BS 2052 - Saw ATIKA - Free user manual and instructions

USER MANUAL BS 2052 ATIKA

Original instructions - Safety instructions - Spare parts

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EC Declaration of Conformity

according to Directive: 2006/42/EC

GB We herewith declare

conform directivei CE: 2006/42/CE

under our sole responsibility, that the product Bandsäge (Band saw) BS 205-2 (Serial number: 000001 - 020000)

is conform with the above mentioned EC directives as well as with the provisions of the guidelines below: 2014/30/EU, 2011/65/EU.

You may not start to operate the machine until you have read these operating instructions, observed all the instructions given and installed the machine as described!

Keep the instructions in a safe place for future use.

Contents

EC Declaration of Conformity 3

Extent of delivery 15

Characteristic noise values 15

Symbols on the machine / in the operating instructions 15

Proper use 16

Residual risks 16

Safe working 16

Description of device / spare parts 18

Assembly 18

Preparing for startup 18

Start-up 19

Settings on the saw 19

Working with the saw 20

Maintenance and cleaning 21

Transport 22

Storage 22

Guarantee 22

Technical Data 23

Possible faults 24

Extent of delivery

Band saw BS 205-2 (pre-assembled device unit)
- Saw table - Fastener bag
- Stopper guidance profile - Operating instructions
Table insert
- Parallel stopper
Crossfeed stop
- Pushstick

After unpacking, check the contents of the box for

completeness
possible transport damage.

Report any damage or missing items to your dealer, supplier or the manufacturer immediately. Complaints made at a later date will not be acknowledged.

Characteristic noise values

DIN EN ISO 11688-1

Application of the machine as band saw with standard saw band.

Sound power level	Sound pressure level
LWA=90.4 dB(A)	LpA=77.4 dB(A)

Measuring uncertainty K: 3 dB(A)

The values given are emission values and must therefore not simultaneously represent safe workplace values too. Although there is a relationship between emission and immission levels, it can be reliably deduced whether additional

precautionary measures are necessary or not. Factors, which can influence the immission level currently existing at the workplace include the duration of the effects, the special type of the workroom, other noise sources, etc. e.g. the number of machines and other adjacent processes. The permissible workplace values can also vary from country to country. This information should however enable an improved assessment of the danger and risk to be carried out.

Symbols on the machine

Read and follow the operating instructions and safety advices before starting up the machine.

Wear eye and ear protection.

Switch off the motor and disconnect the mains plug before performing cleaning, maintenance or repair work.

Do not expose to rain. Protect against humidity.

Risk of injuries of fingers and hands by the saw band.

This product complies with European regulations specifically applicable to it.

Electrical devices do not go into the domestic rubbish. Give devices, accessories and packaging to an ecofriendly recycling. According to the European Directive 2012/19/EU on electrical and electronic scrap, electrical devices that are no longer serviceable must be separately collected and brought to a facility for an environmentally compatible recycling.

Symbols operating instructions

	Potential hazard or hazardous situation. Failure to observe these instructions may lead to injuries or cause damage to property.
	Important information on proper handling. Failure to observe these instructions may lead to malfunction.
	User information. This information helps you to use all the functions optimally.
	Assembly, operation and servicing. Here you are explained exactly what to do.
1 2 3 ...	Please refer to the attached assembly and operating instruction sheet for references to figure numbers in the text.

Proper use

• The device is suitable for cutting wood, wood like materials and plastics.
• Round materials (logs, pipes, etc.) are not permitted to be cut without a special device for this purpose.
• When endwise sawing plain work pieces a suitable stop angle must be used for a safe guidance.
• Only materials that can be safely placed are allowed to be cut.
• The intended usage also includes compliance with the operating, servicing and repair conditions prescribed by the manufacturer and following the safety instructions included in the instructions.
• Follow the relevant accident prevention rules for operation and other generally recognised health and safety at work rules.
• Any other use is deemed not to be use as prescribed. The manufacturer is not liable for any type of damage resulting from this: the user bears the sole risk.
• Unauthorised modifications on the device exclude a liability of the manufacturer for damages of any kind resulting from it.
• Only persons who are familiarised with the device and informed about possible risks are allowed to prepare, operate and service this device. Repair works may only be carried out by us or by a customer service agent nominated by us.
• This machine must not be used in an explosive environment or exposed to rain.
  Metallic parts (wires etc.) have unconditionally to be removed from the material to be cut.

Residual risks

Even if used properly, residual risks can exist even if the relevant safety regulations are complied with due to the design determined by the intended purpose.

Residual risks can be minimised if the "Safety advices" and the "Intended usage" as well as the whole of the operating instructions are observed.

Observing these instructions, and taking proper care, will reduce the risk of personal injury or damage to the equipment.

• Risk of injury to fingers and hands by the tool (saw band) or work piece, e.g. during saw band replacement.
  Injury by catapulted workpiece parts.
• Throwback of the workpiece or workpiece parts.
• Breakage and expulsion of saw band.
• Risk from electricity when using improper electrical connections.
• Touching live parts of opened electrical components.
• Impairment of hearing when working on the machine for longer periods of time without ear protection.
• Emission of harmful wood dust when working without shavings exhaustor.

In addition, in spite of all the precautionary measures taken, non-obvious residual risks can still exist.

Safe working

Woodworking machines can be dangerous if not used properly. If electrical tools are used, the fundamental safety precautions must be met to preclude the risks of fire, electric shock and injuries to persons.

Before starting this device, read and keep to the following advice. Also observe the preventive regulations of your professional association and the safety provisions applicable in the respective country, in order to protect yourself and others from possible injury.

Pass the safety instructions on to all persons who work with the machine.
i Keep these safety instructions in a safe place.

• Make yourself familiar with the equipment before using it, by reading and understanding the operating instructions.

• Be attentive. Be careful what you do. Behave sensibly when working. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

• Do not overreach. Provide a safe standing position and keep at any time the balance.

• Wear suitable work clothes:

• Do not wear loose-fitting clothes or jewellery, they could be caught by movable parts.

• • slip-proof shoes
    Hairnet in case of long hair

• Wear personal protective equipment:

• Ear protection (the noise level on the workplace may exceed 85 dB (A))
  Safety goggles
  Dust mask with work activities generating dust

• Only operate the band saw on a

-firm
level
slip-free
- vibration free surface

• Keep your workplace in an orderly condition! Untidiness can result in accidents.
• Provide a safe standing position and keep at any time the balance. Do not lean forward.

Take environmental influences into consideration:

• Do not expose the machine to rain.
• Do not use the machine in humid or wet environment.

• Provide for good illumination.

• Do not use this machine near inflammable liquids or gases.

• The wood dust generated during operation impedes the necessary view and is harmful to health to some degree. Unless the machine is used outdoors, it must be connected to a chip exhaust system (e.g. portable dust remover).

• Never leave the machine unattended.

• Persons under the age of 18 must not operate the band saw. An exception is youngsters under the age of 16 within the scope of their vocational training under supervision.

• Keep other persons away.

Do not allow other persons, especially children, to touch the tool or cable.

Keep them away from your working area.

• Take the correct working position. The saw teeth must show to the operator.
• Only begin cutting after the saw band has reached its required rotational speed.
• Do not force the power tool. You work better and safer in the given performance range.
• Only operate the machine with complete and correctly attached safety equipment and do not alter anything on the machine that could impair the safety.
• Do not use any cracked saw bands or such that have changed their shape.
• Use only sharp saw bands since dull saw bands not only increase the danger of back kicking but also cause excessive load on the motor.
• Do use only saw bands according to ISO 3295 / DIN 8806-1.

The use of other tools and other accessories may present a risk of injury to you.

• Do not use the saw for purposes it is not intended for (see proper use).
• When longitudinally cutting narrow workpieces (distance between the saw blade and the parallel rip fence less than 120mm ), use the pushstick. (see "working instructions").
• To push narrow workpieces against the parallel rip fence, use a push block.

Push blocks can be purchased in retail outlets.

• Do not use defective pushsticks and blocks.
  See to it that the pieces cut off are not caught and thrown away by the saw band.
• Do not remove the splints, splinters and wastes with the hand out of the danger zone of the saw band.
• Cutting round timber is not allowed with the standard feeding assistance. When cutting round timber use a special device which safes the work piece from skewing.

• Switch the machine off and remove the mains plug from the socket when

• carrying out repair works

• maintenance and cleaning
• carrying out servicing and repair works, removal of faults (this also includes removing clamped splinters)
• checks of connecting lines, whether these are knotted or damaged
• transporting the saw
  -saw band exchange

• leaving the saw unattended (even during short interruptions)

• Maintain your machine with care:

• Keep your tools sharp and clean in order to be able to work better and safer.

• Follow the maintenance instructions and the instructions for tool exchange.

• Keep the handles dry and free of oil and grease.

• Check the machine for possible damage:

Before further use of the machine the safety devices and any parts that show minor damages must be checked carefully for their proper and intended function.
- Check whether movable parts function perfectly and do not stick or whether parts are damaged. All parts must be correctly installed and fulfil all conditions to ensure perfect operation of the machine.
- Damaged safety devices and parts must be properly repaired or exchanged by a recognized, specialist workshop; insofar as nothing else is stated in the instructions for use.

• Damaged or illegible safety labels have to be replaced.

• Do not allow any tool key to be plugged in!
  Before switching on, check always that wrenches and adjusting tools are removed.

• Store unused equipment in a dry, locked place out of the reach of children.

Electrical safety

• Design of the connection cable according to IEC 60245 (H 07 RN-F) with a core cross-section of at least

• 1.5mm^2 for cable lengths up to 25m
  2.5 mm² for cable lengths over 25 m

• Long and thin connection lines result in a voltage drop. The motor does not reach any longer its maximal power; the function of the device is reduced.

• Protect yourself against electric shocks. Avoid body contact with grounded parts (e.g. pipes, heating apparatus, cookers, fridges etc.).
• Do not use the cable for purposes for which it is not meant. Protect the cable against heat, oil and sharp edges. Do not use the cable to pull the plug from the socket.
• Check regularly the cable of the saw and get possible damages repaired by an accepted specialist.
• When running the connection line observe that it does not interfere, is not squeezed, bended and the plug connection does not get wet.
• Regularly check the extension cables and replace them if they are damaged.
• Do not use any defective connection cables.
• When working outdoors, only use extension cables especially approved and appropriately labelled for outdoor use.
• Do not set up any provisional electrical connections.
• Never bypass protective devices or deactivate them.
• Only hook up the machine by means of a fault-current circuit breaker (30 mA).

The electrical connection or repairs to electrical parts of the machine must be carried out by a certified electrician or one of our customer service points. Local regulations - especially regarding protective measures - must be observed.

GB

Repairs to other parts of the machine must be carried out by the manufacturer or one of his customer service points.
Use only original spare parts, accessories and special accessory parts. Accidents can arise for the user through the use of other spare parts. The manufacturer is not liable for any damage or injury resulting from such action.

Description of device / spare parts

Pos	Order-no	Designation
1	Adjusting wheel for clamping of saw band
2	Upper case	door
3		ON/OFF switch
4	Lower case	door
5	Lower band	saw roll
6		Saw table
7	366361 Stopper guidance profile
8	366358	Parallel stopper
9	366359	Table insert
10	366368	Saw band
11		Saw band coping
12	Adjusting wheel for saw band coping
13	Upper band saw roll
14	Transverse adjustment saw table
15	366372 Label for angle scale
16	Splinters suction socket
17		Base
18		Motor
19		Line cord
20	Adjusting wheel for upper band saw roll
21	366370	Push stick
22	Pushing stick holder
23		Cover ▲ 24
24	366355	Rubber pulley for Band saw roll ▲ 26
25	366373	Crossfeed stop

Assembly

Assemble saw table

1. 2 On the underside of the saw table (6), unscrew the two star knob nuts (A) and the nut (B) and pull off the stopper guidance profile (7).
2. 3 Insert the table insert (9).
3. 3 Guide saw table over the saw band and put it on the saw table guidance.
4. Mount the saw bench with four screws (M6) and washers (Ø 6.4) to the saw bench guide. Do not tighten the screws; the saw bench still needs to be moved slightly!
5. Push the saw bench in the direction of the arrow and tighten the screws
6. 5 Slide the stopper guidance profile (7) under the saw table and tighten the star knob nuts (A) and the nut (B).

Angle the saw table rectangularly

1. Place the saw band coping completely upwards (see "Adjustment of the saw band coping" p. 19)
2. Check saw band tension (see "Saw band tension" p. 19)
3. 6 Loosen the fixing screws (C/D).
4. 7 Angle the saw table with the help of an angle rectangular to the saw band.

8 Unscrew the lock nut (E)
Turn the adjusting screw (F) until the saw table is at a right angle to the saw band.
Retighten the lock nut.
Retighten the fixing screws (C/D).

Re-check the perpendicularity using a try-square

1. If after adjusting the rectangularity the arrow (G) does no longer show to 0^
   remove the label for the angle scale (23) and re-align it.

Push stick

9 Hang the push stick (21) on the push stick holder (22).

Preparing for startup

To obtain a perfect working of the machine follow the following advices:

• Place the saw in a place that fulfills the following conditions:
• secured against slipping
• free of vibrations
• even
• free of tripping hazards

• adequate light
  10 For a safe standing position the saw must be tightened on a stable ground (i.e. work bench or underframe) on optimal working height:
  Provide ground with 4 bore holes
  Before each use, check

• Connection cables for defects (cracks, cuts, etc.)

Do not use any defective cables.

the table insert for its proper condition
the saw band for its faultless condition
- that all doors are closed
whether the pushstick is to hand

• Do not use any deformed or damaged saw bands.
• Replace a worn-out or damaged table insert immediately.
• When the machine is not used open-air it must be connected on both suction sockets with a splinter extraction system (i.e. portable small dust extractor).

Start-up

Mains connection

Compare the voltage listed on the machine's type plate, e.g. 230V , with the mains voltage and connect the machine to a suited and and properly earthed electrical socket.

① AC-motor

Use an electrical socket with a rated voltage of 230V with a fault-current circuit breaker (30mA)

① Main fuse: 10 A slow

Use an connecting or extension cable in compliance with IEC 60245 (H 07 RN-F) having a core cross-section of at least:

1.5 mm² for cable lengths up to 25 m
2.5mm^2 for cable lengths over 25m

ON/OFF switch

Do not use any device where the switch can not be switched on and off. Damaged switches must be repaired or replaced immediately by the customer service.

Switching on

11 Press the green button on switch.

① Restart protection in case of power failure

The device cuts off automatically in case of power failure.

To restart, push the green button

Switching off

11 Press the red button on switch.

Saw band selection

The saw band delivered by standard is suitable for wood and most plastics.

Consider when selecting the saw band,

that no edgeless or damaged saw bands are used.
- that the selection of the saw band and the number of revolutions is suitable for the material to be cut.

Connect splinter extraction

In closed rooms work only with a splinter extraction (air speeds at suction socket of the saw ≥ 20m / sec

Sawing without splinter extraction only

for short-time service (up to 30 min.)
or with a protective mask
- or open-air

If you do not connect splinter extractor sawdust will concentrate which you have to remove regularly.

1 Connect sawdust extraction system or small dust extractor with a suitable adapter to the sawdust suction socket (16).

Settings on the saw

Saw band tension

A too high stress can result in the break of the saw band. A too less stress can result in the drive wheel sliding through and then result in the stop of the saw band.

You can check the stress:

Put the saw band coping (11) completely upwards (see "Adjustment of the saw coping" page 20) and press with the finger in the middle between the saw table and the upper saw coping transversally against the saw band

it shall only be possible to push the saw band in laterally by 1 - 2mm

13 With the adjusting wheel (1) the stress of the saw band can be corrected.

Increase stress (+)

turn adjusting wheel clockwise

Reduce stress (-)

turn the adjusting wheel anti-clockwise.

Incline of the upper band saw roll

14 Open the upper case door (2) to be able to check the run of the saw band by turning the band saw roll (13) manually and clockwise.
15 With the adjusting wheel (20) the incline of the upper band saw roll (13) can be changed. The adjusting causes that the saw band runs in the centre of the band saw roll. Before adjusting release the fixation nut (H).

Saw band runs backwards (+)

turn the adjusting wheel clockwise

Saw band runs forwards (-)

turn the adjusting wheel anti-clockwise

After adjusting refasten the fixation nut (H).

Transverse adjustment of saw table

16 Loosen the fixing screws (C / D). The saw table (6) can continuously be inclined against the saw band up to 45^

Retighten the fixing screws.

Parallel stopper

17 The parallel stopper (8) is clamped on the saw table. It can be assembled on the right or on the left of the saw band.
Pay attention to the right adjustments of the parallel stopper.

Transverse stop

17 Slide the transverse stop (25) in the groove on the saw table plate.

Loosen the clamping screw (V) of the transverse stop by turning. You can now set the stop to the required angle. Turn the clamping screw tight again.

The transverse stop (25) supplied can be used as a transverse or metre stop.

Make sure that the transverse stop are correctly adjusted. (See "Working instructions").

Working with the saw

Before starting to work consider the following safety advices to keep the risk of injuries as small as possible.

• Saw band o.k.?
• Parallel stopper ready to use?
• Pushing stick ready to hand?
• Upper and lower case door closed?

The case doors protect against touching the driven parts in the inside of the saw.

• Workplace tidied?
• You may not start to operate the machine until you have read these operating instructions, observed all the instructions given and installed the machine as described!

Before changing or adjusting the saw (i.e. replacing saw band, inclining saw table, adjusting saw band coping etc.)

Switch off device
Wait for stop of the saw band
Pull out power plug

Also, note the following important points:

• Wear protective clothing:

ear protection
- safety goggles
protective mask

• When sawing do not wear gloves, large clothes or jewels. Danger of entering!
  Take the correct working position. The saw teeth must face the operator.
  Take a position outside the danger zone of the saw band.
• Never put into operation the machine when the doors protecting the saw band are open.
• Put the hands plain with closed fingers on the work piece.
• Saw only one work piece simultaneously. Never saw several work pieces or individual items combined as packs simultaneously. There is the risk that individual items can be caught uncontrolled by the saw band.
• Do not saw work pieces where cords, strings, bands, cables or wires are fixed. Danger of entering!

• Press the work piece when sawing on the saw table.
  Pay attention to that the work piece does not cant itself.

• Do not slow down the saw band by lateral pressure.
  Use a work piece support plate so that when sawing long work pieces these will not fall from the table after cutting them through.

• Never remove loose splinters, chips, or similar by hand.

At any case pay attention to all security advices.

Pushing stick

The pushing stick serves as enlargement of the hand and protects against accidental touching of the saw band.

When do you have to use the pushing stick?

• When the distance between saw band and parallel stopper is less than 120mm .
  In case of straight cuts against the parallel stopper.

Hang in the pushing stick in case of non-use in the mounting on the side of the device.

Do not use the pushing stick when it is damaged and replace the pushing stick immediately.

Adjusting the saw band coping

The saw band coping protects against accidental touching of the saw band and flying sawdust.

The height of the saw band coping must be adjusted:

Before sawing, to adapt to the work piece height
After changes of saw band (i.e. clamping or replacing saw band, adjusting saw table)
The distance between saw band coping and work piece must be 3mm that there is a sufficient protection against touching the saw band.

18 Release fixation screw (I).

The required position of the saw band coping can be adjusted with the adjusting wheel (12)

Refasten fixation screw.

Cutting round work pieces

Cutting round timber is not allowed with the standard feeding assistances. When cutting round timber use a special device which safes the work piece from skewing.

Edgewise cutting of plain work pieces

When sawing edgewise plain work pieces a suitable stop angle for a safe guidance must be used.

Cutting narrow workpieces

Width less than 120mm

Push the work piece with both hands forwards, within the saw band zone use the pushing stick (21).

Cutting wide workpieces

With the flat of the hand and the fingers closed, push the work piece to be cut along the stop.

Cutting long workpieces

Secure long workpieces against dropping down when finishing the cutting process. Use roller supports or similar devices for this purpose.

The sawing process

1. Select and adjust parallel stopper (8) and saw table incline corresponding to the cutting type.
   When sawing with parallel stopper and inclined saw table the work piece can cant. The parallel stopper must therefore be fixed on the downwards inclined side of the saw table.
2. Adjust distance between saw band coping and work piece to 3mm
3. Put work piece on the saw table.
4. Put in power plug.
5. Switch on saw.
6. Saw through work piece in one work step.

① Hint:

Make always a test cut to be able to correct the adjustment.

1. Switch off saw when it is not intended to go on sawing.

Maintenance and cleaning

Before each maintenance and cleaning work

• switch off device
• wait for stop of saw
• pull out power plug

Further maintenance and cleaning works than described in this chapter shall only be carried out by the manufacturer or companies named by the manufacturer.

For maintaining and cleaning, removed security devices must unconditionally be mounted properly and proved again.

Use only original parts. Other parts can result in unexpected damages and injuries.

Cleaning

Observe the following to maintain the functionality of the saw.

• Do not wash down device with water.
• Remove splints and sawdust only with a brush or vacuum cleaner.
  Clean and oil all moving parts regularly.

Never use any grease!

Use for instance sewing machine oil, liquid hydraulic fluid or environmentally acceptable spray oil.

• Provide that the saw band stays rust-free and resin-free.
• Remove all resin residues from the saw bench top.

Resin residues can be removed with a commercial maintenance and care spray.

• Treat the surface of the saw table after cleaning with an anti-blocking agent.

• The saw band is a wearing part and becomes edgeless after longer or more frequent use respectively.

Renew then the saw band.

Maintenance

Saw band exchange

Danger of cutting! Wear gloves when replacing the saw band.

Only use suitable saw bands.

1. 5 Unscrew the two star knob nuts (A) and the nut (B) on the underside of the saw table (6).
2. Pull off the stopper guidance profile (7).
3. 20 Open both case doors (2/4).
4. Put the saw band coping (11) completely down.
5. Put upper band roll (13) down.

turn the adjusting wheel (1) anti-clockwise, the saw band is relaxed

1. Take out saw band.
2. Put in new saw band.

1 Pay attention to a correct position: the teeth must show forward (direction door).

1. Put saw band centrally on the band rolls (13) / (5).
2. Turn adjusting wheel (1) clockwise until the saw band does not glide off any longer.
3. Fasten guidance gib (7) and close lower case door.
4. Subsequently:

Clamp saw band ("Saw band tension" p. 19)
Adjust saw band (Incline of the upper band saw roll p. 19)
Adjust band guidances (upper band guidance and lower band guidance p. 21)
- Keep saw running at least one minute for testing
Switch off saw, pull out power plug and recheck adjustments

Adjusting upper band guidance

The upper band guidance consists of:

• two guide pins (these guide the saw band laterally)
• a support roller (this supports the saw band from behind)

Check the two guide pins and the support roller after each saw band exchange and each saw band adjustment and readjust it if necessary.

Guide pins and support roller are wear parts. Check these regularly and replace the rolls in case of wear at the same time.

To adjust the guide pins:

1. 21 Release screws (J/K).
2. Push the guide pins (L/M) against the saw band.
3. Open upper door and turn band saw roll several times manually clockwise.

Both guide rollers must abut slightly on the saw band.

1. Fasten screws (J / K)
2. Close upper case door.

GB

Adjust support roller:

1. Release screw (N).
2. Adjust support roller (O).

Distance between support roller and saw band app. 0.5 mm

Is the saw band moved manually it shall not touch the support roller

1. Refasten screw (N).

Adjusting lower band guidance

The lower band guidance consists of:

• two guide pins (these guide the saw band laterally)
• a support roller (this supports the saw band from behind)

Readjust the guide pins and support roller after each saw band exchange and each saw band adjustment.

Guide pins and support roller are wearing parts. Check these regularly and replace the pins and roller in case of wear at the same time.

To adjust the guide pins:

1. Open lower case door.
2. 23 Release screws (P / Q)
3. Press the guide pins (R / S) against the saw band.
4. Open upper door and turn band saw roll several times manually clockwise that the guide pins set in the correct position

Both guide rollers must abut slightly on the saw band.

1. Refasten screws.
2. Close both case doors.

Adjust support roller:

1.crew off the saw table plate (6) and the cover (23)
2. Open lower case door.
3. 25 Release screw (T).
4. Adjust support roller(U).

Distance between support roller and saw band app. 0.5 mm
Is the saw band moved manually it shall not touch the support roller

1. Refasten screw.
2. Refasten the saw table plate (6) and the cover (23)
3. Close again the case door.

Replacing the rubber belts

The band saw rolls (5 / 13) are provided with rubber belts (24). Worn out or damaged rubber belts must be immediately replaced.

1. Open the case doors (2/4).
2. Remove the saw band ( "Replacing the saw band" on page 21).
3. Using a screw driver lift the rubber belt (24) and pull it off from the band saw roll.
4. Fit a new rubber belt on the band saw roll.
5. Fit the saw band.
6. Close the case door.

Replace table insert

Replace a worn-out or damaged table insert immediately.
27 Push the table insert (9) from below out of the saw table and replace it by a new table insert.

Transport

Remove mains plug before each transport.

Transport the saw only with:

the upper saw band guidance positioned completely downwards
- unscrewed jutting out accessories

Storage

Remove the mains plug from the socket.

• Store unused equipment in a dry, locked place out of the reach of children.
  To extend the service life of the saw and guarantee smooth operation, before storing for a longer period

• thoroughly clean the saw

• treat all movable parts with an environmentally friendly oil

Never use any grease!

Guarantee

Please note the attached guarantee declaration.

Technical data

Type / Model BS 205-2

Year of construction	see last page
Motor output P1 250 W (S2 - 15 min)
Mains voltage	230 V
Mains frequency	50 Hz
Idle speed 1400 min	-1
Fuse protection	10 A slow
Length of saw band	1400 mm ±5 mm
Cutting speed 15 m/s (900m/min)
Width of saw band	6-13 ± 1 mm
Thickness of saw band max.	0.35 mm ±0.05 mm
Saw band roll	205 mm
Saw table size	300 x 300 mm
Transverse adjustment saw table	0 - 45°
Cutting height max.	80 mm / 90°
Width of passageway max.	195 mm
Exhaust connector	∅ 40 mm
Sound power level LWA	90.4 dB (A)
Soundpressure level LPA	77.4 dB (A)
Uncertainty KWA / PA	3.0 dB (A)
Dimensions (length x width x height)	430 mm x 385 mm x 675 mm
Weight	16 kg

Commercial small dust removers or industrial vacuum cleaners can be used for exhaustion.

Before each fault clearance

• Switch off device
  Wait for stop of saw
• Pull out power plug

After each fault clearance, put into operation and recheck all security installations.

Fault Possible cause Removal

Machine fails to start after switching on or switches off during idle running

Power failure
- Extension cable defect
- Motor or switch defect

Motor hums, but does not initiate

• Doors not locked
• Condenser defect

Machine stops while cutting

• Saw band edgeless
  Feed too large

Work piece jams when pushing forward or pulling backward

• Saw band edgeless
• The parallel stopper is not parallel to the saw band
• Saw band is not suitable for the work step or edgeless
• Wrong saw stressing
  To high load

• Wrong saw band

• To high lateral load

• Saw band does not run centrally on the upper band saw roll
  Insufficient fixation
• Saw table loose
  Fixation screws of motor lose
  No extraction system connected
• Extraction power to weak

Burn marks at the cut edges
Saw band does not move although motor is running
Drive belt lose
- Drive belt defect

• Check safety fuse
• Check cable, no longer use defect cable
• Have motor or switch checked by an approved electrician or replaced by original spare parts
• Close and lock the doors
• Condenser should be replaced by customer service
• Replace saw band
• Allow the motor to cool off and then continue work using less pressure
• Hold the work piece firmly and switch off the motor immediately. Then renew the saw band.
• Readjust the parallel stopper.
• Replace saw band
• Adjust saw band stress
• Reduce pressure against the saw band.
• Wrong saw band

thin work piece = small saw band
thick work piece = broad saw band

• Avoid lateral pressure on the saw band.
• Adjust incline of the upper band saw roll

Fix saw on suitable ground
- Adjust and fix saw table
- Fasten fixation screws
- Switch off saw, remove sawdust and connect extraction system
- Switch off saw, remove sawdust and increase extraction power (air speeds ≥ 20 m/sec on suction socket of sawdust.
- Clamp drive belt
- Replace drive belt

Indkobling / Frakobling

8 Dra at arreteringsskruvarma anyo (E)

16 Lossa arreteringskruven (C)/(D).