AccuBird - Hand tool GESIPA - Free user manual and instructions

USER MANUAL AccuBird GESIPA

Battery Powered Riveting Tool

Operating Manual with Spare Parts List

Gesipa Li-ion electric drill with visible model and specifications (no text or symbols on the device itself)

DE	Seite	7-16	Zum Lesen der Bedienungsanleitung bitte die erste Umschlagseite herausklappen.
GB	Page	17-26	When reading these instructions, please open the first cover leaf.
FR	Page	27-36	Mode d'emploi: déplier la première page de couverture.
ES	Página	37-46	Para leer las instrucciones de uso, abrir la primera página de la cubierta.
IT	Pagina	47-56	Per leggere le istruzioni d'uso aprire la prima pagina.
NL	Bladzijde	57-66	Bij het lezen van de gebruiksaanwijzing deze bladzijde openslaan.
DK	Side	67-76	Slå den første side ud for bedre at kunne lóse og forsta betjeningsvejledningen.
SE	Sida	77-86	Vik ut den första omslagssidan för att kunna läsa bruksanvisningen.
NO	Side	87-96	Vennligst les forsiden først for å få en bedre rettledning og forståelse av bruksanvisningen.
FI	Sivu	97-106	Lukiessasi tätä käyttöohjetta käännä etummainen kuvasivu esiin.
PT	Página	107-116	Para ler as instruções de uso, favor abrir a folha no verso da capa.
CZ	Strana	117-126	Pro přečtení návodu k obsluze rozložte prosím první stranu obálky.
GR	Σελίδα	127-136	Για να διαβάσετε αυτές τις οδηγίες χρήσης, ξεδιπλώστε την πρώτη σελίδα του εξώφυλλου.
HU	Oldal	137-146	A kezelési útmutató elolvasásához kérjük nyissa fel az alső borítóoldalt.
PL	Strana	147-156	Aby przeczytać instrukcję obsługi proszę rozłożyć pierwszą stronę okładki.
CN	页	157-165	阅读这些说明书时,请先打开扉页。
RU	Страница	166-176	Чтобы прочитать инструкцию по эксплуатации, откройте вторую страницу обложки .

265 197 67 57 Ø22.5 GESIPA Ø66 73 97 287

DE Ersatzteile

GB Spare Parts

FR Pièces détachées

Exploded view diagram of a mechanical assembly with numbered parts for identification

Exploded view diagram of a GPS191 printer with numbered parts for identification

1 •	143 4955 17/24
	143 4973 17/27
	143 4974 17/29
	143 4975 17/32
2	143 4956
3 • 143 4129
4 •	143 4958
	143 4173 BT*
5 •	143 4959
	143 4992 BT*
6 • 144 5314
7 143 4966
8	143 4957
9	144 5768
10	143 5027
11	145 7363
12	143 4967
13	143 5028
14	145 7361
15	143 4952

16	144 5763
17 143 5031
18	144 5770
19	144 5769
20	146 2906
21	144 5774
22 • 143 5030
23	144 5773
24	144 5772
25	145 7364
26	143 5017
27	143 5016
28	143 4978
29	144 5760
30	143 4953
31	143 5032
32	143 5034
	143 5033
	146 2907

- Verschleißteile, wearing parts, pièces consommables, piezas consumibles, produzione di pezzi resistenti all'abrasione, sluitstukken, sliddele, slitdelar, slitedeler, sulkuosat, peças consumíveis, spotřební materiál, παραγωγή ανταλλακτικών, kopó alkatrészek, zużycie części, 耐磨零件, износ деталей

$$ B T = B U L B - T I T E ^ {\circledR} $$

Inhaltsverzeichnis

1. Blindniet-Setzgerät......8

2. Quick charger and battery 21

2.1 Technical data ....21
2.1.1 Quick charger 21
2.1.2 Battery 21
2.2 Safety information 22
2.2.1 Quick charger 22
2.2.2 Rechargeable battery 22
2.3 Charging procedure....23
2.4 Battery care....23
2.5 Environmental protection....24

3. Repairs 24

4. Troubleshooting ....24

4.1 Blind rivet is not set 24
4.2 No spent mandrel disposal....25
4.3 Red lamp indicates fault 25

5. Warranty 26

6. CE Declaration of conformity....26

1. Blind rivet setting tool

1.1 Intended use

As described in these operating instructions, the riveting tool may only be used for the purpose of setting blind rivets.

Observe the safety information!

1.2 Safety instructions

Caution!

The following safety rules must be observed to ensure adequate protection against electric shocks, injuries or fire hazards:

• The riveting tool is intended solely for the purpose of processing blind rivets.
• Never overload the tool; work within the specified working capacity.
• Never use the riveting tool in a humid or wet environment or close to flammable liquids or gases. Danger of explosion!

- Ensure that the battery is properly secured in the handle.

• Always remove the battery when the riveting tool is not in use and for maintenance.

- Never use the riveting tool as a hammer.

- When not in use, keep the riveting tool in a dry, closed room and out of the reach of children.

- Always wear protective goggles when working with the riveting tool. Personal protective equipment such as protective clothing, gloves, safety helmet, non-slip footwear, ear protection and fall arresting device is recommended.

- The air inlets for the motor should not be obstructed; do not insert any objects into them.

- When putting down the riveting tool, make sure that it cannot fall.

- Use only genuine spare parts for repairs.

- Repairs must be carried out only by skilled personnel. In case of doubt, always send in the riveting tool to the manufacturer.

- Do not use tool without material! The blind rivet could be flung from the riveting tool! Never turn the riveting tool towards yourself or towards another person!

- The spent mandrel container (No. 31) must remain mounted on the riveting tool during operation.

1.3 Working range

For blind rivets up to ∅ 5 mm in all materials. BULB-TITE® blind rivets 4 mm; 5.2 mm and 6.3 mm ∅ aluminium and steel.

1.4 Equipment/accessories

Nosepieces: 17/32 in working position

17/27, 17/29 and 17/24 in magazine

Wrench: WAF 12 (cover for nosepiece magazine)

Hanger: Concealed in housing

Quick-change battery: 14.4 V

1.5 Technical data

Weight: 2.0 kg (with battery)

Stroke: 20 mm

Drive: DC motor 14.4 V

Setting force: 10,000 N

Noise emission: L 78.5 dB

Measurement uncertainty K = 3 dB

Vibration: < 2.5 m/s ^4

Measurement uncertainty K = 1.5 m/s^2

1.6 Nosepiece allocation

Rivet ∅ (mm) Rivet material Nosepiece Part No.
2.4	Al	17/18*	143 4976
3.2	CAP® Al, CAP® Cu	17/18*	143 4976
3 and 3.2	Al, Cu, steel, stainless steel, Stinox, Al/Al, PG Al, PG steel, PG stainless steel	17/24	143 4955
4	Al, Cu, CAP® Al, CAP® Cu	17/24	143 4955
4	Steel, Al/Al, PG Al	17/27	143 4973
4	Stainless steel, Stinox, PG steel, PG stainless steel	17/29	143 4974
4.8 and 5	Alu, CAP® Al, CAP® Cu, PG-Al	17/29	143 4974
4.8 and 5	Steel, Al/Al	17/32	143 4975
4.8 and 5	PG steel, PG stainless steel, G-Bulb	17/36*	143 4977
6	Al	17/36*	143 4977

* available as special accessory. Elongated nosepieces and other special nosepieces are available on request.

BULB-TITE® ∅ (mm) Rivet material Nosepiece Part No.
4 Al/Al 17/26 BT* 143 4985
5.2 Al/Al 17/32 BT* 143 4986
6.3 Al/Al, steel/steel 17/42 BT** 143 4988

BULB-TITE®∅ (mm)	Rivet material Jaw pusher Part		No. Jaws Part	No.
6.3	Al/Al, steel/steel	5**	143 4992	4**	143 4173

* available as special accessory. Elongated nosepieces and other special nosepieces are available on request.
** also available as conversion kit Part No. 143 5033.

1.7 Start-Up

Before starting the riveting tool, read and observe the operating instructions and safety information and keep in a safe place.

• Insert fully charged battery in correct position into riveting tool.
• Select nosepiece from Table 1.6 and screw on (17/32 in working position).

Caution!

The air inlets for the motor should not be obstructed; do not insert any objects into them.

1.7.1 To attach spent mandrel container

- Fully screw on spent mandrel container (No. 31) by turning clockwise.

1.7.2 To set a blind rivet

a. Pressing and holding the switch:

Press and hold the switch to start riveting. The pulling process stops automatically when the rivet reaches the rear end position. The tool automatically assumes the front starting position when the switch is released.

b. Tapping the switch:

Riveting is triggered by briefly tapping and immediately releasing the switch. As soon as the mandrel breaks off, the blind riveting tool stops and automatically re-assumes the front starting position.

1.8 Maintenance

Maintenance of the riveting tool is limited to the complete jaw mechanism and its wearing parts:

• Detach battery from riveting tool.
• Unscrew steel head sleeve (No. 2) with WAF 27 open-ended spanner and clean.

Check for deposits in the tip of the steel head sleeve (No. 2).

• Use WAF 17 open-ended spanner to release jaw housing (No. 3) from adapter (No. 8).
• Remove jaws (No. 4), clean and oil sliding surfaces; replace if worn.
• Re-assemble in reverse order ensuring that all parts are tightened!

Regular maintenance will extend the service life of your high-quality GESIPA® tools which should be serviced at least every 2 years by an authorised workshop or by GESIPA® Service. We recommend servicing tools that are subject to intensive use ahead of schedule.

2. Quick charger and battery

2.1 Technical data

2.1.1 Quick charger

Type: 12355/12356

Input voltage: 220-240 V\~ / 50-60 Hz

Output voltage: 14.4 V

Output current: 1.5 A max.

Weight: 0.6

kg

2.1.2 Battery

Nominal voltage: 14.4 V

Number of cells: 4/8

Type of cells: Li-Ion

Capacity: 1.3 Ah / 2.6 Ah

Weight: 0.35 kg / 0.5 kg

2.2 Safety information

2.2.1 Quick charger

Caution!

The following safety rules must be observed to ensure adequate protection against electric shocks, injuries or fire hazards:

• The charger must only be used to charge GESIPA ^ rechargeable batteries.
• Regularly check the plug, power cable and charger and have them repaired by Service or by an authorised electrician when damaged.
• Use only genuine power cables and genuine spare parts for repairs.
• Never use the riveting tool in a humid or wet environment or close to flammable liquids or gases. Danger of explosion!
  • Take the charger out of its packaging before use.

Using minimum force, insert the GESIPA® battery in the correct position (+pole to +pole) into the charger.

• Never try to charge non-rechargeable batteries.
• Store the charger in a dry, closed room and out of the reach of children.
• Never insert metallic parts into the battery compartment - danger of short circuiting.
• If the charger is wall-mounted, make sure that external influences (e.g. vibration) cannot cause the battery to fall out of the charger.
• The battery charger is designed only for use at altitudes up to 2000 m above sea level.
• This battery charger must not be operated by persons with restricted physical, sensory or mental abilities nor by inexperienced or unskilled persons unless they are supervised by someone who is responsible for safety or receive instructions from them on how to use the charger.

2.2.2 Rechargeable battery

Caution!

The following safety rules must be observed to ensure adequate protection against electric shocks, injuries or fire hazards:

• Never try to charge a damaged battery.
• Do not insert a dirty or wet battery into the charger.
• Never discard batteries into household waste, fire or into water.
• Do not charge batteries at a temperature below 0^ !

2.3 Charging procedure

• Only charge GESIPA ^ batteries at a temperature between 0 °C and 40 °C!
  • Take the quick charger out of its packaging and connect to the power supply. Pay attention to the voltage specified on the rating plate!
• Using minimum force, insert the GESIPA ^ battery in the correct position (+pole to +pole) into the charger.
• The charging operation starts automatically.

Function indicators

Steady green Battery charged / trickle charging
Flashing green Charging
Steady red Impermissible charging temperature
Flashing red Battery defective

Charging times

Battery type Part No. Charging time*
1.3 Ah 143 4921 approx. 50 min
2.6 Ah 145 7269 approx. 100 min.

* Charging times may vary depending on the residual capacity and the battery temperature.

2.4 Battery care

• To obtain an optimum charge, allow the battery to cool down before inserting it in the charger.
- The GESIPA ^® battery can be recharged approx. 1000 times and reaches its full capacity after several charges.
- Do not insert the battery into the charger after each use.
- Only charge the battery when it is discharged and rivets can no longer be set. Only recharge the battery after a prolonged idle period.
- Significantly shorter battery operating times, despite proper recharging, indicate that the battery needs to be replaced.
- Store batteries in a dry place where there is no danger of frost. The optimum operating temperature range is 10°C to max. 50°C.

2.5 Environmental protection

If batteries need to be replaced, please observe the following:

• Return used GESIPA ^® rechargeable batteries to your dealer or to GESIPA ^® for recycling.
• Never discard used batteries into household waste, fire or into water!

Caution!

In all EU countries (except Germany) the relevant national regulations for implementing the EU guideline shall apply.

- In accordance with the EU Directive 2002/96/EC (WEEE), in Germany, this tool is registered under the WEEE Reg.-No. DE 45695505. If the tool has an 8-digit serial number it can be returned free of charge to GESIPA® for correct disposal.

3. Repairs

Repairs under warranty are carried out by the manufacturer. Repairs outside the warranty period should only be carried out by skilled technical personnel. Failure to observe the assembly and setting procedures and operation by non-skilled personnel may result in serious damage to the riveting tool. In case of doubt, always send the riveting tool back to the supplier or to GESIPA®.

4. Troubleshooting

4.1 Blind rivet is not set

Cause Corrective measures
Battery switched off because it has been idle for longer than 21 days	Place battery in the charger for 2 minutes (see 2.4)
Battery discharged Charge battery; replace if necessary
Jaws (No. 4) dirty or worn Clean and oil sliding	surfaces or replace (see 1.8)
Jaw mechanism loose Tighten (see 1.8)
Compression spring weakened (No. 6) Replace
Tool does not operate when yellow trigger button is pressed (red indicator light)	(see 4.3)

4.2 No spent mandrel disposal

Cause Corrective measures
Wrong nosepiece (No. 1) used Exchange according to table (see 1.6)
Nosepiece worn (No. 1) Replace
Mandrel jammed in jaws (No. 4) Release mandrel, clean jaws and jaw housing, oil sliding surface or replace jaws (see 1.8)
Inside of steel head sleeve (No. 2) dirty Clean (see 1.8)
Spent mandrel container (No. 31) full Detach and empty
Passageway blocked Remove jammed mandrels and check for trouble-free ejection (see 1.8)

4.3 Red lamp indicates fault

When pressing the trigger button

Cause Corrective measures
Riveting tool not in front end position Release	trigger button

During pulling operation

Cause Corrective measures
Overload Use tool within working range as specified in table (see 1.6.)
Electronics overheated Allow riveting tool to cool down in air
Battery discharged Charge or replace

After releasing the trigger button

Cause Corrective measures
Front end position not reached Tighten jaw me	mechanism (see 1.8 and 4.2)

Caution!

If faults occur that are indicated by the red lamp and cannot be rectified as described above, have the riveting tool repaired by a skilled technician or send it in to the manufacturer.

5. Warranty

The applicable terms and conditions of warranty shall apply and can be viewed under following link: www.gesipa.com/agb

6. CE Declaration of conformity

We hereby declare that the design and construction of the tool named below, as well as the version that we have put on the market, complies with applicable fundamental health and safety requirements stipulated in EU directives. Tool modifications made without our authorisation shall render this declaration void. The safety information in the product documentation provided must be observed. This document must be retained.

AccuBird®

• DIN EN ISO 12100:2011
• DIN EN 60745-2-1:2011-01
• DIN EN ISO 82079-1:2013
• DIN EN 55014-1:2016
• DIN EN 55014-2:2016
• DIN EN 61000-4-2:2009
• DIN EN 61000-4-3:2011
• DIN EN 62233:2008+
• EN 60335-1:2012
• EN 60335-2-29:2010
• DIN EN 62133:2013
• 2012/19/EU
• 2011/65/EU

Authorised documentation representative:

GESIPA Blindniettechnik GmbH

Nordendstraße 13-39

meetonzekerheid K = 3dB

Trillingen: < 2,5 m/s²

meetonzekerheid K = 1,5 m/s²

1.6 Indeling mondstukken

Blindklinknagel ∅ (mm) Te	klinken materiaal Mondstuk Artikelnr.
2,4 aluminium 17/18* 143 4976
3,2 CAP	®-aluminium, CAP®-Cu	17/18* 143	4976
3 en 3,2	aluminium, Cu, staal, rvs, Stinox, alu-minium/aluminium, PG-aluminium, PG-staal, PG-rvs	17/24	143 4955
4	aluminium, Cu, CAP®-aluminium, CAP®-Cu	17/24	143 4955
4	staal, aluminium/aluminium, PG-aluminium	17/27	143 4973
4 rvs, Stinox, PG-staal, PG-rvs	17/29	143 4974
4,8 en 5	aluminium, CAP®-aluminium, CAP®-Cu, PG-aluminium	17/29	143 4974
4,8 en 5	staal, aluminium/aluminium	17/32	143 4975
4,8 en 5	PG-staal, PG-rvs, G-Bulb	17/36* 143	4977
6	aluminium 17/36* 143 4977