TEC 30EV - Generator DOMETIC - Free user manual and instructions

USER MANUAL TEC 30EV DOMETIC

Exterior view of a Dometrić industrial control unit with black casing and connected cables (no visible text or symbols)

TEC30D EV

EN

Generator

Installation Manual....17

DE

Generator

Technical diagram showing exploded view of a device with labeled parts including control panel, motor, hose, and battery pack.

Technical line drawings of two mechanical or electrical enclosure units labeled A and B, showing internal components and mounting brackets (no text or symbols beyond labels)

4

Technical diagram of a mechanical device with labeled components, showing assembly steps and structural details.

5 Drain Hole Building House INSTALLATION TYPE B

Isometric diagram of a rectangular frame with dotted selection lines, no text or symbols present

Technical line drawing of a mechanical device with labeled parts (1 and 7), showing internal components and mounting features (no text or symbols beyond labels)

8 1 2 3 4 Ø > 160 mm 5 6 7

9

Technical line drawing of a mechanical assembly with pipes, valves, and a central component (no text or symbols)

Technical line drawing of a mechanical assembly with pipes, clamps, and mounting brackets (no text or symbols)

Technical line drawing of a mechanical assembly with pipes, bolts, and a valve (no text or symbols)

Technical line drawing of a pipe assembly with a cylindrical component and attached panel (no text or symbols)

14 max. 3 m max. 1 m

15

Technical diagram showing labeled components of a cable or connector assembly with numbered parts

16

Ø2 19 7,4 Ø27 105

Line drawing of a rectangular electronic device with a display and control panel (no text or symbols)

17 3 5 6 7 8 1 4 2

graph TD
    A["1"] --> B["2"]
    B --> C["3"]
    C --> D["4"]
    D --> E["5"]
    E --> F["6"]
    F --> G["7"]
    G --> H["8"]
    H --> I["9"]
    I --> J["10"]
    J --> K["11"]
    K --> L["12"]
    L --> M["13"]
    M --> N["14"]
    N --> O["15"]
    O --> P["16"]
    P --> Q["17"]
    Q --> R["18"]
    R --> S["19"]
    S --> T["20"]
    T --> U["21"]
    U --> V["22"]
    V --> W["23"]
    W --> X["24"]
    X --> Y["25"]
    Y --> Z["26"]
    Z --> AA["27"]
    AA --> AB["SW"]
    style A fill:#f9f,stroke:#333
    style B fill:#f9f,stroke:#333
    style C fill:#f9f,stroke:#333
    style D fill:#f9f,stroke:#333
    style E fill:#f9f,stroke:#333
    style F fill:#f9f,stroke:#333
    style G fill:#f9f,stroke:#333
    style H fill:#f9f,stroke:#333
    style I fill:#f9f,stroke:#333
    style J fill:#f9f,stroke:#333
    style K fill:#f9f,stroke:#333
    style L fill:#f9f,stroke:#333
    style M fill:#f9f,stroke:#333
    style N fill:#f9f,stroke:#333
    style O fill:#f9f,stroke:#333
    style P fill:#f9f,stroke:#333
    style Q fill:#f9f,stroke:#333
    style R fill:#f9f,stroke:#333
    style S fill:#f9f,stroke:#333
    style T fill:#f9f,stroke:#333
    style U fill:#f9f,stroke:#333
    style V fill:#f9f,stroke:#333
    style W fill:#f9f,stroke:#333
    style X fill:#f9f,stroke:#333
    style Y fill:#f9f,stroke:#333
    style Z fill:#f9f,stroke:#333
    style AA fill:#f9f,stroke:#333
    style AB fill:#f9f,stroke:#333
    style AC fill:#f9f,stroke:#333
    style AD fill:#f9f,stroke:#333
    style AE fill:#f9f,stroke:#333
    style AF fill:#f9f,stroke:#333
    style AG fill:#f9f,stroke:#333
    style AH fill:#f9f,stroke:#333
    style AI fill:#f9f,stroke:#333

19 2 Load 1 Line Neutral 12 V + 3 #1 #2 Line Neutral 12 V + +12 V - - 4 3

	bl br ge	gn gr or
DE Blau	Braun Gelb Grün Grau Orange
EN Blue	Brown Yellow	Green Grey Orange
FR	Bleu	Marron	Jaune	Vert	Gris	Orange
ES	Azul	Marrón	Amarillo	Verde	Gris	Naranja
IT	Blu	Marrone	Giallo	Verde	Grigio	Arancione
NL Blauw	Bruin Geel	Groen Grijs Oranje
DA	Blå	Brun	Gul	Grøn	Grå	Orange
SV	Blå	Brun	Gul	Grön	Grå	Orange
NO	Blå	Brun	Gul	Grønn	Grå	Oransje
FI	Sininen	Ruskea	Keltainen	Vihreä	Harmaa	Oranssi
RU	Синий	Коричневый	Желтый	Зеленый	Серый	Оранжевый
PL	Niebieski	Brązowy	Żółty	Zielony	Szary	Pomarańczowy
CS	Modrá	Hněda	Żlutá	Zelená	Šedá	Oranžová
SK	Modrá	Hnedá	Żltá	Zelená	Sivá	Oranžová
HU	Kék	Barna	Sárga	Zöld	Szürke	Narancs

	pk rt sw vt ws
DE Pink Rot Schwarz Violett Weiß
EN Pink Red Black Violet White
FR Rosa Rouge Noir Violeta Blanc
ES Rose Rojo Negro		Lila	Blanco
IT	Rosa	Rosso	Nero	Violetto	Bianco
NL Roze Rood Zwart Paars			Wit
DA	Lyserøde	Rød	Sort	Violet	Hvid
SV	Rosa	Röd	Svart	Violett	Vit
NO	Rosa	Rød	Svart	Fiolett	Hvit
FI	Pinkki	Punainen	Musta	Violetti	Valkoinen
RU	Розовый	Красный	Черный	Фиолетовый	Белый
PL	Różowy	Czerwony	Czarny	Fioletowy	Biały
CS	Růžová	Červená	Černá	Fialová	Bílá
SK	Ružová	Červená	Čierna	Fialová	Biela
HU	Rózsaszín	Piros	Fekete	Ibolya	Fehér

19 2 2 AG 102 1 7 9 A 4 3 6 B 230 V / 1~ 3 230 V 230 V 12 V - + - rt

20

Technical line drawing of a rectangular electronic device with mounting feet and internal compartments, dimensioned as 572466 (no text or symbols beyond measurement label)

Technical line drawing of a mechanical frame with dimension annotations (500 and 400 units), no readable text or symbols present.

Please read this instruction manual carefully before installation and first use, and store it in a safe place. If you pass on the product to another person, hand over this instruction manual along with it.

Table of contents

1 Explanation of symbols....18
2 Safety and installation instructions .....18
3 Target group for this manual.... 20
4 Scope of delivery 20
5 Accessories....21
6 Intended use ....21
7 Labels....21
8 Technical description....21
9 Installation 22
10 Connecting the electrical power to the generator 25
11 Disposal....31
12 Technical data.... 32

1 Explanation of symbols

DANGER!

Safety instruction: Failure to observe this instruction will cause fatal or serious injury.

WARNING!

Safety instruction: Failure to observe this instruction can cause fatal or serious injury.

CAUTION!

Safety instruction: Failure to observe this instruction can lead to injury.

NOTICE!

Failure to observe this instruction can cause material damage and impair the function of the product.

NOTE

Supplementary information for operating the product.

2 Safety and installation instructions

Please observe the prescribed safety instructions and stipulations from the vehicle manufacturer and service workshops.

The manufacturer accepts no liability for damage in the following cases:

• Faulty assembly or connection
• Damage to the product resulting from mechanical influences and excess voltage
  • Alterations to the product without express permission from the manufacturer
• Use for purposes other than those described in the operating manual

Note the following basic safety information when using electrical devices to protect against:

• Electric shock
• Fire hazards
• Injury

2.1 Using the device

WARNING!

- Installing and repairing the device may only be carried out by qualified personnel who are familiar with the risks involved and the relevant regulations. Inadequate repairs may cause serious hazards. For repair service, please contact the service centre in your country (addresses on the back page).

• Electrical devices are not toys

Keep electrical devices out of reach of children or infirm persons. Do not allow them to use electrical devices without supervision.

• People (including children) whose physical, sensory or mental capacities prevent them from using this device safely may not be allowed to operate it without the supervision of a responsible adult.
• Exhaust fumes contain carbon monoxide which is a highly toxic, odourless and colourless gas. Do not inhale any exhaust fumes. Do not leave the generator motor running in a closed garage or in a room without windows.

CAUTION!

- Fire hazards

Do not install the generator in a box or room without any openings, but in well-ventilated spaces instead.

• Only operate the generator if you are certain that the housing and the cables are undamaged.
  • Install the generator on a stable surface.
• Do not tilt the generator more than 25^ from the vertical position.

NOTICE!

• Only use the device as intended.
• The generator is not suitable for use in water vessels.
• Do not make any alterations or conversions to the device.

2.2 Handling electrical cables

WARNING!

- The electrical power supply may only be connected by a qualified electrician (e.g. according to VDE 0100, Part 721 in Germany).

CAUTION!

- Attach and lay the cables so that they cannot be tripped over or damaged.

NOTICE!

• Use cable ducts to lay cables through walls with sharp edges.
• Do not lay loose or bent cables next to electrically conductive materials (metal).
• Do not pull on the cables.

3 Target group for this manual

The instructions in this manual are intended for qualified personnel at workshops who are familiar with the guidelines and safety precautions to be applied.

4 S c o p e o f d

No. in

fig. 1,

page 3

Number Description

11 Generator
21 Internal control panel
31 Silencer
41 Exhaust pipe, 2 m
51 Set mounting brackets for silencer
61 AG 102, changeover relay for making priority circuits
- 1 Extension cable for internal remote control

5 A c c e s s o r i

Available as accessory (not included in the scope of delivery):

Part designation Reference no.

Damper 9102900028

AG 101, tank 15 l, plastic 9102900009

AG 100, tank 20 l, stainless steel 9102900011

AG 150, pipe set for AG 100/AG 101 9102900003

AG 125, flexible metal pipe for extending exhaust pipe, 5 m 9102900138

AG 171, installation brackets (hanging installation) 9102900150

AG 163, exhaust pipe fixing kit 9102900028

6 Intended use

The TEC30D EV (ref. no. 9102900033) generator is designed for use in motor homes, camper vans and vehicles for commercial use.

The generator is not suitable for installation in water vessels.

The generator produces a pure sine wave voltage of 230 V/50 Hz which can be connected to the consumer with a total continuous load of 2500 W. The power quality is also suitable for sensitive consumers (such as PCs).

The generator can charge a 12 V battery.

7 L a b e l s

A label is attached to the generator. This label provides the user and fitter with information on the device specifications.

8 Technical description

Installing the generator must be configured according to the following options:

- Priority circuit which prioritises the 230 V external voltage over the voltage produced by the generator, see chapter "Creating a priority circuit" on page 30.

9 l n s t a l l a t

CAUTION! Beware of injury

The generator may only be installed by qualified personnel from a specialist company. The following information is intended for technicians who are familiar with the guidelines and safety precautions to be applied.

9.1 Note on installation

Read the installation manual carefully before you install the generator.

When installing the generator, note the following:

DANGER! Danger of electrocution

Disconnect all power supplies when working on the generator.

CAUTION! Beware of injury

• Improper installation of the generator can result in irreparable damage to the device and put the safety of the user at risk.
• Always wear the recommended protective clothing (e.g. protective goggles, gloves).

9.2 Securing the generator

Note on installation location

• Make sure that no combustible objects are stored or installed near the air outlet or the ventilation slots.
• If the installation location is closed on all sides create air intake openings in front of the maintenance cover with a cross-section of at least 240 cm ^2 .
• For safety reasons, note the location of existing wiring harnesses, wires and other components within the installation area, in particular those which are not visible, when installing the generator (when drilling or screwing etc.).
• Leave a space of at least 70 mm between the generator hood and surrounding parts so that sufficient space remains for cooling air to pass through.

You can secure the generator in two ways:

• Hanging installation (fig. 2 A, page 3)
• Upright installation (fig. 2 B, page 3)

Hanging installation (A)

Proceed as follows:

▶ Remove the brackets (fig. 3 1, page 4).
▶ Mount the brackets upside down (fig. 3 2, page 4).
You can determine the exact position of the drillings using the drilling template which is included in the packaging (fig. 3 B, page 4).
▶ Fasten the mounting brackets (fig. 4 1, page 4; accessory, not included in the delivery) to the desired place.
▶ Fix the generator together with the dampers (fig. 4 2, page 4).

Upright installation (B)

Proceed as follows:

▶ Drill the mounting holes at the desired area using the drilling template which is included in the packaging (fig. 5, page 5).
▶ Drill the drain hole using the drilling template which is included in the packaging (fig. 5, page 5).
▶ Fit a seal (fig. 6 1, page 5) made of fire-retardant rubber with a thickness of at least 5 mm into the drain hole.
▶ Place the generator in the desired area.
▶ Fix the generator together with the dampers (fig. 7 1, page 5).

9.3 Securing the silencer

Observe the following instructions when installing the exhaust pipe:

• Do not create any sharp bends which will inhibit the flow of exhaust fumes.
• Comply with the minimum bending diameter of 160 mm to avoid cracks in the exhaust pipe.
• Use the exhaust pipe extension to extent the the exhaust pipe (see chapter "Accessories" on page 21).
  Secure the extension to the vehicle floor.

▶ Secure the silencer (fig. 8 7, page 6) as in one of the alternatives shown in fig. 9, page 6 to fig. 13, page 8.

9.4 Installing the tank and fuel supply line

Please observe the following instructions for the installation location:

• The tank bottom must be positioned at a maximum of 1 m below the bottom of the generator.
• The top of the tank must not be higher than the top of the generator.

▶Lay the fuel hoses as straight as possible.
▶ Secure the tank (fig. 14, page 8).
Connect the tank's supply hose (fig. 15 1, page 9) with a hose coupling (fig. 15 3, page 9) to the generator's supply hose (fig. 15 4, page 9). Secure the hoses with clamps (fig. 15 2, page 9).
Connect the tank's discharge hose (fig. 15 5, page 9) with a hose coupling (fig. 15 3, page 9) to the generator's discharge hose (fig. 15 6, page 9). Secure the hoses with clamps (fig. 15 2, page 9).

9.5 Mounting the remote control

Please observe the following instructions for the installation location:

• Observe the length of the extension cable from the remote control to the generator.
  ▶ Drill the holes as shown in fig. 16, page 9.
  ▶Insert the plug into the remote control.
  ▶Screw on the remote control.

10 Connecting the electrical power to the generator

DANGER! Danger of electrocution

Make sure there is no voltage at electrically operated components before carrying out work on them!

NOTICE!

Do not connect the battery before you made all other electrical connections.

NOTE

Observe the applicable guidelines in the country of the consumer.

10.1 Important notes on the electrical connection

• Only a qualified electrician should connect the generator to the electrical power.
• Check that the voltage specification on the type plate is the same as that of the power supply.
• Do not lay the 230 V\~ mains cable and the 12 V--- cable together in the same cable duct.
• Do not lay cables which are loose or bent next to electrically conductive material (metal).
• Connect the generator to a power circuit which can supply the necessary current (see chapter "Technical data" on page 32).
• Select the cross-section of the cable as follows:
  -230 V: 2.5 mm ^4
• 12V battery charger: 2.5mm ^4
• Battery connection (length < 6 m): 16 mm ^2
• Battery connection (length > 6 m): 25 mm ^2
• Install a manual main switch which can disconnect all the consumers from the generator with the exception of the battery.

10.2 Control panel

No. in fig. 17, Description page 10

1 Main switch Switches the generator to standby or no function.

0: The generator is shut off from the supply battery.

1: The generator is powered by the supply battery and ready for start up.

2 Battery charger fuse Triggers if the AC voltage overloads.

3 Main fuse Triggers if the AC voltage overloads.

4 Control panel connection

5 230 V connection

6 Ground

712 V connection

8 Diesel oil gauge connection

10.3 Circuit diagrams

The complete circuit diagram can be found in fig. 18, page 11.

Item Description

1 3-phase winding

2 Auxiliary winding

3 Auxiliary winding

4 l n v e r t e r

5 6 - p i n p l u g

6 Battery charger

7 Main switch

8 P r e s s u r e s w

9 F u e l p u m p

10 Starter motor

11 9-pin plug

12 Control unit

13 Thermal disconnector

14 9-pin plug

15 Electromagnet for cold start

16 10-pin plug

17 Connection terminals

18 2-pin plug

19 Remote control

20 12-pin plug

21 Battery

22 Connection terminals

23 2-pin plug

24 4-pin plug

25 4-pin plug

Item Description

26 6-pin plug

27 2-pin plug

10.4 Connecting 230 V

NOTICE!

• Connect the changeover relay AG 102 to the vehicle's electrical system so that the generator is not damaged when the external mains is connected.
• Ensure that the electrical system is set up as follows:

- T N n e t w o r k :

The neutral conductor must be linked to the PE conductor on the terminal via a jumper with a minimum diameter of 2.5 mm^2 . To protect against automatic shutdown, make sure that a safety switch (FI switch, 30 mA) and an in all-pole overcurrent protection (e.g. circuit breaker, 13 A) are installed.

- | T n e t w o r k :

Ensure that an insulation monitor and an in all-pole overcurrent protection (e.g. circuit breaker, 13 A) are installed.

- Connect the generator so that it takes priority over the power supply (chapter "Creating a priority circuit" on page 30).

▶ Guide the 230 V connection cable through the cable passage in the housing and connect it to the 230 V terminals (fig. 17 5, page 10).
▶ Connect the earth cable to the earth connection on (fig. 17 6, page 10).

10.5 Connecting the remote control

▶Connect the remote control to the control panel of the generator using the extension cable provided on the plug for the remote control (fig. 17 4, page 10).

10.6 Connecting the float

▶ Connect the float from the tank to the Diesel oil gauge connection (fig. 17 8, page 10).

10.7 Connecting the battery charger

▶ Connect the positive terminal of the battery with the 12 V connection of the battery charger using a cable with a cross-section of 2.5 mm^2 (fig. 17 7, page 10).
If the battery to be charged is not also the starter battery, connect the negative terminal of the battery to be charged to the generator's earth cable (fig. 17 6, page 10).

10.8 Connecting the starter battery

NOTICE!

The starter battery must have 12 V and a capacity of at least 60 Ah.

▶Connect the positive terminal of the battery to the positive battery terminal connections (fig. 17 7, page 10) using a suitable cable:
- cable length < 6m : cross-section 16mm^2
- cable length >6 m: cross-section 25 ~mm^2
Fit a 150 A fuse in the positive cable near the positive terminal of the starter battery to protect the generator's electrical system.
▶Connect the negative terminal of the battery using a cable with a suitable cross-section (see above) to the ground connection (fig. 17 6, page 10).
▶ Connect the earth connection on the generator to the vehicle chassis. Remove any paint or rust from the chassis if necessary to ensure good contact.
▶Protect the connections by applying lubrication.

10.9 Creating a priority circuit

You can create a priority circuit using the AG 102 changeover relay whereby the external voltage supply has priority over the generator, see circuit diagram (fig. 19, page 15):

Item Description

1 230 V external voltage supply

2 Vehicle electrical distribution system

3 Control panel

▶Mount the AG 102 changeover relay in a suitable position.
▶ Disconnect the cable which links the mains input with the circuit breaker in the electrical distribution system of the vehicle so that the connections can be made as shown in the circuit diagram.
▶ Use a flat plug for connecting the cable to the switch.
▶ Connect A with plug-in sleeve 4 and B with plug-in sleeve 6.
▶ Connect the cable from the 230 V connection terminal of the generator to plug-in sleeve 1 and plug-in sleeve 3.

10.10 Connecting two genarators in parallel

NOTE

Use only one starter battery to start both generators.

When connecting the generators, note the following:

• It is not possible to connect more than two generators in parallel.
• To start one generator at a time the starter battery capacity has to be according to the generator manual (minimum capacity: 60 Ah).
  To start both generators at the same time you have to double the battery capacity.

- The cross section of the battery connection cable for each generator has to be at least:

• 10 ~mm^2 if the total length is less than 6 ~m
• 16 ~mm^2 if the total length is more than 6 ~m

NOTE

• The maximum distance between each generator to the junction box is 15 m.
• The maximum length difference between the output cables of the generators must be 2 m.

Proceed as follows (fig. 19, page 12):

▶ Connect each generator to a junction box (1; not included in the scope of delivery).
The minimum cross section for each generator output cable is 2.5 mm^2 .
▶ Create a single output for the load (2) inside the junction box (1).
The minimum cross section for the parallel output cable is 6 mm^2 .
▶Connect the battery's negative pole to ground.
▶Connect the output ground cable to ground.
▶ Connect the change over switch AG 113 (available as accessory) between the junction box and the load.
To properly run the generators in parallel connect the inverters (4) of each generator using the parallel cable (3; available as accessory).

11 Disposal

▶ Place the packaging material in the appropriate recycling waste bins wherever possible.

If you wish to finally dispose of the product, ask your local recycling centre or specialist dealer for details about how to do this in accordance with the applicable disposal regulations.

12 Technical data

	Dometic TEC30D EV
Ref. no.: 9102900033
Rated output voltage:	230 V~/50 Hz
Max. constant output (at 25 °C at sea level):	2500 W
Battery charger output voltage: 12 V---
Battery charger max. output current: 10 A
Start battery Voltage: 12 V--- Capacity: ≥60 Ah
Fuse for system protection: 150 A
Operating temperature range: -15 °C to +50 °C
Fuel: Diesel oil	(acc. EN 590, DIN 51601-DK, BS 2869 A1/A2, ASTM D975 1D/2D)
Consumption: 0.7 l/h
Oil sump capacity: 0.9 l
Motor output:	3.4 kW (4.5 HP)
Engine speed:	3300 min-1
Guaranteed sound level:	84 dB(A)
Sound level at distance of 7 m:	59 dB(A)
Insulation class:	H
Dimensions:	see fig. 20, page 16
Weight:	70 kg
Inspection/certification:

8 Description technique

Dometic Australia Pty. Ltd.

1 John Duncan Court

Varsity Lakes QLD 4227

1800212121

[phone]

Mail: [e-mail]

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Neudorferstraße 108

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[phone]

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Zincstraat 3

B-1500 Halle

[phone]

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Suites 2207-11 · 22/F · Tower 1

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Nádražná 34/A

900 28 Ivánka pri Dunaji

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Gustaf Melins gata

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Dorset DT11 9LS

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USA

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Elkhart, IN 46515

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