PF80 - Plane Mafell - Free user manual and instructions

USER MANUAL PF80 Mafell

Exterior view of a mechanical power tool with a black and gray body (no visible text or symbols)

MAF02338/a

WARNUNG

Please read all safety instructions and directions. Failure to comply with the safety instructions and directions can cause electric shock, fire and/or serious injuries. Please retain all safety instructions and directions for future reference.

AVERTISSEMENT

GB - EC Declaration of Conformity

We herewith confirm that the machine PF 80 complies with the EU directives quoted. The standards listed were used for design and construction. Empowered person for the configuration of the technical documents: Mafell AG

1 Signs and symbols 14
2 Product information 14
2.1 Manufacturer's data 14
2.2 Machine identification....14
2.3 Technical data....15
2.4 Emissions 15
2.5 Scope of supply....15
2.6 Safety devices....16
2.7 Use according to intended purpose 16
2.8 Residual risks....16
3 Safety instructions....16
4 Setting / Adjustment 17
4.1 Mains connection 17
4.2 Chip extraction 17
4.3 Changing the cutter 17
4.4 Changing the indexable cutting insert....18
5 Operation....18
5.1 General....18
5.2 Switching on and off 18
5.3 Work instructions....18
6 Service and maintenance 18
6.1 Machine....19
6.2 Cutter....19
6.3 Storage 19
7 Troubleshooting....20
8 Optional accessories 20
9 Exploded drawing and spare parts list....20

1 Signs and symbols

This symbol is found in all places where you will find information for your safety.

Non-compliance with these instructions may result in very serious injuries.

This symbol indicates a potentially hazardous situation.

If this situation is not avoided, the product or objects in its vicinity may get damaged.

This symbol indicates tips for the user and other useful information.

2 Product information

for machine with Art.-No. 91D401

2.1 Manufacturer's data

MAFELL AG, Beffendorfer Straße 4, D-78727 Oberndorf / Neckar, Phone [phone], Fax [phone], e-mail: [e-mail]

2.2 Machine identification

All details required for machine identification are available on the attached rating plate.

Protection class II

CE symbol to document compliance with the basic safety and health requirements according to Appendix I of the Machinery Directive.

For EU countries only

Do not dispose of electric tools together with household waste material!

In accordance with the European directive 2002/96/EC on waste electrical and electronic equipment and transposition into national law, obsolete electrical tools must be collected separately and recycled in an environmentally-compatible manner.

To reduce the risk of injury, please read the operating instructions.

2.3 Technical data

Universal motor	230 V~, 50 Hz
Input power	1050 W
Idling speed	4,200 - 10,000 min ^-1
Hose connector diameter	35 mm (1.37 inches)
Cutter diameter	80 mm (3.14 inches)
Weight without mains cable	3.1 kg
Dimensions (W x L x H)	160 x 350 x 155 mm (6.29 x 13.77 x 6.10 inches)

2.4 Emissions

The declared noise emission values have been measured in accordance with DIN EN 62841-1 and may be used for comparing the tool with another and also in a preliminary assessment of exposure.

Danger

The noise emissions during actual use of the power tool can differ from the declared values depending on the ways in which the tool is used especially what kind of workpiece is processed.

Always wear hearing protection, even when the power tool is running idle in addition to the trigger time!

2.4.1 Noise emission specifications

Noise emission values determined according to DIN EN ISO 3744:

Sound pressure level	L_PA = 71 dB (A)
Uncertainty	K_PA = 3 dB (A)
Sound power level	L_PA = 82 dB (A)
Uncertainty	K_PA = 3 dB (A)

The noise measurement was done without tool at idling speed.

2.4.2 Vibration specifications

The typical hand-arm vibration is less than 2.5 m/s ^4 .

2.5 Scope of supply

Face milling cutter PF80 complete with:

1 milling head
1 hose connector
1 connecting cable
2 operating tools
1 carrying case
1 operating manual
1 folder "Safety instructions"

2.6 Safety devices

Danger

These devices are required for the machine's safe operation and may not be removed or rendered inoperative.

The machine is equipped with the following safety devices:

• Large base plate
• Handles
• Index mechanisms
• Hose connector
• Protective screen
• Protective ring

- Electronic system with restart protection

2.7 Use according to intended purpose

The face milling cutter PF 80 is only suitable for face milling of material projections over flat surfaces made of solid wood or wood-like materials.

For this, the base plate of the machine must rest on the flat areas of the workpiece. Hand-guided processing is not permitted. (Risk of backlash)

Only use the tool included in the delivery.

Do not remove any safety devices to enable work other than that described above.

Any other use than described above is not permissible. The manufacturer cannot be held liable for any damage arising from such other use.

So as to use the machine as intended, comply with the operating, maintenance and repair instructions specified by Mafell.

2.8 Residual risks

Danger

Even if used in accordance with its intended purpose and despite conforming with the safety instructions, residual risks caused by the intended use that can lead to health consequences will always remain.

• Machine backlash.
• Touching the milling cutter below the protective screen.
• Putting down the machine while the tool is coasting to a standstill and a resulting unexpected movement of the machine or of an entrained object.
• Breakage and hurling out of the tool or parts of the tool.
• Hearing impairment when working for long periods without ear protectors.
• Emission of hazardous wood dusts when operating the machine for longer periods of time without extraction.

3 Safety instructions

Danger

Always observe the following safety instructions and the safety regulations applicable in the respective country of use!

General instructions:

• Never work without the protection devices stipulated for the respective operating sequence and do not effect any modifications on the machine that could impair safety.
• Children and adolescents must not operate this machine. This rule does not apply to young persons receiving training and being supervised by an expert.
• When operating the machine outdoors, use of an earth-leakage circuit-breaker is recommended. Use in wet conditions or in rain is prohibited.
• Secure the workpiece against shifting and always operate the machine with both hands.
• Do not put down the machine before the tool has coasted to a standstill.
• Damaged cables or plugs must be immediately replaced. Replacement may only be carried out by MAFELL or an authorised MAFELL service workshop in order to avoid safety hazards.
• Avoid sharp bends in the cable. Especially when transporting and storing the machine, do not wind the cable around the machine.

Instructions on the use of personal protective equipment:

• Always wear ear protectors during work.
• Always where a dust mark during work.
• Always wear protective goggles during work.

Instructions on operation:

• Keep your hands away from the cutting range and the tool. With your other hand, support the supplementary handle or the motor casing.
• Never support the workpiece in your hand or over your leg. Secure the workpiece against a sturdy support, e.g. by means of clamps.
• Only hold the power tool by the isolated handles, as the milling cutter could encounter and cut into its own connecting cable.
• Never use damaged or incorrect tool washers or screws.
• Hold the machine with both hands and bring your arms into a position where you are able to resist the backlash forces.
• Examine the workpiece for foreign objects. Do not saw or mill into steel parts.
• Always mill in counter direction.
• Before starting up, check the tight seat of the milling cutter and its correct running.
• Only use milling cutters approved for manual feed. Only use the tool included in the delivery or a corresponding spare part.
• Never reach underneath the protective screen. Pull out the mains plug before cleaning the protective screen.
• Always lead the connecting cable away from the machine to the rear while milling.
• Before tool changes, making adjustments and eliminating malfunctions (including the removal of trapped splinters), pull out the mains plug.
• Before switching on, make sure that the milling cutter is tightly secured.
• Use clamps or another practical way to secure and support the workpiece to a stable platform.

• Only switch on the machine once its rests on the flat surface to be processed. After processing, switch off the machine and only lift it off the workpiece once the tool has coasted to a standstill.

• Only begin milling the workpiece when the milling cutter has achieved its full speed.

• Examine the workpiece for foreign objects. Do not mill into metal parts, e.g. nails.
• Only start working if the base plate can be securely rested on the workpiece.
• Hand-guided milling is not permitted.
• The wood dust arising during milling impairs the necessary view and is partly injurious to health. If the machine is used for longer periods, it must therefore be connected to a chip extractor if the work is not carried out outdoors or in a sufficiently ventilated room.

Instructions on service and maintenance:

• Regularly cleaning the machine, especially the adjusting devices and guides, constitutes an important safety factor.
• Only original MAFELL spare parts and accessories may be used. Otherwise the manufacturer will not accept any warranty claims and cannot be held liable.

4 Setting / Adjustment

4.1 Mains connection

Prior to commissioning make sure that the mains voltage complies with the operating voltage stated on the machine's rating plate.

4.2 Chip extraction

Danger

Substances that are harmful to health must be taken up with an M-suction device.

Connect the machine to a suitable external dust extractor during all work generating a considerable amount of dust. The air velocity must be at least 20 m/s (65.6 ft / sec.).

The internal diameter of hose connector is 35 mm (1 3/8 in.).

4.3 Changing the cutter

Danger

It is imperative to pull the mains plug before replacing the milling cutter.

So as to guarantee its function, the machine is harmonised with the milling cutter included in the delivery, therefore only a corresponding spare part can be used.

• The tool holder is locked with pushbutton 109.
• Release cylinder head screw 26 by means of the hexagon wrench key.
• Replace the milling cutter 3 and tighten it again (10 Nm). Pay attention to the cylinder pins and ensure that there are no chips on the clamping surfaces.

Deresinification is carried out by soaking the cutters for 24 hours in paraffin or commercially available resin remover.

4.4 Changing the indexable cutting insert

Danger

Pull the power plug during all service work.

Danger

Indexable cutting inserts are cutting tools and have sharp corners and sharp edges. Handle these indexable cutting inserts with care to prevent injuries and damage to the inserts.

The milling head is equipped with 4 HM carbide indexable cutting inserts. If the blades are becoming blunt, you can turn the indexable cutting insert three times. After that, new original indexable cutting inserts must be fitted!

Follow the procedure below:

• Unscrew the countersunk screws using the torx screw driver.
• Clean all parts and the cutter chambers of the milling head.
• Turn or replace the indexable cutting inserts.
• Fasten the indexable cutting inserts with the countersunk screws and retighten these with the torx screw driver (4 Nm).

The parts have been inserted correctly if the rear of a cutter edge is resting against the carrier body and the countersunk screw can be screwed in that far that the surface of the countersunk screw is located below or on the same level as the surface of the indexable cutting insert. The radial blade protrusion of max. 1.1 mm is thus guaranteed.

5 Operation

5.1 General

• Personnel entrusted to work with the machine must be made aware of these operating instructions, calling particular attention to the chapter "Safety instructions".
• Ensure that the cutter is fastened correctly.

5.2 Switching on and off

• Switching on: Push control button 56 forward until it engages.
• Switching off: Lightly press control button 56 in the rear area until the catch is released, then let go of the control button.

The machine is equipped with a restart protection. If the control button 56 accidentally remains in the "On" position and the machine is connected via the mains cable it will not start to run. To start the machine, it must first be switched off and then on again.

5.3 Work instructions

• Hold the face milling cutter with both hands at handle 13 and motor casing 34.
• Place the base plate of the machine securely on the flat area of the workpiece.
• Switch on the machine.
• Switch off the machine when you remove one of your hands from the machine or lift the machine. Observe the time it takes the machine to coast to a standstill.

Danger

Switch off the motor before putting the machine aside.

6 Service and maintenance

Danger

Pull the power plug during all service work.

MAFELL machines are designed to be low in maintenance.

The ball bearings used are greased for life. When the machine has been in operation for a longer period of time, we recommend to hand the machine in at an authorised MAFELL customer service shop for inspection.

Only use our special grease, order No. 049040 (1 kg tin) for all greasing points.

6.1 Machine

The machine must be regularly cleaned off deposited dust. The ventilation openings on the motor should be cleaned with a vacuum cleaner.

6.2 Cutter

The milling cutters used on the machine must be freed from resin regularly as clean tools improve the cutting quality.

For cleaning, only acid-free but not highly alkaline cleaning agents may be used.

Deresinification is carried out by soaking the cutters for 24 hours in paraffin or commercially available resin remover.

6.3 Storage

If the machine is out of service for a lengthy period of time, it should be thoroughly cleaned (see chapter 6.1). Spray bright metal parts with a rust inhibitor.

Only store the machine in dry rooms and protected from the effects of the weather.

7 Troubleshooting

Danger

Determining the causes for existing defects and eliminating these always requires increased attention and caution. Pull the mains plug beforehand!

Some of the most frequent defects and their causes are listed in the following chart. In case of other defects, please contact your dealer or the MAFELL customer service directly.

Defect	Cause	Elimination
Machine cannot be switched on	No mains voltage or mains voltage too low	Have power supply checked by an electrician
	Mains fuse defective	Have fuse replaced by an electrician
	Carbon brushes worn	Take the machine to a MAFELL customer service shop
Machine switches off automatically during idling or stops during the milling process	Mains failure	Have mains-side pre-fuses checked by an electrician
Milling cutter jams as the machine is advanced	Blunt milling cutter	Switch off the machine immediately.Remove the machine from the workpiece and replace the milling cutterReplace the indexable cutting inserts
Burn marks on the milled surfaces	Milling cutter that is unsuitable for the operating sequence or blunt	Replace the indexable cutting insertsReplace the milling cutter
Chip ejection blocked	Wood is too damp	Dry the wood
	Extended milling without extraction	Connect machine to an external extraction system
Power failure	Restart protection	Switch machine off and on again

8 Optional accessories

- Reversible scoring knives for milling head

Order No. 034907

9 Exploded drawing and spare parts list

The corresponding information in respect of spare parts can be found on our homepage: www.mafell.com

Sommaire

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DD40 P / DD40 G EVA 150 E ZH 205 Ec - ZH 320 Ec MF 26 cc

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LS 103 EcZK 115 EcLO

GARANTIEGegen Vorlage der Garantieunterlage (Original-Kaufbeleg) werden innerhalb der jeweils gültigen Gewährleistungsregelungen kostenlos alle Reparaturen ausgeführt, die nach unseren Feststellungen wegen Material-, Bearbeitungs- und Montagefehlern erforderlich sind. Verbrauchs- und Verschleißteile sind hiervon ausgeschlossen. Hierzu muss die Maschine bzw. das Gerät frachtfrei an das Werk oder an eine MAFELL-Kundendienststelle geschickt werden. Vermeiden Sie, die Reparatur selbst zu versuchen, da dadurch der Garantieanspruch erlischt. Für Schäden, die durch unsachgemäße Behandlung oder durch normalen Verschleiß entstanden sind, wird keine Haftung übernommen.

WARRANTYUpon presentation of the warranty document (original invoice), we will carry out all repairs free of charge in accordance with the applicable warranty provisions, processing and mounting faults free of charge on presentation of this properly filled-in Guarantee Certificate and your original receipt. This is not valid for consumables and wearing parts. For this purpose, the machine or the appliance is to be forwarded freight paid to our plant or to an authorized MAFELL repair service. Refrain from trying to carry out the repairs yourself as otherwise your warranty claim will become extinct. We do not accept any liability for any damage resulting from improper handling or normal wear.

GARANTIESur présentation de cette carte de garantie, duement remplie par votre fournisseur et accompagnée de l'original de la pièce justifiant l'achat, nous effectuerons gratuitement toutes les réparations faisant l'objet d'un recours en garantie pendant la période indiquée, de la construction ou de la fabrication, à l'exclusion des pièces de consommation et d'usure. La machine ou l'appareil doit être pour cela expédié franco de port à notre usine ou à un atelier de service après-vente MAFELL. Évitez de procéder vous-mêmes à toute réparation, ceci périmant tout recours en garantie par la suite. Nous déclinons toute responsabilité en cas de dommages découlant d'une manipulation non conforme ou d'une usure normale.

GARANZIADietro presentazione del presente certificato di garanzia, regolarmente compilato, insieme alla ricevuta originale, vengono eseguite gratuitamente tutte le riparazioni necessarie riscontrate dai nostri accertamenti, entro il periodo di garanzia vigente, dovuti a difetti di materiale, di lavorazione o di montaggio. Da ciò sono esclusi pezzi di consumo e pezzi soggetti ad usura. A questo scopo la macchina ovvero l'apparecchio (elettrico) va spedito franco di porto allo stabilimento oppur e a d un punto di assistenza clienti della MAFELL. Evitate di tentare Voi stessi di effettuare la riparazione, altrimenti il diritto di garanzia viene revocato. Non ci assumiamo alcuna responsabilità per danni derivanti da trattamento non conforme o da normale usura.

GARANTIETegen vertoon van dit reglementair ingevuld garantie-bewijs, samen met het originele koopbewijs worden binnen de telkens geldige garantieregelingen gratis alle reparaties uitgevoerd, die volgens onzeconstateringen op grond van materiaal-, bewerkings- en montagefouten vereist zijn. Verbruik- en slijtagedelen zijn hiervan uitgesloten. Hiervoor moet de machine resp. het apparaat vrachtvrij naar de fabriek of naar een MAFELL-klantenservice worden gestuurd. Vermijdt u het de reparatie zelf uit te voeren, omdat daardoor de garantieclaim vervalt. Voor schade die door ondeskundige behandeling of door normale slijtage is ontstaan, wordt geen aansprakelijkheid aanvaardt.

GARANTÍAPresentando este documento de garantía (recibo original de compra), todas las reparaciones necesarias por defectos de material, errores de mecanizado o faltas de montaje en el marco de las reglamentaciones de la garantía concedida por parte del fabricante se efectuarán libre de gastos. Se excluyen sin embargo piezas fungibles o de desgaste. Para ello, entregue a porte pagado la máquina o el equipo a las fábricas del fabricante o a uno de los puntos de asistencia técnica de MAFELL. No realice nunca las tareas de reparación a cuenta propia. De lo contrario, caducará el derecho a garantía. No se asumirá responsabilidad alguna por los daños que se desprendan del uso inapropiado ni por el desgaste en el uso diario.

TAKUUTätä takuukuittia (alkuperäinen ostokuittii) vastaan suoritetaan voimassa olevan takuuajan sisällä maksutta kaikki korjaukset, jotka olemme todenneet tarpeellisiksi materiaali-, valmistus- ja asennusvirheistä johtuen. Käyttö- ja kuluvat osat ei kuulu takuupiiriin. Korjausta varten kone tai laite on lähetettävä asianmukaisesti postitettuna joko tehtaalle tai johonkin MAFELL-asiakaspalveluun. Älä yritä korjata konetta itse, koska siinä tapauksessa takuu sammuu. Takuu ei vastaa vahingoista, jotka johtuvat asiaankuulumattomasta käytöstä tai normaalista kulumisesta.

GARANTIMot uppvisande av kvitto utförs kostnadsfritt, under giltiga garantiåtaganden, alla reparationer som efter fastställande från vår sida kan härledas till material-, bearbetnings- eller monteringsfel. Förbruknings- och förslitningsdelar undantagna. Maskinen eller verktyget måste skickas fraktfritt till fabrik eller till MAFELLkundservice. Undvik att själv försöka utföra reparationen då detta leder till att garantianspråk förfaller. För skador som uppkommer på grund av felaktig behandling eller normalt slitage övertas inget ansvar.

GARANTIMod fremlæggelse af garantibeviset (original kvittering) ydes der gratis reparation af materiale-, fremstillings- og monteringsfejl, i henhold til de gældende garantibetingelser. Forbrugs- og sliddele udelukkes fra denne garanti. Hertil sendes maskinen/apparatet fragtfrit til producenten eller et Mafell-kundeserviceværksted. Hvis kunden selv forsøger at reparere maskinen, bortfalder garantien. Der overtages intet ansvar for beskadigelser, der opstår pga. uhensigtsmæssig brug eller normal slitage.

ГарантияПри предъявлении документации на гарантию (оригинальная квитанция) в соответствии с правилами о предоставлении гарантии мы бесплатно произведем все необходимые ремонты, которые по нашему определению необходимы в связи с дефектом материала, обработки и сборки. Это не относится к расходным материалам и изнашиваемым деталям. Для этого машина или устройство должно быть франко-фрахт отправлено на завод или мастерскую обслуживания клиентов фирмы MAFELL. Избегайте попыток самостоятельного ремонта, поскольку в этом случае гарантия аннулируется. Мы не несем ответственности на вред, причиненный в результате неправильного обращения или естественного износа.

GWARANCJAPo przedstawieniu gwarancji (oryginału dowodu zakupu) wykonane zostaną w ramach terminu gwarancji wszelkiego rodzaju naprawy, które według naszej oceny są konieczne z powodu błędów materialowych oraz błędów przy obróbce i montażu.Nie dotyczy to części zamienne i zużywalne. Prosimy o przesłanie maszyny wzgl. urządzenia na nasz koszt do zakładu lub serwisu MAFELL. Unikać dokonywania samodzielnych napraw, gdyż powoduje to utratę roszczeń gwarancyjnych. Nie przejmujemy odpowiedzialności za szkody powstałe w wyniku niefachowej obsługi lub normalnego zużycia.

ZÁRUKAPo předložení záručních podkladů (originální doklad o koupi) budou provedeny v rámci aktuálně platných pravidel pro poskytování záruky provedeny všechny opravy, které jsou podle našich zjištění požadovány z hlediska vad materiálu, zpracování a montáže. Díly podléhající používání a opotřebení jsou z tohoto vyjmuty. Navíc k tomu musí být stroj, případně přístroj zaslán vyplaceně do závodu nebo zákaznického servisu MAFELL. Nezkoušejte stroj opravovat sami, protože tím zaniká nárok na záruku. Záruky se nevztahují na škody vzniklé neodbornou manipulací nebo na ty, které vznikly v důsledku normálního opotřebování.

GARANCIJAOb priložitvi garancijske dokumentacije (originalni nakupni račun) bodo v okviru veljavnih garancijskih pogojev brezplačno opravljena vsa popravila, ki so po naši oceni potrebna zaradi napak v materialu, obdelavi in montażi. Porabni in obrabni deli so izvzeti iz tega določila. V ta namen morate stroj oz. napravo prosto voznine poslati v tovarno ali v pooblaščeno MAFELL servisno delavnico. Popravil ne skušajte opravljati samostojno, saj s tem ugasne pravica do garancije. Za škodo, ki nastane zaradi nestrokovnega ravnanja ali zaradi normalne obrabe, ne prevzemamo odgovornosti.

ZÁRUKAPo predložení záručného listu (originálneho dokladu o kúpe) budú všetky opravy, ktoré určíme ako nevyhnutné z dôvodu chýb materiálu, spracovania a montáže, vykonané bezplatne v rámci platných záručných predpisov. Spotrebné diely a diely podliehajúce opotrebeniu sú z toho vylúčené. K tomu sa musí zaslať stroj alebo prístroj bez dopravného do podniku alebo zákaznickeho servisu MAFELL. Vyhnite sa pokusom o samostatnú opravu, pretože tým stratíte nárok na záruku. Za škody spôsobené neodbornou manipuláciou alebo bežným opotrebovaním nepreberáme žiadnu zodpovednosť.

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MAFELL AG

Beffendorfer Straße 4, D-78727 Oberndorf / Neckar

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E-Mail:

Fax [phone]

www.mafell.de

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