PGS 500 C2 - Electric grinder PARKSIDE - Free user manual and instructions

USER MANUAL PGS 500 C2 PARKSIDE

 GB / IE Introduction Congratulations on the purchase of your new appliance. You have chosen a high-quality product. The operating instructions are part of this product. They contain important in- formation about safety, usage and disposal. Before using the product, please familiarise yourself with all operating and safety instruc- tions. Use the product only as described and for the range of applications specied. Ple- ase also pass these operating instructions on to any future owner. Intended use The appliance is intended for grinding and deburring metal with corundum grinding tools. Any other uses of or modication to the tool is deemed to be improper and carries the risk of serious personal injury. Not for commercial use. Features Steplessly adjustable speed control ON/OFF switch Power cord Ventilation slits Tensioning nut Collect chuck 6 mm (pre-assembled) Spindle lock button Collect chuck 3.2 mm Grinding stone Assembly wrench Package contents 1 die grinder 2 collet chucks 1 grinding stone 1 assembly wrench 1 plastic case 1 set of operating instructions Technical data Rated power consumption 500 W Rated voltage 230 V ~, 50 Hz (AC) Rated speed n 4,500–30,000 min

Chuck suspension max. Ø 6 mm Intended shaft diameter max. Ø 6 mm Clamping min. 10 mm Thread M14 Max. grinding tool diameter 25 mm Protection class II /  (double insulati- on) NOTE ► Only use accessories designed for more than 30,000 rpm. ► The maximum diameter for grinding tools refers only to cutting discs. Noise emission value Noise measurement value determined in accordance with EN 60745. The noise level of the power tool rated A is typically the following: Sound pressure level L

= 78.3 dB Uncertainty K K

= 3 dB Sound power level L

= 89.3 dB Uncertainty K K

= 3 dB Wear hearing protection! Vibration emission value Total vibration values (vector total of three directions) determined in accordance with EN 60745: Vibration emission value a

NOTE ► The vibration level specied in the- se instructions has been measured in accordance with a standardised measuring procedure and can be used for equipment comparisons. The specied vibration emission value can also be used to make an initial expo- sure estimate. WARNING! ► The vibration level varies depending on the use of the power tool and may be higher than the value specied in these instructions in some cases. Regular use of the power tool in this way may cause the user to undere- stimate the vibration. Try to keep the vibration loads as low as possible. Measures to reduce the vibration load are, e.g. wearing gloves and limiting the working time. Wherein all states of operation must be included (e.g. times when the power tool is switched o and times where the power tool is switched on but running without load). General power tool safety warnings WARNING! ► Read all safety warnings and all inst- ructions. Failure to follow the warnings and instructions may result in electric shock, re and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings re- fers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in ex- plosive atmospheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distrac- tions can cause you to lose control.

2. Electrical safety

a) The mains plug of the power tool must t into the socket. Never modify the plug in any way. Do not use any adapter plugs with earthed (ground- ed) power tools. Unmodied plugs and matching outlets will reduce risk of elec- tric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, ra- diators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a pow- er tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplug- ging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool out- doors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of elec- tric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected sup- ply. Use of an RCD reduces the risk of electric shock. IB_458746_PGS500C2_LB8.indb 3IB_458746_PGS500C2_LB8.indb 3 18.07.2024 13:45:1618.07.2024 13:45:164 

a) Stay alert, watch what you are doing and use common sense when opera- ting a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or medica- tion. A moment of inattention while ope- rating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing pro- tection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the o-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your nger on the switch or energising power tools that have the switch on invites ac- cidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rota- ting part of the power tool may result in personal injury. e) Do not overreach. Keep proper foo- ting and balance at all times. This ena- bles better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from mo- ving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the con- nection of dust extraction and coll- ection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4. Power tool use and care

a) Do not force the power tool. Use the correct power tool for your applica- tion. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and o. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any ad- justments, changing accessories or storing power tools. Such preventive safety measures reduce the risk of star- ting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dange- rous in the hands of untrained users. e) Maintain power tools. Check for misa- lignment or binding of moving parts, breakage of parts and any other condition that may aect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintai- ned power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations dierent from those intended could result in a hazardous situation. IB_458746_PGS500C2_LB8.indb 4IB_458746_PGS500C2_LB8.indb 4 18.07.2024 13:45:1718.07.2024 13:45:17GB / IE 

a) Have your power tool serviced by a qualied repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. WARNING! Always wear safety googles Wear a dust mask. Safety instructions for all applications General safety instructions for grinding a) This power tool is designed to be used as a grinder. Please follow all safety instructions, directives, dia- grams and data that you receive with the appliance. Failure to follow the instructions below may result in electric shock, re and/or serious injuries. b) This power tool is not suitable for wire brushing, sandpaper sanding, abrasive cutting or polishing. Using the power tool for applications for which it is not designed is hazardous and may cause injuries. c) Do not use any accessories that have not been provided or recommended by the manufacturer for this power tool. Just because you can attach the accessories to your power tool does not guarantee they are safe to use. d) The maximum permissible speed of the accessory tool being used must be at least as high as the maximum speed specied for the power tool. Accessories that rotate faster than the permissible rate can break and throw pieces into the air. e) The external diameter and thickness of the accessory tool being used must comply with the dimensions of your power tool. Incorrectly dimensioned accessory tools cannot be suciently shielded or controlled. f) Grinding tools or other accessories must t precisely onto the grinding spindle or collet chuck of your power tool. Accessory tools that do not t pre- cisely into the take-up of the power tool will rotate unevenly, vibrate severely and may lead to loss of control. g) Grinding tools or other accessories mounted on a mandrel must be com- pletely inserted in the collet or chuck. Any “protrusion” or exposed parts of the mandrel between the grinding tool and the collet or chuck must be kept to a minimum. If the mandrel is not suciently tightened or the grinding tool protrudes too far, the accessory tool can come loose and be ejected at high speed. h) Never use damaged accessory tools. Before each use, check accesso- ry tools such as grinding tools for chipping and cracks, abrasion or heavy wear. If the power tool or the accessory tool is dropped, check to see if it is damaged or use an undam- aged accessory tool. When you have checked and inserted the accessory tool, ensure that you and any other people nearby remain outside of the range of the rotating accessory tool and allow the tool to rotate at maxi- mum speed for one minute. Damaged accessory tools usually break during this test period. IB_458746_PGS500C2_LB8.indb 5IB_458746_PGS500C2_LB8.indb 5 18.07.2024 13:45:1718.07.2024 13:45:176 

i) Wear personal protective equipment.

Depending on the application, ensure that you use full face protection, eye protection or safety goggles. If re- quired, use a dust mask, hearing pro- tection, protective gloves or a special apron to protect yourself from grind- ings and material particles. Protect your eyes from ying debris that may be produced during certain applications. Dust or lter masks must be used to lter any dust created by the application. Long-term exposure to loud noise can cause hearing loss. j) Ensure that any bystanders are at a safe distance from your work area. Anyone who enters the workspace must wear personal protective equip- ment. Fragments of the workpiece or broken accessory tools can y o and cause injury – even outside of the imme- diate working area. k) Hold the appliance only by its insu- lated gripping surfaces when you are performing work during which the power tool may hit hidden power lines or its own power cord. Contact with a live cable may also cause metal parts of the appliance to become live and could result in an electric shock. l) Always hold the power tool rmly when starting it. When running up to full speed, the torque of the motor can cause the power tool to twist. m) If possible, use clamps to hold the workpiece in position. Never hold a small workpiece in one hand and the power tool in the other while you are using it. By clamping small workpieces, you keep both hands free to better con- trol the power tool. n) Hold the power cord away from any rotating accessories. If you lose control of the appliance, the cord may get cut or caught and your hand or arm could get caught in the rotating accessory tool. o) Never put the power tool down until the accessory tool has come to a complete standstill. The rotating ac- cessory tool could come into contact with the surface and cause you to lose control of the power tool. p) When changing accessory tools or changing settings, tighten the collet nut, the chuck or other fasteners tightly. Loose fasteners can shift unex- pectedly and lead to loss of control. This can result in unsecured, rotating compo- nents being ejected violently. q) Do not leave the power tool running whilst carrying it. Accidental contact between your clothing and the rotating accessory tool could lead to an injury (for example, a cut or puncture wound). r) Clean the ventilation slits of your power tool regularly. The engine fan draws dust into the housing, and a strong accumulation of metal dust can cause electrical hazards. s) Do not use the power tool in the vicin- ity of ammable materials. Sparks can ignite these materials. t) Do not use any accessory tools that require liquid coolant. The use of water or other liquid coolants may lead to an electric shock. Additional safety instructions for all applications Kickback and corresponding safety in- structions. Kickback is a sudden reaction caused when a rotating accessory tool, e.g. grind- ing disc, abrasive belt, wire brush, etc., catches or jams and leads to an abrupt stop of the rotating accessory tool. If this happens, an uncontrolled power tool will turn rapidly against the direction of rotation of the accessory tool. IB_458746_PGS500C2_LB8.indb 6IB_458746_PGS500C2_LB8.indb 6 18.07.2024 13:45:1718.07.2024 13:45:17GB / IE 

If, for example, a grinding disc catches or jams, the edge of the grinding disc that is projecting into the workpiece can get caught and break o the grinding disc or cause a kickback. The grinding disc may then jerk violently towards or away from the operator, depending on the rotation direc- tion of the disc at the blockage. This can also cause the grinding discs to break. A kickback is caused by improper or in- correct use of the power tool. This can be avoided by taking proper precautions as described below. a) Hold the power tool rmly in both hands and position your body and arms so they can absorb the force of a kickback. By taking adequate precau- tions, the operator can stay in control of the kickback forces. b) Take special care when working near corners, sharp edges, etc. Do not allow the accessory tool to bounce back from the workpiece or jam. The rotating accessory tool is more likely to jam in corners or sharp edges or if it re- bounds o them. This can cause a loss of control or kickback. c) Do not use toothed saw blades. These kinds of accessories often cause a kick- back or loss of control over the power tool. d) Always move the accessory tool into the material in the same direction in which the cutting edge leaves the material (in other words, the same direction in which the dust/chips are ejected). Guiding the power tool in the wrong direction will cause the cutting edge of the accessory tool to jump out of the workpiece, which can lead to the accessory tool being pulled in this direc- tion. Supplementary safety instructions for grinding Special safety instructions for grinding a) Use only the grinding accessories approved for your power tool and only for the recommended applications. For instance, never grind with the side surface of a cutting disc. Cutting discs are designed to remove material with the edge of the disc. Any lateral application of force on these grinding tools can cause them to break. b) For conical and pencil grinders, use only undamaged mandrels of the correct size and length and without an undercut on the shoulder. Using an appropriate mandrel re duces the risk of breakages. c) Always clamp the workpiece when using rotary les, cutting discs, high- speed milling tools or hard-metal mill- ing tools. Even minimal tilting in the groove can cause these tools to jam and lead to a kickback. When a cut- ting disc jams, it usually breaks. When a rotary le, high-speed milling tool or hard-metal milling tool jams, the acces- sory tool can jump out of the groove and lead to loss of control of the power tool. Additional safety and working instructions ■ Always wear protective goggles when working with the machine. ■ We recommend using protective gloves, sturdy and non-slip footwear and an apron. ■ Remove the plug from the mains socket before making any adjustments to the machine. ■ Do not connect the machine to the mains socket unless it is switched o. ■ Always keep the power cable out of the operating area of the machine. Always route the cable away from the machine towards the rear. IB_458746_PGS500C2_LB8.indb 7IB_458746_PGS500C2_LB8.indb 7 18.07.2024 13:45:1718.07.2024 13:45:178 

 GB / IE ■ The tool spindle will continue to run after the tool has been switched o. Do not put the machine down until it has come to a complete standstill. ■ Do not reach into the danger zone of the machine while it is running. ■ Use only tools whose permissible speed rating is at least as high as the highest idling speed of the power tool. ■ Check grinding tools before use. The grinding tool must be properly tted and rotate freely. Perform a test run for at least 30 seconds without any load. Do not use damaged, non-circular or vibrat- ing grinding tools. ■ Sanding metals creates ying sparks. Make sure that no one is put at risk. Because of the re hazard, make sure there are no ammable materials in the vicinity (ying spark area). Do not use a dust extractor. ■ Always hold the tool so that sparks or grinding dust y away from the body. ■ The clamping nut must be tightened before the machine is put into operation. ■ Under the inuence of extreme external electromagnetic interference, temporary speed uctuations may occur. ■ The workpiece being machined must be clamped if it is not held in place by its own weight. ■ Never guide the workpiece onto the grinding tool by hand. ■ Make sure that the grinding tool is tted according to the manufacturer’s instruc- tions. ■ The dimensions of the grinding tool must be appropriate for the grinder. ■ Always work only with the intended working surface of the accessory tool. ■ Firmly clamp the workpiece you are working on. Never hold a small work- piece in one hand and the straight grind- er in the other while you are using it. Always hold the straight grinder by the designated handles. ■ Guide the straight grinder onto the work- piece. Apply moderate pressure when working and do not push the accessory tool into the material. Original accessories/attachments ■ Use only accessories and additional equipment that are specied in the oper- ating instructions (technical specications) and are compatible with the appliance. ■ Approved accessory tools: Use only corundum grinding tools with a shaft di- ameter that corresponds to the installed collet chuck. Observe the information in the technical specication. Use Changing/inserting the tool/collet chuck ♦ Press the spindle lock and hold it down. ♦ Loosen the tensioning nut from the thread using the assembly wrench . ♦ Remove any tool that may be inserted. ♦ First, push the intended tool through the tensioning nut before inserting it into the appropriate collet chuck for the tool shaft. ♦ Press the spindle lock and hold it down. ♦ Push the (6 mm) collet chuck into the thread insert and screw the tensioning nut tight with the assembly wrench . ♦ To use the (3.2 mm) collet chuck , insert it into the pre-assembled (6 mm) collet chuck . IB_458746_PGS500C2_LB8.indb 8IB_458746_PGS500C2_LB8.indb 8 18.07.2024 13:45:1718.07.2024 13:45:17GB / IE 

■ Observe the manufacturer‘s recom- mendation for small grinding tools. The maximum permissible protrusion (L0 = length of the shaft between the collet chuck end and the small grinding tool) specied by the manufacturer must not be exceeded when using small grinding tools! If the protrusion (L0) is increased, the permissible rotation speed must be lowered. Wherever possible, insert the complete length of the shaft of the accessory tool into the collet chuck. Ensure that the clamping length (Lg) is at least 10 mm. Only use attachment parts with a maxi- mum mandrel length of 40 mm. Grinding stone ♦ Grinding work can be performed on vari- ous metals using the grinding stone

Switching on and o/setting speed range CAUTION! ■ The rotating direction of the grinding spindle can be read o the arrow en- graved on the front of the appliance (anticlockwise symbol). Switching on/setting the speed range ♦ Set the ON/OFF switch to the "I" po- sition. ♦ Set the steplessly adjustable speed con- trol to a position between "1" and “6". Switching o ♦ Move the ON/OFF switch to the posi- tion "O". Notes on material processing/tool/ speed range ■ The work result depends on the speed, the type of material and the contact pressure. Carry out tests on test pieces to determine the optimum settings. Position of the speed control Idle speed (rpm) 1 approx. 4500 2 approx. 9000 3 approx. 17500 4 approx. 22500 5 approx. 27000 6 approx. 30000 Cleaning, care and storage WARNING! RISK OF INJURY! ■ Switch o the appliance and pull out the power plug before starting any work on the appliance. The appliance is maintenance-free. ■ Remove all dirt from the appliance. Use a dry cloth to do this. WARNING! ■ If the power cord requires replace- ment, this should be carried out by the manufacturer or an approved repre- sentative to avoid safety hazards. ■ Store the appliance and all the individual pieces carefully in the provided plastic case to ensure you do not lose any part. NOTE ► Replacement parts not listed (such as carbon brushes, switches) can be or- dered via our service hotline. IB_458746_PGS500C2_LB8.indb 9IB_458746_PGS500C2_LB8.indb 9 18.07.2024 13:45:1718.07.2024 13:45:1710 

 GB / IE WARNING! ■ Always ensure that the power plug or the mains cable is replaced only by the manufacturer of the appli- ance or its customer service. This will ensure that the safety of the appli- ance is maintained. Kompernass Handels GmbH warranty Dear Customer, This appliance has a 3-year warranty valid from the date of purchase. If included with the product on delivery, the battery packs of the X12V and X20V Team series also come with a 3-year warranty from the date of purchase. If this product has any faults, you, the buyer, have certain statutory rights. Your statutory rights are not restrict- ed in any way by the warranty described below. Warranty conditions The warranty period starts on the date of purchase. Please keep your receipt in a safe place. This will be required as proof of purchase. If any material or manufacturing fault oc- curs within three years of the date of pur- chase of the product, we will either repair or replace the product for you or refund the purchase price (at our discretion). This warranty service requires that you present the defective appliance and the proof of purchase (receipt) within the three-year warranty period, along with a brief written description of the fault and of when it oc- curred. If the defect is covered by the warranty, your product will either be repaired or re- placed by us. The repair or replacement of a product does not signify the beginning of a new warranty period. Warranty period and statutory claims fordefects The warranty period is not prolonged by repairs eected under the warranty. This also applies to replaced and repaired com- ponents. Any damage and defects present at the time of purchase must be reported immediately after unpacking. Repairs car- ried out after expiry of the warranty period shall be subject to a fee. Scope of the warranty This appliance has been manufactured in accordance with strict quality guidelines and inspected meticulously prior to deliv- ery. The warranty covers material faults or pro- duction faults. The warranty does not cover product parts that are subject to normal wear and tear and can therefore be con- sidered wearing parts, such as saw blades, replacement blades, abrasive papers, etc. or for damage to fragile parts, such as switches or parts made of glass. The warranty does not apply if the product has been damaged, improperly used or improperly maintained. The directions in the operating instructions for the product regarding proper use of the product are to be strictly followed. Uses and actions that are discouraged in the operating instruc- tions or which are warned against must be avoided. This product is intended solely for private use and not for commercial purposes. The warranty shall be deemed void in cases of misuse or improper handling, use of force and modications / repairs which have not been carried out by one of our authorised Service centres. The warranty does not apply to ■ Normal reduction of the battery capacity overtime ■ Commercial use of the product ■ Damage to or alteration of the product by the customer IB_458746_PGS500C2_LB8.indb 10IB_458746_PGS500C2_LB8.indb 10 18.07.2024 13:45:1718.07.2024 13:45:17GB / IE 

 11 ■ Non-compliance with safety and mainte- nance instructions, operating errors ■ Damage caused by natural hazards Warranty claim procedure To ensure quick processing of your case, please observe the following instructions: ■ Please have the till receipt and the item number (IAN)458746_2401 available as proof of purchase. ■ You will nd the item number on the type plate on the product, an engraving on the product, on the front page of the operating instructions (below left) or on the sticker on the rear or bottom of the product. ■ If functional faults or other defects occur, please rst contact the service department listed below by telephone or use our contact form, which you can nd on parkside-diy.com in the Service category. ■ You can return a defective product to us free of charge to the service address that will be provided to you. Ensure that you enclose the proof of purchase (till receipt) and information about what the defect is and when it occurred. PDF ONLINE parkside-diy.com You can view and download these instructions along with many other manuals at parkside-diy.com. This QR code will take you directly to parkside-diy.com. Select your country and use the search box to search for the operating instructions. Enter the arti- cle number (IAN)458746_2401 to nd the operating instructions for your article. NOTE ► For Parkside tools, please send us only the defective item without the ac- cessories (e.g. battery, storage case, assembly tools, etc.). WARNING! ► Have your appliances repaired by the service centre or a trained electrici- an, using only original spare parts. This will ensure that the safety of the appliance is maintained. ► Always ensure that the power plug or the mains cable is replaced only by the manufacturer of the appliance or its customer service.This will ensure that the safety of the appliance is main- tained. Service GB Service Great Britain Tel.: [phone] Contact form on parkside-diy.com IE Service Ireland Tel.: [phone] Contact form on parkside-diy.com IAN 458746_2401 Importer Please note that the following address is not the service address. Please use the service address provided in the operating instructions.

 GB / IE Disposal Applies only to France The product, its packaging and the operat- ing instructions are recyclable. They are subject to an extended manufacturer re- sponsibility and will be collected separately. The packaging is made from en- vironmentally friendly material and can be disposed of at your local recycling plant. Do not dispose of power tools in your normal domestic waste! The adjacent symbol of a crossed-out dustbin means that this appliance is subject to Directive 2012/19/EU. This directive states that this appliance may not be disposed of in the normal household waste at the end of its useful life, but must be taken to specially set-up collection locations, recycling depots or disposal companies. The disposal is free of charge for the user. Protect the environment and dis- pose of this appliance properly. Dispose of the packaging in an environmentally friendly manner. Note the labelling on the pa- ckaging and separate the pa- ckaging material components for disposal if necessary. The packaging material is labelled with abbreviations (a) and num- bers (b) with the following meanings: 1–7: plastics, 20–22: paper and cardboard, 80–98: composites. Your local community or munici- pal authorities can provide infor- mation on how to dispose of the worn-out product. IB_458746_PGS500C2_LB8.indb 12IB_458746_PGS500C2_LB8.indb 12 18.07.2024 13:45:2118.07.2024 13:45:21GB / IE 

 13 Translation of the original Conformity Declaration We, KOMPERNASS HANDELS GMBH, document ocer: Mr Semi Uguzlu, BURGSTR. 21, 44867 BOCHUM, GERMANY, hereby declare that this product complies with the following standards, normative documents and EC directives: Machinery Directive (2006/42/EC) Electromagnetic Compatibility (2014/30/EU) RoHS Directive (2011/65/EU)*

• The manufacturer bears the full responsibility for compliance with this conformity declaration. The object of the declaration described above complies with the requirements of the Directive 2011/65/EU of the European Parlia- ment and Council of 8 June 2011 on the limitations of use of certain dangerous substances in electrical and elect- ronic appliances. Applied harmonised standardss EN 60745-2-23:2013 EN 60745-1:2009+A11:2010