangerous areas.
Please do not let mineral oil contaminated waste water reach soil, water or the sewage system. Perform engine cleaning and bottom cleaning therefore only on specified places with an oil trap.
Function
- With the HWE 860 you can heat water using electric energy. Its use is sensible everywhere, where the exhaust air of a burner poses a problem.
- The temperature that can be reached depends on the water volume that was put through, so the feed capacity of the used pump (median value see Specifications).
- The set temperature is controlled by a thermostat. If the switch unit is in the position "manual operation", the heater is always on via the thermostat. By switching to the position "automatic operation", the operation readiness also depends on a switch clock or an external remote control.
- The appliance also serves as a provision container for the high-pressure pump.
- The liquid softener prevents the calcification of the heating spiral while operating with calciferous tap water. It is dosed into the boiler drop by drop. The metering is set to a medium value by the manufacturer. This setting can be adjusted to local conditions by customer service.
Safety Devices
Temperature controller
The temperature limiter switches off the machine if the temperature regulator is defective.
Start up
Fill in liquid softener
- The white container for the liquid softener is located on the boiler.
- If the white container is empty, the red indicator lamp on the switch cabinet will blink.
→ Fill container with liquid softener (RM 110).
Operation
Operating elements

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C*/F 1 2 3 V 4 51 Indicator lamp (green) - heater on
2 Switch for manual/automatic operation
3 Indicator lamp (red) - fill level of liquid softener
4 Main switch
5 Control board
Turning on the Appliance

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Technical diagram of an electrical enclosure with labeled components and internal components1 Temperature limiter
2 Temperature controller
→ Open the water supply.
→ Set temperature regulator to desired temperature.
→ Turn the main switch to position "1".
→ Set switch to manual or automatic operation.
We recommend the following cleaning temperatures:
– Light contaminations
30-50 °C
- Contaminations containing protein, i.e. in the food processing industry max. 60 °C
– Vehicle cleaning, machine cleaning
60 -85 °C
Note: If the working pressure and the flow rate are changed, the water temperature will change as well.
Turn off the appliance
→ Turn switch for manual/automatic operation to position "0".
Shutting down
→ Turn the main switch to position "0".
Emptying the appliance
→ Shut off water supply.
→ Unscrew the water inlet hose and high pressure hose from the appliance.
→ Unscrew closing stopper on the bottom of the boiler and empty the boiler.
→ Let the high-pressure pump run for max. of 1 minute, until the pump and pipes are empty.
Frost protection
The machine should be stored in frost-free rooms. In case there is frosting risk, for e.g. if the machine is installed in open areas, then the machine must first be emptied and flushed using an anti-freezing agent.
ATTENTION
Risk of damage! Frost will destroy the not completely water drained device.
→ Drain water.
→ Flush device with anti-freeze agent. A certain corrosion protection is achieved with this as well.
Transport
△CAUTION
Risk of injury and damage! Observe the weight of the appliance when you transport it.
→ When transporting in vehicles, secure the appliance according to the guidelines from slipping and tipping over.
Storage
△CAUTION
Risk of injury and damage! Note the weight of the appliance in case of storage.
This appliance must only be stored in interior rooms.
Care and maintenance
△DANGER
Risk of injury! The main switch is to be switched off while carrying out any repairs or maintenance jobs.
Visual check
→ Check the connection cables.
The connection cable must not be damaged (risk of electrical shock). A damaged connection cable must be replaced immediately by an authorised Customer Service Engineer or an electrician.
→ Check hot water hose.
The hot water hose must not be damaged. A damaged hose must be replaced immediately (danger of burns).
Decalcify boiler.
Calcified appliances worsen the heat transfer and the efficiency is reduced.
△DANGER
Risk of explosion due to combustible gases! Smoking strictly prohibited during decalcification. Ensure proper ventilation.
△DANGER
Risk of burns injury on account of acid! Wear protective glasses and protective gloves.
According to statutory requirements, only tested and approved boiler decrusting agents may be used.
- RM 100 (Order No. 6.287-008) dissolves chalk and simple compounds of chalk and detergents residues.
→ Fill the boiler with 30 liters of water.
→ Connect the water hose directly to the water input and hang in the other free end into the container.
→ Unscrew the nozzle of the steel pipe. Also insert the connected spray pipe of the high-pressure cleaner into the container. This is how a cycle is created: Container - pump - boiler.
→ Pour 2 l of decalcifying solution into the container.
→ Let high-pressure pump run.
→ The solution must not become hotter than 60 °C. Ensure that there are no steam bubbles (do not mistake them for foam).
→ If there is no visible gas generation after 15 minutes, pour another 0.5 l of decalcifying solution into the container (max. concentration 7%). With regular decalcifying, this will only take approx. 3 minutes.
Troubleshooting
△DANGER
Risk of injury! The main switch is to be switched off while carrying out any repairs or maintenance jobs.
△DANGER
Risk of electric shock! The inspection of electrical components may only be performed by the authorised customer service.
| Fault Possible cause Remedy | ||
| Appliance does not heat up There | is no voltage in the machine. Check building fuse. | |
| Fuse in the control circuit has burnt out. Fuse is located in the control transformer. | Insert new fuses. If it burns out again, check reason for overload. | |
| Protective motor switch in the switch cabinet was triggered | Unlock motor protection switch. Contact Customer Service if the fault recurs. | |
| Temperature regulator defective, temperature limiter has switched off the appliance. | Inform Customer Service. | |
| Contactor is not working. Inform Customer Service. | ||
| Indicator lamp for liquid softener blinks red | No liquid softener in the container. Refill liquid softener. | |
| Appliance does not heat up properly | Heating coil has heavy calcium deposits. Decalcify | the heating coil. |
| Thermostat is defective. Inform Customer Service. | ||
Warranty
The warranty terms published by the relevant sales company are applicable in each country. We will repair potential failures of your appliance within the warranty period free of charge, provided that such failure is caused by faulty material or defects in manufacturing. In the event of a warranty claim please contact your dealer or the nearest authorized Customer Service centre. Please submit the proof of purchase.
EC Declaration of Conformity
We hereby declare that the machine described below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval.
Product: Hot water generator
Type: HWE 860
Relevant EU Directives
2006/42/EC (+2009/127/EC)
2014/30/EU
Applied harmonized standards
EN 55014-1: 2006+A1: 2009+A2: 2011
EN 55014-2: 2015
EN 60335-1
EN 60335-2-79
EN 61000-3-2: 2014
EN 61000-3-11:2000
EN 62233: 2008
Applied specifications:
5.957-456
The signatories act on behalf of and with the authority of the company management.

Chairman of the Board of Management

Director Regulatory Affairs & Certification
Documentation supervisor:
S. Reiser
Alfred Kärcher SE & Co. KG
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Technical specifications
| HWE 860 | ||||
| Part no.: 3.070-030.0 | ||||
| Electrical connection | ||||
| Current type | -- 3 Ph | |||
| Frequency | Hz | 50-60 | ||
| Voltage | V | 400 | ||
| Connected load | kW | 24 | ||
| Electrical protection (slow) | A | 50 | ||
| Water connection | ||||
| Max. feed temperature | °C 80 | |||
| Min. feed volume | l/h | 1300 | 900 | 700 |
| Performance data | ||||
| Operating temperature during continuous operation with 15 °C input temperature | °C | 31 | 38 | 45 |
| Operating temperature (max.) | °C 85 | |||
| Heating output | kW | 24 | ||
| Dimensions and weights | ||||
| Length | mm | 440 | ||
| Width mm 508 | ||||
| Height | mm | 751 | ||
| Weight without accessories and switch cabinet | kg | 24 | ||
| Weight of the switch cabinet | kg | 18 | ||
| Boiler content, total | l | approx. 55 | ||
| Boiler content, pre-heating chamber | l | approx. 19 | ||

Entreposage .... FR 2
www.kaercher.com/REACH
Niveaux de danger
△DANGER
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Technical diagram of an electrical switch box with labeled components and internal components2006/42/CE (+2009/127/CE)
2014/30/UE

Chairman of the Board of Management

Director Regulatory Affairs & Certification
Responsable de la documentation : S. Reiser
Alfred Kärcher SE & Co. KG
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
www.kaercher.com/REACH
Livelli di pericolo
⚠PERICOLO
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Technical diagram of a mechanical device with labeled components 1 and 2, showing internal components and mounting holes.2006/42/CE (+2009/127/CE)
2014/30/UE

Chairman of the Board of Management

S. Reisen
Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Dati tecnici
www.kaercher.com/REACH
Gevarenniveaus
⚠ GEVAAR
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Technical diagram of a mechanical device with labeled components 1 and 2, showing internal components and mounting holes.
Chairman of the Board of Management

Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Technische gegevens
www.kaercher.com/REACH
Niveles de peligro
PELIGRO
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Technical diagram of an electrical enclosure with labeled components and internal components2006/42/CE (+2009/127/CE)
2014/30/UE

Chairman of the Board of Management

Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Datos técnicos
www.kaercher.com/REACH
Níveis de perigo
△PERIGO
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Technical diagram of an electrical enclosure with labeled components and internal components2006/42/CE (+2009/127/CE)
2014/30/UE

Chairman of the Board of Management

Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Dados técnicos
www.kaercher.com/REACH
Faregrader
⚠️FARE
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Technical diagram of an electrical enclosure with labeled components and internal components2006/42/EF (+2009/127/EF)
2014/30/EU

Chairman of the Board of Management

Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Tekniske data
www.kaercher.com/REACH
Risikotrinn
⚠️FARE
Anvisning om en umiddelbar truende fare som kan føre til store personskader eller til død.
ADVARSEL
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Technical diagram of an electrical enclosure with labeled components and internal components2006/42/EF (+2009/127/EF)
2014/30/EU

Chairman of the Board of Management

Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Tekniske data
www.kaercher.com/REACH
Risknivåer
⚠️FARA
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Technical diagram of a mechanical assembly with labeled components 1 and 2, showing internal components and mounting holes.1 Temperaturbrytare
2 Temperaturreglering

Chairman of the Board of Management

Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Tekniska data
www.kaercher.com/REACH
Vaarallisuusasteet
⚠VAARA
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Technical diagram of an electrical enclosure with labeled components and internal components
Chairman of the Board of Management

Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Tekniset tiedot
www.kaercher.com/REACH
Διαβάθμιση κινδύνων
ΔΚΙΝΔΥΝΟΣ
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Technical diagram of an electrical enclosure with labeled components and internal components
Chairman of the Board of Management

S. Reiser
Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
www.kaercher.com/REACH
Степень опасности
⚠️ ОПАСНОСТЬ
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Technical diagram of an electrical enclosure with labeled components and internal components
Chairman of the Board of Management

Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Технические данные
www.kaercher.com/REACH
Veszély fokozatok
⚠ VESZÉLY
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Technical diagram of an electrical enclosure with labeled components and internal components
Chairman of the Board of Management

S. Reiser
Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Műszaki adatok
www.kaercher.com/REACH
Stupně nebezpečí
⚠NEBEZPEČÍ
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Technical diagram of an electrical enclosure with labeled components and internal components2006/42/ES (+2009/127/ES)
2014/30/EU

Chairman of the Board of Management

Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Technické údaje
www.kaercher.com/REACH
Stopnje nevarnosti
⚠NEVARNOST
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Technical diagram of a mechanical assembly with labeled components 1 and 2, showing internal components and mounting holes.1 Omejevalnik temperature
2 Regulator temperature
→ Odprite dovod vode.
→ Regulator temperature nastavite na željeno temperaturo.
→ Glavno stikalo obrnite na položaj „1“.
→ Nastavite preklopnik za ročno ali avtomatično delovanje.
2006/42/ES (+2009/127/ES)
2014/30/EU
Chairman of the Board of Management

S. Reiser
Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Tehnični podatki
www.kaercher.com/REACH
Stopnie zagrożenia
⚠NIEBEZPIECZEŃSTWO
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Technical diagram of a mechanical assembly with labeled components 1 and 2, showing internal components and mounting holes.2006/42/WE (+2009/127/WE)
2014/30/UE

Chairman of the Board of Management

Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Dane techniczne
www.kaercher.com/REACH
Ohuastmed
⚠️OHT
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Technical diagram of an electrical enclosure with labeled components and internal components71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Tehnilised andmed
www.kaercher.com/REACH
Riska pakāpes
⚠BİSTAMI
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Technical diagram of a mechanical assembly with labeled components 1 and 2, showing internal components and mounting holes.
Chairman of the Board of Management

Director Regulatory Affairs & Certification
Pilnvarotais sagatavot dokumentāciju: S. Reiser
Alfred Kärcher SE & Co. KG
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Tehniskie dati
www.kaercher.com/REACH
Rizikos lygiai
⚠PAVOJUS
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Technical diagram of an electrical enclosure with labeled components and internal components
H. Jenner
Chairman of the Board of Management

Director Regulator
Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Techniniai duomenys
www.kaercher.com/REACH
Ступінь небезпеки
△НЕБЕЗПЕКА
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Technical diagram of an electrical enclosure with labeled components and internal components
H. Jenner
Chairman of the Board of Management

S. Reiser
Director Regulatory Affairs & Certification
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
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Black silhouette of a hand giving a thumbs-up gesture (no text or symbols)THANK YOU!
MERCI! DANKE! iGRACIAS!
Registrieren Sie Ihr Produkt und profitieren Sie von vielen Vorteilen. Register your product and benefit from many advantages. Enregistrez votre produit et bénéficier de nombreux avantages. Registre su producto y aproveche de muchas ventajas.
www.kaercher.com/welcome

Bewerten Sie Ihr Produkt und sagen Sie uns Ihre Meinung. Rate your product and tell us your opinion. Évaluer votre produit et dites-nous votre opinion. Reseñe su producto y díganos su opinión.

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Alfred Kärcher SE & Co. KG
Alfred-Kärcher-Str. 28-40
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
