TSV 60 KEBQ - Saw FESTOOL - Free user manual and instructions

USER MANUAL TSV 60 KEBQ FESTOOL

7Plunge-cut saw Serial number

We as the manufacturer declare under our sole responsibility that the product(s) fulfill(s) all the relevant provisions of the following UK Regulations and are manufactured in accordance with the following desig- nated standards: S.I. 2008/1597 Supply of Machinery [Safety] Regulations 2008 S.I. 2016/1091 Electromagnetic Compatibility Regulations 2016 S.I. 2012/3032 Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equpment Regulations 2012 BS EN 62841-1:2015 BS EN 62841-2-5:2014 BS EN 55014-1:2017 + A11:2020 BS EN 55014-2:2015 BS EN 61000-3-2:2014 BS EN 61000-3-3:2013

BS EN IEC 63000:2018

Signed on behalf of and in name of Festool GmbH Wertstr. 20, 73240 Wendlingen, GERMANY Place and date of declaration: Wendlingen, 2023-02-15 Markus Stark Head of Product Development Christian Bader Head of Development Functions

EU Declaration of Conformity. We declare under sole responsibility that this product complies with all the relevant requirments in the following EU Directi- ves, and following standards or normative documents were applied:

2.1 General power tool safety warnings

WARNING! Read all safety warnings, in structions, illustrations and specifica tions provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

2.2 Safety instructions for specific circular

saws – Only for AS/NZS: The tool shall always be supplied via residual current device with a rated residual current of 30 mA or less. Cutting procedures – DANGER: Keep hands away from cut ting area and the blade. Keep your second hand on auxiliary handle, or motor hous ing. If both hands are holding the saw, they cannot be cut by the blade. – Do not reach underneath the workpiece. The guard cannot protect you from the blade below the workpiece. – Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below the workpiece. – Never hold the workpiece in your hands or across your leg while cutting. Secure the workpiece to a stable platform. It is impor tant to support the work properly to mini mise body exposure, blade binding, or loss of control. – Hold the power tool by the insulated han dle surfaces if you intend to perform work English 23that entails a risk of cutting into hidden power cables or the tool's own power ca ble. Contact with live cables transfers an electric current to metal components on the electric power tool and causes electric shocks. – When ripping, always use a rip fence or straight edge guide. This improves the ac curacy of cut and reduces the chance of blade binding. – Always use blades with correct size and shape (diamond versus round) of arbour holes. Blades that do not match the mount ing hardware of the saw will run off-centre, causing loss of control. – Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of op eration. Kickback causes and related warnings – kickback is a sudden reaction to a pinched, jammed or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator; – when the blade is pinched or jammed tight ly by the kerf closing down, the blade stalls and the motor reaction drives the unit rap idly back toward the operator; – if the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator. Kickback is the result of saw misuse and/or in correct operating procedures or conditions and can be avoided by taking proper precautions as given below. – Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to ei ther side of the blade, but not in line with the blade. Kickback could cause the saw to jump backwards, but kickback forces can be controlled by the operator, if proper pre cautions are taken. – When blade is binding, or when interrupt ing a cut for any reason, release the trig ger and hold the saw motionless in the material until the blade comes to a com plete stop. Never attempt to remove the saw from the work or pull the saw back ward while the blade is in motion or kick back may occur. Investigate and take cor rective actions to eliminate the cause of blade binding. – When restarting a saw in the workpiece, centre the saw blade in the kerf so that the saw teeth are not engaged into the material. If a saw blade binds, it may walk up or kickback from the workpiece as the saw is restarted. – Support large panels to minimise the risk of blade pinching and kickback. Large pan els tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel. – Do not use dull or damaged blades. Un sharpened or improperly set blades pro duce narrow kerf causing excessive fric tion, blade binding and kickback. – Blade depth and bevel adjusting locking levers must be tight and secure before making the cut. If blade adjustment shifts while cutting, it may cause binding and kickback. – Use extra caution when sawing into exist ing walls or other blind areas. The pro truding blade may cut objects that can cause kickback. Guard function – Check the lower guard for proper closing before each use. Do not operate the saw if the lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If the saw is accidentally dropped, the lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut. – Check the operation and condition of the guard return spring. If the guard and the spring are not operating properly, they must be serviced before use. The guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris. – Assure that the base plate of the saw will not shift while performing a "plunge cut". Blade shifting sideways will cause binding and likely kick back. – Always observe that the guard is covering the blade before placing the saw down on bench or floor. An unprotected, coasting English 24blade will cause the saw to walk back wards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after the switch is released. Function of the feeler wedge [1-21] (Kickback Stop function) – Every time the saw blade is replaced, clean the feeler unit [5-9] by blowing it out or using a brush. Any contamination of the feeler unit may impair the KickbackStop function and therefore prevent the saw blade from being stopped. – Do not operate the saw if the feeler wedge is bent. Even the slightest damage can slow the braking of the saw blade.

2.3 Safety instructions for the pre-

assembled saw blade Usage – The maximum speed specified on the saw blade must not be exceeded and the speed range must be adhered to. – The pre-installed saw blade is only de signed for use in circular saws. – The scoring unit saw blade is only intended for use in the Festool TSV 60. It is intended for processing wood and wood-like materi als, as well as for machining plastics in the form of a coating or plastic solid material. – Proceed with extreme care when unpack ing, packing and handling the tool (e.g. in stalling it in the machine). There is a risk of injury from extremely sharp cutting edges! – When handling the tool, wearing safety gloves provides a more secure hold of the tool and further reduces the risk of injury. – Circular saw blades with cracked bodies must be replaced. Repair is not permitted. – Circular saw blades with a combination de sign (soldered saw teeth) with saw tooth thickness smaller than 1 mm must no lon ger be used. – WARNING! Do not use tools with visible cracks or blunt or damaged cutting edges. Installation and mounting – Tools must be clamped in such a way that they cannot come loose during operation. – When assembling the tools, it must be en sured that the clamping takes place on the tool hub or the clamping surface of the tool, and that the cutting edges do not come into contact with other components. – Do not lengthen the key or tighten by hitting with a hammer. – The clamping surfaces must be cleaned to remove contamination, grease, oil and wa ter. – Clamping screws must be tightened ac cording to the manufacturer's instructions. – Only securely installed rings, e.g. rings that have been pressed in or those that are held in position by an adhesive bond, may be used to adjust the hole diameter of circular saw blades to the spindle diameter of the machine. The use of loose rings is not per mitted. – After changing the saw blade, the machine needs to be checked and, where necessary, readjusted according to the operating in structions. Service and maintenance – Repairs and sanding work may only be car ried out by Festool customer service work shops or experts. – The tool design must not be changed. – Deresinify and clean the tool regularly (cleaning agent with pH between 4.5 and 8). – Blunt edges can be resharpened on the clamping surface to a minimum cutting edge thickness of 1 mm. – The scoring unit saw blade cannot be re sharpened. – Only transport the tool in suitable packag ing – risk of injury!

2.4 Further safety instructions

Wear suitable personal protective equip ment: Ear protection, safety goggles, a dust mask for work that generates dust. – Harmful/toxic dust may be produced dur ing your work (e.g. paint containing lead, certain types of wood or metals). Contact with or inhalation of this dust may pose a risk for the operating personnel or persons in the vicinity. Comply with the safety regu lations that apply in your country. – Wear suitable breathing protection to pro tect your health. In enclosed spaces, en sure that there is sufficient ventilation and connect a mobile dust extractor. – This power tool cannot be installed in a work bench. The power tool may become unsafe and cause serious accidents if in English 25stalled in benches from other manufactur ers or self-manufactured work benches. – Check whether there are any signs of damage to the housing components, such as cracks or stress whitening. Have any damaged components repaired before us ing the power tool. – Use appropriate detection devices to look for any hidden supply lines or consult your local utility company. If the insertion tool makes contact with live cables, it can result in fire and electric shock. Damage to a gas pipe can lead to an explosion. Penetration of a water pipe can result in damage to property. – Do not lift or carry the power tool by the cable.

2.5 Sawing aluminium

When sawing aluminium, the following meas ures must be taken for safety reasons: – Wear protective goggles. – Regularly clean dust deposits from the mo tor housing on the power tool. – Use an aluminium saw blade. – Close the viewing window. – Install an upstream residual-current circuit breaker (RCD, PRCD). – When sawing panels, they must be lubrica ted with petroleum, but thin-walled profiles (up to 3 mm) can be sawed without lubrica tion.

The levels determined in accordance with EN 62841 are typically: Sound pressure level L

= 90 dB(A) Sound power level L

= 101 dB(A) Uncertainty K = 3 dB CAUTION Noise generated when working Risk of damage to hearing ► Use ear protection. Vibration emission level a

(vector sum for three directions) and uncertainty K measured in accordance with EN 62841: Sawing wood

The specified emission levels (vibration, noise) – are used to compare machines. – They are also used for making preliminary estimates regarding vibration and noise load during operation. – They represent the primary applications of the power tool. CAUTION The emission values may deviate from the specified values. This is dependent on how the tool is used and the type of workpiece being machined. ► The actual load during the entire operating cycle must be evaluated. ► Depending on the actual load, suitable pro tective measures must be defined in order to protect the operator. 3 Intended use Circular saws are designed for sawing wood, materials similar to wood, gypsum and cement- bonded fibre materials and plastics. When fitted with the special saw blades for aluminium that are offered by Festool, these machines can also be used for sawing aluminium. Materials containing asbestos must NOT be processed. Do not use cutting or abrasive wheels. The user is liable for improper or non-in tended use.

The scoring unit is only permitted to be activa ted in combination with the guide rail and when processing: – Wooden materials and wood-based materi als – Plastics in the form of a coating or plastic solid material

Only use saw blades with the following dimen sions: – Saw blades according to EN 847-1 – Saw blade diameter 168 mm – Cutting width 1.8 mm – Locating bore 20 mm – Standard blade thickness 1.2 mm – Suitable for speeds of up to 9 500 rpm English 26For splinter-free cuts, the following saw blades are suitable for use in combination with the scoring unit: – Circular saw blade HW 168 x 1.8 x 20 WD42 – Circular saw blade HW 168 x 1.8 x 20 TF52 For the scoring unit, only use Festool saw blades with the following data: – Saw blades according to EN 847-1 – Saw blade diameter 47 mm – Cutting width 1.9–2.5 mm – Locating bore 6.35 mm – Standard blade thickness 1.6 mm – Suitable for speeds of up to 26 000 rpm Festool saw blades comply with EN 847-1. Only saw materials for which the saw blade in question has been designed. 4 Technical data Circular saw TSV 60 KEBQ TSV 60 KEB Removable mains power cable (plug-it) ✓ ✕ Power consumption 1 500 W Speed 3 000 ‑ 6 800 rpm Max. speed (no-load) 6 800 rpm Inclination 0° to 45° Cutting depth at 0° 0–62 mm Cutting depth at 45° 0–45 mm Saw blade dimensions 168 x 1.8 x 20 mm Device dimensions (incl. extractor connector) (L x W x H) 414 x 180 x 259 mm Weight as per EPTA procedure 01:2014 (without mains power cable) 6 kg Scoring unit Power consumption 190 W 110 V version 150 W Speed 22 000 - 16 000 rpm Max. speed (no-load) 22 000 rpm Recommended cutting depth with FS guide rail max. 2.0 mm Cutting width 1.95–2.5 mm 5 Parts of the device

[1-1] Adjustable jaws [1-2] Speed control [1-3] KickbackStop function OFF button [1-4] KickbackStop function status LED [1-5] Handles [1-6] Lever for changing the tool [1-7] Safety lock [1-8] On/off switch [1-9] Extractor connector [1-10] Rotary knobs for adjusting the angle [1-11] Cable routing [1-12] Mains power cable [1-13] Start/end position of saw blades (both sides) [1-14] Lever for adjusting the scoring unit only [1-15] Split scale for the cutting depth stop (with/without a guide rail) [1-16] Cutting depth adjusting screw for re conditioned saw blades [1-17] Cutting depth stop [1-18] Angle scale [1-19] Gauge marker [1-20] Viewing window/chip guard [1-21] Feeler wedge [1-22] Protective lid English

[1-23] Button for the scoring unit spindle stop [1-24] Adjusting wheel for cutting width/ cutting depth of scoring unit [1-25] Adjusting wheel for lateral offset of the scoring unit [1-26] Lever for activating/deactivating the scoring unit The illustrations specified are located at the be ginning and end of the operating instructions. Accessories shown or described are not always included in the scope of delivery. 6 Commissioning WARNING Unauthorised voltage or frequency. Risk of accidents ► The mains voltage and the frequency of the power source must correspond to the specifications on the name plate. ► In North America, only Festool machines with the voltage specifications 120 V / 60 Hz may be used. Always switch off the machine before connecting and disconnecting the mains power cable. Only use guide rails with a splinter guard that has been cut into using this machine (see sec tion 12.2). The scoring unit is not aligned with the main saw blade when delivered. Adjust the scoring unit before using it for the first time (see section 8, in the order 8.4/ 8.5).

6.1 Machines with plug-it connection

Applies to TSV 60 KEBQ. CAUTION Heating of the plug it connection if bayonet fitting is not completely locked Risk of burns ► Before switching on the power tool, make sure that the bayonet fitting at the mains cable is closed fully and locked. Connecting and detaching the mains power ca ble [1-12] see Fig. [2]. 7 Main unit settings WARNING Risk of injury, electric shock ► Always disconnect the mains plug from the socket before performing any work on the machine.

Speed control You can continuously adjust the speed within the speed range using the adjusting wheel [1-2] (see "Technical data"). This enables you to opti mise the cutting speed to suit each surface. Speed range per material Solid wood (hard, soft) 6 Chipboard and hardboard 3–6 Laminated wood, blockboard, veneered and laminated panels

Laminate, mineral materials 4–6 Plaster- and cement-bonded chipboard and fibreboard 1–3 Aluminium panels and profiles up to 15 mm 4–6 Plastics, fibre-reinforced plastics, paper and fabric 3–5 Acrylic glass 4–5 Overload protection Electronic overload protection protects the mo tor from damage if there is an extreme over load. In this case, the motor remains at a stand still and only starts up again once the load has been removed. To restart the machine, you must switch it on again. Brake The saw comes with an electronic brake. The saw blade is stopped electronically within ap proximately two seconds of switching off the machine. WARNING! The scoring unit does not have an electronic brake and continues to run for ap prox. 2 seconds after the saw has been switch ed off. Temperature cut-out The power supply is restricted and the speed reduced if the motor exceeds a certain temper ature. The power tool continues operating at re English 28duced power to allow the ventilator to cool the motor quickly. The power tool starts up again automatically once the motor has cooled suffi ciently.

7.2 Adjusting the cutting depth

The cutting depth can be set at 0–62 mm at the cutting depth stop [3-1]. The saw unit can now be pushed downwards as far as the cutting depth that is set. Cutting depth without guide rail max. 62 mm +FS Cutting depth with FS guide rail max. 57 mm

7.3 Adjusting the cutting angle

Between 0° and 45° ► Open the rotary knobs [4-1]. ► Swivel the saw unit to the desired cutting angle [4-2]. ► Close the rotary knobs [4-1]. Both positions (0° and 45°) are set at the factory and can be readjusted by the cus tomer service team. When making angled cuts, slide the view ing window [1-20] to the highest position.

7.4 Selecting the saw blade

Festool saw blades are identified by a coloured ring. The colour of the ring represents the ma terial for which the saw blade is suited. Refer to the necessary saw blade data (see sec tion 3.2). Colour Material Symbol Yellow Wood Red Laminate, mineral ma terial HPL/TRESPA

Green Plaster- and cement- bonded chipboard and fibreboard Blue Aluminium, plastic "$3:-

7.5 Changing the saw blade [5]

WARNING Risk of injury, electric shock ► Always disconnect the mains plug from the socket before performing any work on the machine. CAUTION Risk of injury from hot and sharp insertion tool ► Do not use any blunt or faulty insertion tools. ► Wear protective gloves when handling an insertion tool. Removing the saw blade ► Swivel the saw to 0° before replacing the saw blade and adjust the maximum cutting depth. ► Turn the lever [5-3] as far as it will go. Op erate the lever only when the saw is at a standstill! ► Push the saw unit down until it engages. ► Lay the saw on its side on a stable base. Saw blade side upwards. ► Loosen the screw [5-5] using the Allen key [5-2]. ► Remove the saw blade [5-8]. Cleaning the feeler unit WARNING! Any contamination of the feeler unit may impair the KickbackStop function and therefore prevent the saw blade from being stopped. ► Hold the saw unit securely by its handle, close the lever [5-3] and press the saw unit all the way down. ► Release the lever [5-3] again and click the saw unit into place. ► Clean the feeler unit [5-9] by blowing it out or using a brush. Inserting the saw blade WARNING! Check the screws and flange for contamination and only use clean and undam aged parts. ► Hold the saw unit securely by its handle and turn the lever [5-3] as far as it will go. ► Push the saw unit down until it engages. ► Insert a new saw blade. WARNING! The direction of rotation of the saw blade [5-7] and saw [5-4] must match. Serious injuries may occur in the event of non-compliance. English 29► Insert the outer flange [5-6] in such a way that the pulling peg engages in the recess of the inner flange. ► Tighten the screw [5-5]. ► Hold the saw unit securely by its handle, close the lever [5-3] and guide the saw unit back upwards.

WARNING Health hazard posed by dust ► Always work with an extractor. ► Comply with national regulations. ► When sawing carcinogenic materials, al ways connect a suitable extraction mobile in accordance with national regulations. Do not use the chip collection bag. Independent extraction ► Secure the connection piece [6-2] of the dust collection bag [6-3] at the extractor connector [6-1] with a clockwise rotation. ► To empty, remove the connection piece of the dust collection bag from the extractor connector with an anti-clockwise rotation. Blockages in the guard may impair safety fea tures. To avoid blockages, it is therefore better to work with a mobile dust extractor at full suc tion power. Static charge may occur when sawing (e.g. MDF). If this is the case, work with a mobile dust extractor and an antistatic suction hose. Festool mobile dust extractor A Festool mobile dust extractor with a suction hose diameter of 27/32  mm or 36  mm (36 mm recommended due to the reduced risk of clog ging) can be connected to the extractor connec tor [6-1]. The adapter on a 27 diameter suction hose is inserted into the angle adapter [6-4]. The adapter on a 36 diameter suction hose is inser ted over the angle adapter [6-4]. CAUTION! A static charge may build up if no antistatic suction hose is used. The user may receive an electric shock and the power tool's electronics may be damaged. 8 Scoring unit settings WARNING Risk of injury, electric shock ► Always disconnect the mains plug from the socket before performing any work on the machine.

8.1 Scoring unit adjustment procedure

The scoring unit must be aligned with the main saw blade. The work result is influenced by a wide range of limiting conditions. Therefore, check the alignment of the scoring unit before actually cutting with test cuts. ► Set the guide play between the saw and guide rails correctly (see section 12.2). This is important for a precise cut. ► Set the required cutting depth for the main saw blade (see section 7.2). (Recommenda tion: The tooth projection should be at least 12 mm if good edge quality is to be achieved on the underside of the workpiece.) ► Perform a test cut with the scoring unit ac tivated at a low scoring depth. ► Adjust the lateral offset (see section 8.4) until the scoring groove is aligned with the cut of the main saw blade. Check by per forming further test cuts. ► Adjust the cutting width of the scoring groove on the main saw blade (see sec tion 8.5). Test cuts are also imperative here. ► Repeat both of the previous steps until the required cut result is achieved. Always drive at least 20 ‑ 30 cm into the workpiece with the test cuts. At the start of a rip cut, there may be a larger scoring depth and therefore a wider scoring groove than in the rest of the workpiece.

8.2 Activating/deactivating the scoring

unit [7] Activating (ON) ► Turn the lever for activating/deactivat ing [7-1] upwards as far as it will go. Plunging the main unit also plunges the scoring unit saw blade. Deactivating (OFF) ► Turn the lever for activating/deactivat ing [7-1] 90° downwards. The main unit plunges without the scoring unit saw blade. English 30The original depth and cutting width set tings remain.

8.3 Activating/deactivating the scoring unit

adjustment only [8] Activating ► Turn the lever for adjusting the scoring unit only [8-1] to the right as far as it will go. The main saw blade is prevented from cutting. The main saw blade also rotates when scoring. Deactivating ► Turn the lever for adjusting the scoring unit only [8-1] to the left as far as it will go. The main saw blade saws at the cutting depth set.

8.4 Setting the lateral offset [9]

The cut by the scoring unit blade must be centrally aligned with the cut by the main saw blade. ► Set the lateral offset on the adjusting wheel [9-1]. Turning in a clockwise direction (R): The scoring unit moves away from the guide rail. One revolution: – 0.5 mm axial travel One catch: – 0.025 mm axial travel

8.5 Adjusting the cutting width (cutting

depth) of the scoring unit [10] The scoring unit saw blade has a conical cutting tooth, which means that the cutting width is controlled through the cutting depth. ► Adjust the cutting width [10-1] on the ad justing wheel. Turning in a clockwise direction (+): The cutting depth and cutting width increase. One revolution: – Change to the cutting width: 0.32 mm – Change to the cutting depth: 1.3 mm One catch: – Change to the cutting width: 0.025 mm – Change to the cutting depth: 0.1 mm Recommendation: Only set the cutting width to be slightly wider than the cutting width of the main saw blade.

8.6 Changing the scoring unit saw

blade [11] WARNING Risk of injury, electric shock ► Always disconnect the mains plug from the socket before performing any work on the machine. CAUTION Risk of injury from hot and sharp insertion tool ► Do not use any blunt or faulty insertion tools. ► Wear protective gloves when handling an insertion tool. Removing the scoring unit saw blade ► Activate the scoring unit (see section 8.2). ► Turn the lever for changing the tool [11-1] as far as it will go. ► Lay the saw on its side on a stable base. Saw blade side upwards. ► Press and hold the spindle stop [11-2]. Loosen the screw [11-5] using the small Al len key [11-3] (left-hand thread). ► Remove the scoring unit saw blade [11-7]. Inserting the scoring unit saw blade WARNING! Check the screw [11-5] for contam ination. Only use clean and undamaged parts. ► Insert the new saw blade. Imprinted side upwards. WARNING! The direction of rotation of the saw blade [11-6] and saw [11-4] must match. Serious injuries may occur in the event of non-compliance. ► Press and hold the spindle stop [11-2]. Insert the screw [11-5] and tighten using the small Allen key [11-3] (left-hand thread).

8.7 Dust extraction on the scoring unit

► When working with the scoring unit, slide the viewing window [1-20] fully down. Dust generated at the scoring unit is directed to the dust extraction. English 319 Working with the electric power tool When working on the machine, observe all of the safety warnings that are listed at the start as well as the following rules: Before starting – Before each use, check whether the drive unit with the saw blade correctly and fully swivels back up into its initial position in the protective housing. Do not use the saw if the upper end position is not secured. Never clamp or secure the swivelling drive unit at a specific cutting depth. This would mean that the saw blade is not protected. – Check the plunging mechanism prior to use and do not use the machine if it does not work correctly. – Check that the saw blade is securely in place. – Before each use of the saw, check that the KickbackStop is functioning properly (see

– Make sure that the rotary knob [1-10] is tightened before starting work. – Make sure that extractor hose and mains power cable do not snag the entire saw cut, either on the workpiece, the workpiece support or hazards on the ground. – To prevent the mains power cable from be ing damaged by sharp workpiece edges, hang the mains power cable in the cable holder [1-11]. – Position the workpiece so that it is stress- free and level. During work – It is imperative to deactivate the scoring unit when using without the guide rail. When using without the guide rail, there is a danger of the saw moving forwards unex pectedly. The larger cutting depth on the scoring unit causes damage to the work piece and the motor may become overloa ded. – Position the saw's plate such that it is al ways completely level during any work. – When working, always hold the power tool with both hands on the handles [1-5]. This is a prerequisite for precise work and is es sential for plunge-cutting. Plunge into the workpiece slowly and evenly. – Only guide the power tool towards the workpiece when it is switched on. – Always push the saw forwards [16-2], and never towards yourself. – Adapt the infeed speed to prevent the cut ters on the saw blade from overheating and prevent plastic materials from melting dur ing cutting. The harder the material to be sawn, the lower the feed speed needs to be. – Make sure that the guard completely sur rounds the saw blade before placing the saw on the worktop or on the ground.

9.1 Acoustic warning signals

Acoustic warning signals sound if the following operating states arise: Signal Cause Action Beeps once. Machine overloa ded Reduce the load on the machine. Beeps continu ously. Scoring unit faulty Deactivate the scoring unit. Con tact a Festool serv ice workshop or specialist dealer.

Pressing the switch-on lock unlocks the plung ing mechanism. ► Slide the switch-on lock [1-7] upwards and press the on/off switch [1-9] (press = ON / release = OFF). The saw unit can then be moved downwards. This causes the saw blade to emerge from the protective cover.

9.3 Sawing along the scribe mark

The gauge marker [12-2] displays the cutting line for 0° and 45° cuts (without a guide rail).

9.4 Cutting sections

Position the machine with the front part of the saw table on the workpiece, switch on the ma chine, push it down to the set cutting depth and push it forward in the cutting direction.

9.5 Sawing cut-outs (plunge cuts)

In order to avoid kickbacks, the following instructions must always be followed when plunge cutting: – Always position the machine with the rear edge of the saw table against a fixed stop. – When working with the guide rail, position the machine at the FS-RSP kickback stop (accessory) [16-4], which is clamped to the guide rail. English 32Procedure ► Place the machine on the workpiece and position it at a stop (KickbackStop). ► Switch on the machine. ► Slowly push the machine down to the set cutting depth and push it forward in the cut ting direction. The marks [12-1] indicate the absolute front and rear cutting points of the saw blade (Ø 168 mm) when using the saw at maximum cutting depth with the guide rail. Plunge cuts with scoring unit In some cases, it may be necessary to work ini tially with the scoring unit only (see section 8.3) and carry out the through cutting with the main saw blade in a second procedure. Deactivate the scoring unit when through cutting with the main saw blade (see section 8.2).

9.6 Saws with a scoring unit

The scoring unit cuts the surface of the work piece slightly wider than the main saw blade. This means that the main saw blade no longer comes into contact with the surface, preventing splinters. WARNING Risk of injury Sawing with the scoring unit creates ex tremely sharp cutting edges on the work piece. These pose a cutting hazard for fin gers, mains power cables, etc. ► Do not touch the cutting edge. ► Always keep mains power cables away from the cutting edge. CAUTION Risk of injury from the rotating scoring unit saw blade In the event of a fault in the main unit (e.g. overload), the main saw blade may stop while the scoring unit saw blade continues. ► Never reach into the area of the saw blades while the saw is connected to the mains. ► Fit the guide rail and set the correct play. ► Check the alignment of the scoring unit be fore actually cutting with appropriate test cuts (see section 8.1). ► Saw at the recommended feed speed of 2– 4 m/min. (For a 1 m cut, this equates to a time of approx. 15–30 seconds). For maximum precision, do not work with connected guide rails. 10 KickbackStop

10.1 KickbackStop function

WARNING Risk of injury The KickbackStop does not guarantee com plete protection against a kickback. ► Always concentrate on your work and refer to the safety instructions and warnings. A kickback while working may cause the saw to lift unintentionally. The feeler wedge [13-1] detects unintentional lifting (kickback) of the saw from the workpiece or a rail during work and triggers the quick-act ing braking of the saw blade (Fig. 13A). This reduces the risk of a kickback. However, it cannot be entirely ruled out. KickbackStop function status LED Colour Meaning Green The KickbackStop function is ac tive. Orange The KickbackStop function is deac tivated. Flashing orange The KickbackStop function is not active. The saw was started up before the feeler wedge was pressed against the workpiece or a guide rail. The saw's plate is not positioned such that it is completely level. Once the saw has been positioned such that is completely level, the LED will switch to green. If this is not the case, check the Kickback Stop function (see Section 10.5) Flashing red The KickbackStop function has been triggered.

10.2 Unintentional triggering of the

KickbackStop function Working without a guide rail on an uneven workpiece may cause the KickbackStop func tion to trigger unintentionally (Fig. 13B). The feeler wedge [13-1] runs along the work piece. If there is a recess in the workpiece, the position of the feeler wedge will correspond to the position when the workpiece or guide rail is English 33lifted. This triggers the KickbackStop function. It may then be necessary to work without the KickbackStop function (see Section 10.4).

10.3 Procedure after the KickbackStop

function has been triggered Triggered by unintentional lifting (kickback) ► Determine and eliminate any reasons for lifting. ► Check the machine for any damage. ► Check the feeler wedge for any damage. ► Check the KickbackStop function (see Sec tion 10.5). After the KickbackStop function has uninten tionally been triggered ► Release the on/off switch and wait until the KickbackStop function status LED is no lon ger flashing. ► Check whether there was an unintentional triggering of the KickbackStop function (see

Section 10.2) or a kickback.

► Try first to continue working with an active KickbackStop function. Only deactivate the KickbackStop function if you are working without a rail and your workpiece is so un even that the KickbackStop function would unintentionally be triggered several times (see Section 10.4).

10.4 Working without the KickbackStop

function WARNING Risk of injury If the KickbackStop function is deactivated, the saw blade is not stopped when it unin tentionally lifts. ► Only deactivate the KickbackStop function if you are working without a rail and your workpiece is so uneven that the Kickback Stop function would unintentionally be trig gered several times. Deactivate the KickbackStop function ► Press the KickbackStop function OFF but ton. ► Press and hold the on/off switch within ten seconds. The KickbackStop function remains deactivated until the on/off switch is next released. The KickbackStop function can only be de activated before the saw is switched on.

10.5 Checking the KickbackStop function

WARNING Risk of injury from a protruding saw blade. ► Carry out function testing on the guide rail. ► Before the function testing: – Remove the saw blade, – Deactivate the scoring unit, – Set the cutting depth to 0 mm (FS). ► Set the cutting depth to 0 mm (FS). ► Place the machine on the guide rail. ► Switch on the machine. ► Press the KickbackStop function OFF button four times at intervals of at least 0.5 sec onds within five seconds. The KickbackStop function status LED flashes alternately red and green. ► Within 15 seconds ▻ Press the saw unit down. ▻ Lift the machine at the rear and lower it again. A signal sounds, the status LED lights up green. The KickbackStop function operates fault-free. If no signal sounds and the status LED does not switch to green, the KickbackStop function is not operating fault-free. ► Check whether the function testing was car ried out correctly. ► Clean the feeler unit behind the saw blade (see "Changing the saw blade"). If the function testing remains unsuccessful, the machine must no longer be used. Contact your Festool service workshop. 11 Service and maintenance WARNING Risk of injury, electric shock ► Always pull the mains plug from the socket before performing any servicing and main tenance work. ► All maintenance and repair work which re quires the housing to be opened should al ways be carried out by an authorised serv ice workshop. Customer service and repairs must only be carried out by the manufac turer or service workshops. Find the nearest address at: www.festool.co.uk/service English 34Always use original Festool spare parts. Order no. at: www.festool.co.uk/service EKAT

Observe the following instructions: ► Damaged safety devices and parts, such as a faulty lever for changing tools [1-6], must be properly repaired or replaced in a recog nised specialist workshop, unless otherwise indicated in the operating manual. ► Check the condition and fault-free function ing of the recuperating springs, which push the entire drive mechanism bearing into the upper protected end positions. ► To ensure constant air circulation, always keep the cooling air openings in the housing clean and free of blockages. ► Use an extractor on all openings in order to remove wood chips and splinters from the power tool. Never open the protective lid [1-22]. ► When working with plaster- and cement- bonded fibreboards, clean the tool particu larly thoroughly. Clean the vents of the power tool and on/off switch using dry, oil- free compressed air. Otherwise, gypsum dust deposits may build up inside the power tool's housing and on the on/off switch and harden when exposed to humidity. This may impair the switching mechanism.

11.1 Reconditioned saw blades

You can use the adjusting screw [14-1] to pre cisely set the cutting depth for reconditioned saw blades. ► Set the cutting depth stop [14-2] to 0 mm (with guide rail). ► Unlock the saw unit and push it downwards as far as the stop. ► Screw the adjusting screw [14-1] in until the saw blade comes into contact with the workpiece. The scoring unit saw blade cannot be re sharpened because it contains a diamond tooth.

11.2 Saw table wobbles

The saw table must be on an even surface when adjusting the cutting angle. ► If the saw table wobbles, the setting must be implemented again.

11.3 Aligning the angle scale

See figure 15. 12 Accessories Always use accessories and consumable mate rials approved by Festool. See Festool www.festool.co.uk. The power tool may become unsafe and lead to serious accidents if other accessories and con sumables are used. In addition to the accessories described, Festool also provides a comprehensive range of system accessories that allow you to use your machine more effectively and in diverse appli cations, e.g.:

• Set-back stop FS-RSP

• Angle stop FS-WA and FS-WA/90°

• Mobile saw table and work bench STM 1800

• Multifunction table MFT 3

12.1 Saw blades, other accessories

In order to saw different materials quickly and cleanly, Festool offers saw blades for all appli cations and these are specially designed for your Festool saw.

The guide rail enables you to make clean, accu rate cuts while simultaneously protecting the surface of the workpiece from damage. In conjunction with the extensive range of ac cessories, exact angled cuts, mitre cuts and fit ting work can be completed with the guide sys tem. The option of attaching the guide rail se curely using clamps [16-5] ensures safer work ing conditions. ► Adjust the guide play between the saw table and the guide rail using the two adjustable jaws [16-1]. Bed in the splinter guard [16-3] before using the guide rail for the first time: ► Set the machine speed to 6. ► Place the machine at the rear end of the guide rail together with the complete guide plate. ► Switch on the machine. ► Push down the machine slowly to the max. preset cutting depth and cut along the full length of the splinter guard without stop ping. The edge of the splinter guard now corresponds exactly to the cutting edge. Position the guide rail for sawing the splinter guard on a test piece of wood. English 35The TSV 60 cuts into the splinter guard further out than a different Festool circu lar saw. Therefore, always cut into the splinter guard using the saw with which the guide rail is to be used. Splinter guard with scoring unit When sawing with a scoring unit, the splinter guard functions only as a gauge marker. Saw ing without a splinter guard is not permitted, as this will mean that the guide rail does not sit properly, leading to poor work results.

12.3 Cross cutting guide rail

The cross cutting guide rail is designed for saw ing wood and panel materials. It enables precise and clean cuts, in particular angled cuts can be performed simply and with repeat accuracy. The saw automatically moves back to the initial position after the sawing process. Observe the instructions in the operating man ual for the FSK cross cutting guide rail 13 Environment Do not dispose of the device in the household waste! Recycle devices, ac cessories and packaging. Observe appli cable national regulations. In accordance with the European Directive on waste electrical and electronic equipment and implementation in national law, used power tools must be collected separately and handed in for environmentally friendly recycling. Information on collection points for proper dis posal can be found at www.festool.co.uk/ recycling. Information on REACH: www.festool.co.uk/ reach 14 General information Imported into the UK by Festool UK Ltd 1 Anglo Saxon Way Bury St Edmunds IP30 9XH Great Britain