KM 100100 R G - Vacuum Cleaner Kärcher - Free user manual and instructions
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USER MANUAL KM 100100 R G Kärcher
Register your product www.kaercher.com/welcome KM 100/100 R G
Gemessen: 95 Garantiert: 98 Chairman of the Board of Management Director Regulatory Affairs & Certification Zubehör Seitenbesen 6.905-986.0 Mit Standardbeborstung für Innen- und Außenflächen. Seitenbesen, weich 6.906-133.0 Für Feinstaub auf Innenflächen, nässe- fest. Seitenbesen, hart 6.906-065.0 Zur Entfernung von fest haftendem Schmutz im Außenbereich, nässefest. Standard-Kehrwalze 6.906-375.0 Verschleiß- und nässefest. Universalbe- borstung für Innen- und Außenreinigung. Kehrwalze, weich 6.906-533.0 Mit Naturborsten speziell für Feinstaub- kehren auf glatten Böden im Innenbe- reich. Nicht nässefest, nicht für abrassive Oberflächen. Kehrwalze, hart 6.906-532.0 Zur Entfernung von fest haftendem Schmutz im Außenbereich, nässefest. Staubfilter 6.414-532.0 18 DE- 1 Please read and comply with these original instructions prior to the initial operation of your appliance and store them for later use or subsequent own- ers. Please read the safety instructions before start-up! Your sales outlet should be informed about any transit damage noted when unpacking the product. – Warning and information plates on the machine provide important directions for safe operation. – In addition to the information contained in the operating instructions, all statuto- ry safety and accident prevention regu- lations must be observed. Appliance motorisation G: Petrol engine LPG: Gas engine Notes about the ingredients (REACH) You will find current information about the ingredients at: www.kaercher.com/REACH The warranty terms published by the rele- vant sales company are applicable in each country. We will repair potential failures of your appliance within the warranty period free of charge, provided that such failure is caused by faulty material or defects in man- ufacturing. In the event of a warranty claim please contact your dealer or the nearest authorized Customer Service center. Please submit the proof of purchase. DANGER To avoid risks, all repairs and replacement of spare parts may only be carried out by authorized customer service personnel. – Only use accessories and spare parts which have been approved by the man- ufacturer. The exclusive use of original accessories and original spare parts ensures that the appliance can be oper- ated safely and trouble free. – For additional information about spare parts, please go to the Service section at www.kaercher.com. Contents Contents ... EN 1 General notes... EN 1 Combustion engine version EN 1 Environmental protection EN 1 Warranty ... EN 1 Accessories and Spare Parts ... EN 1 Symbols in the operating in- structions ... EN 2 Symbols on the machine EN 2 Proper use ... EN 2 Foreseeable misuse ... EN 2 Suitable surfaces ... EN 2 Safety instructions ... EN 2 Safety instructions concern- ing the operation ... EN 2 Safety information concern- ing the driving operation EN 2 Safety information concern- ing the combustion engine EN 2 Safety guidelines for LPG vehicles (only gas engine) EN 3 Safety information concern- ing the transport of the appli- ance ... EN 4 Safety information concern- ing maintenance and care EN 4 Function ... EN 4 Operating and Functional Ele- ments ... EN 5 Operator console ... EN 5 Colour coding ... EN 5 Open/ close device hood EN 5 Before Startup ... EN 6 Unloading ... EN 6 Moving sweeper without en- gaging self-propulsion... EN 6 Moving sweeper by engag- ing self-propulsion... EN 6 Start up... EN 6 General notes ... EN 6 Connect/ change gas cylin- der (only KM 100/100 R LPG) ... EN 6 Refuelling ... EN 6 Operation ... EN 7 Adjusting driver's seat... EN 7 Programme selection ... EN 7 Starting the machine... EN 7 Drive the machine... EN 7 Sweeping mode ... EN 7 Emptying waste container EN 8 Turn off the appliance ... EN 8 Transport ... EN 8 Storage ... EN 8 Shutdown ... EN 8 Care and maintenance ... EN 9 General notes ... EN 9 Cleaning ... EN 9 Maintenance intervals... EN 9 Maintenance Works ... EN 9 Troubleshooting ... EN 13 Technical specifications ... EN 14 EU Declaration of Conformity. EN 15 Declaration of Conformity... EN 15 Accessories ... EN 15 General notes Combustion engine version Environmental protection The packaging material can be recycled. Please do not throw the packaging material into house- hold waste; please send it for re- cycling. Old appliances contain valuable materials that can be recycled. Please arrange for the proper re- cycling of old appliances. Please dispose your old appliances us- ing appropriate collection sys- tems. Engine oil, diesel and petrol must not be released into the environment. Protect the ground and dispose of used oil in an envi- ronmentally responsible way. Warranty Accessories and Spare Parts 19EN- 2 DANGER Warns about immediate danger which can lead to severe injuries or death. 몇 WARNING Warns about possible danger which could lead to severe injuries or death. CAUTION Points out a possibly dangerous situation which can lead to light injuries or property damage. The sweeper is intended for cleaning floor surfaces for commercial use and e.g. for the following fields of application: Car parks Production facilities Logistics areas Hotel Retail industry Storage areas Walkways – Use this sweeper only as directed in these operating instructions. – Any use extending beyond this is not considered as proper use. The manu- facturer is not liable for any losses re- sulting from this; the user alone bears the risk for this. – Petrol / diesel engine : The operation indoors is prohibited. – Gas engine : Operating the appliance indoors is permitted if sufficient ventilation is en- sured. Gas bottles and appliance may only be stored on ground level. – The machine may not be modified. – The machine is only suitable for use on the types of surfaces specified in the operating instructions. – The machine may only be operated on the surfaces approved by the company or its authorised representatives. – The following applies in general: Keep highly-flammable substances away from the appliance (danger of explo- sion/fire). – Never vacuum up explosive liquids, combustible gases or undiluted acids and solvents. This includes petrol, paint thinner or heating oil which can gener- ate explosive fumes or mixtures upon contact with the suction air. Acetone, undiluted acids and solvents must also be avoided as they can harm the mate- rials on the machine. – Never sweep/vacuum up reactive metal dusts (e.g. aluminium, magnesium, zinc), as they form explosive gases when they come in contact with highly alkaline or acidic detergents. – Do not sweep/vacuum up any burning or glowing objects. – The appliance is not suitable for sweep- ing off hazardous substances. – The machine may not be used or stored in hazardous areas. It is not allowed to use the appliance in hazardous loca- tions. – It is strictly prohibited to take co-pas- sengers. – Pushing/pulling or transporting objects by means of this appliance is prohibit- ed. Asphalt Industrial floor Screed Concrete Paving stones Danger Risk of injury! Do not use the appliance without an over- head guard in areas where the operator might get hit by falling objects. – The machine with working equipment must be checked to ensure that it is in proper working order and is operating safely prior to use. Otherwise, the appli- ance must not be used. – If the appliance is used in hazardous ar- eas (e.g. filling stations) the corre- sponding safety provisions must be ob- served. It is not allowed to use the ap- pliance in hazardous locations. – The operator must use the appliance properly. The person must consider the local conditions and must pay attention to third parties, in particular children, when working with the appliance. – Prior to starting work, the operator must ensure that all protective devices are properly installed and function correct- ly. – The operator of the appliance is liable for accidents with other individuals or their property. – Ensure that the operator wears tight-fit- ting clothes. Wear sturdy shoes and avoid wearing loose-fitting clothes. – Check the immediate vicinity prior to starting (e.g. children). Ensure suffi- cient visibility! – Never leave the machine unattended so long as the engine is running. The operator may not leave the machine be- fore the engine has come to a standstill, the machine has been protected against accidental movement and the parking brake has been applied. – Please remove the key, when not in use, to avoid unauthorised use of the appliance. – The appliance may only be used by per- sons who have been instructed in han- dling the appliance or have proven qualification and expertise in operating the appliance or have been explicitly assigned the task of handling the appli- ance. – This appliance is not intended for use by persons (including children) with lim- ited physical, sensoric or mental capac- ities or lack of experience and/or skills, unless such persons are accompanied and supervised by a person in charge of their safety or if they received precise instructions on the use of this appli- ance. – Children should be supervised to pre- vent them from playing with the appli- ance. Danger Risk of injury! Danger of tipping if gradient is too high. – The falling and rising gradients in the di- rection of travel may not exceed 18%. Danger of tipping on unstable ground. – Only use the machine on sound surfac- es. Danger of tipping with excessive sideways tilt. – The gradient perpendicular to the direc- tion of travel should not exceed 15%. The travel speed must be adapted to the existing conditions. Danger Risk of injury! – Please observe the special safety infor- mation in the operating instructions of the engine manufacturer. – Do not close the exhaust. – Do not bend over the exhaust or touch it (risk of burns). – Do not touch the drive motor (risk of burns). – Petrol / diesel engine: It is prohibited to operate the appliance indoors (risk of poisoning). – Gas engine: When operating the appli- ance indoors, ensure sufficient ventila- tion and discharge of the exhaust gases (risk of poisoning). – Exhaust gases are poisonous and haz- ardous to health, do not inhale them. Symbols in the operating instructions Symbols on the machine Please do not sweep away any burning substances such as cigarettes, match sticks or similar objects. Risk of being squeezed or hurt at the belts, side- brushes, containers, ma- chine cover. Proper use Foreseeable misuse Suitable surfaces Safety instructions Safety instructions concerning the operation Safety information concerning the driving operation Safety information concerning the combustion engine 20 EN- 3 – The engine requires approx. 3-4 sec- onds to come to a standstill once it has been switched off. During this time, stay well clear of the working area. Hauptverband der gewerblichen Beruf- sgenossenschaften e.V. (HVBG / Germa- ny). Liquefied gases (propellants) are bu- tane and propane or a mixture of butane/ propane. They are available in special cyl- inders. The operating pressure of these gases depends on the outside tempera- ture. Danger Risk of explosion! Do not handle liquified gas like petrol. Petrol evaporates slowly, liquified gas immediately turns into gas. The risk of gas spreading in the room and getting ignited is thus higher in case of liq- uefied gas than in petrol. Danger Risk of injury! Use only liquefied gas cylin- ders with propellant filled according to DIN 51622 of A or B quality, depending on the surrounding temperature. CAUTION Use of cooking gas is strictly prohibited. For the gas engine, use only liquid gas mix- tures of propane/ butane or their mixtures where the mixing ratio lies between 90/10 to 30/70. On account of better cold start be- haviour even at low outside sub-zero tem- peratures (below 0° C / 32 °F) always pre- fer a mixture with a higher propane share because evaporation takes place even at low temperatures. – All persons handling liquid gases are li- able to acquaint themselves with the special properties of the liquefied gases for hazard-free handling of operations. The current documentation is always to be kept with the sweeper. – Propellant-operated units are to be checked at regular intervals, at least once a year, by an expert against leaks (according to BGG 936) and ensure that the unit is functioning properly. – The inspection must be certified and documented. The inspection guidelines are § 33 and § 37 UVV (occupation ac- cident prevention regulations) "Use of liquid gas" (BGV D34). – General applicable regulations are the guidelines for inspecting vehicles whose engines are driven by liquefied gases of the Federal Transportation Minister. – Gas must always be drawn only from one cylinder. Drawing gas from multiple cylinders simultaneously can cause liq- uid gas from one cylinder flowing into the other. This causes the over-filled cylinder to be subjected to an unpermit- ted excess pressure when the cylinder valve is closed later (refer B.1 of these guidelines). – Ensure the correct positioning of the cylinder with the "top" marking while connecting a full cylinder (the connec- tion screw points vertically upward). Perform the replacement of the gas cylin- der carefully. During assembly and disas- sembly, the gas outlet nozzle of the cylin- der valve must be sealed by means of a cap nut that is tightened using a wrench. – Discontinue the use of leaky gas cylin- ders. Such cylinders are to be emptied by slowly letting out the gas in open spaces by conforming to all safety reg- ulations and are to be indicated as leaky. Also inform the issuing company or its representative (the filling-station attendant) in writing about the damage to the cylinder while delivering or re- ceiving the cylinders. – Before connecting the gas cylinder, check that its connection neck is in a proper state. – After connecting the cylinder, regularly check that it is not leaky by using a foaming agent. – Open the valves slowly. Do not use hammers to open and close the cylin- ders. – Use only dry fire extinguishers (with carbonic acid gas) in case of fire caused by liquefied gases. – The entire LPG unit must be continu- ously checked to ensure that there are no leaks and the unit is functioning properly. Using the vehicle with a leaky gas unit is strictly prohibited. – First close the cylinder valve before loosening the pipe or tube connection. Unscrew and loosen the connection nut of the gas cylinder slowly because oth- erwise the gas under pressure in the tube will flow out instantly. – If the gas is refilled from a larger tank, then ask the sales agent of the LPG about the important regulations to be followed. Danger Risk of injury! – LPG in a liquid state can cause frost bites on bare skin. – After disconnecting the cylinder, tighten the closing nut firmly on the connecting threading of the cylinder. – Use soap water or some such foaming agent to check whether the cylinder is leaking. The use of open flames to illu- minate the LPG unit is strictly prohibit- ed. – Follow the manufacturer's installation specifications while changing individual parts of the LPG unit. Close all cylinder and locking valves while doing so. – Regularly check the status of the elec- trical unit of the LPG vehicles. Sparks can cause explosions if the gas-carry- ing parts of the unit are leaky. – If a LPG-driven vehicle has been idling for a long time, then first ventilate the setting room before commissioning the vehicle or its electrical unit. – Immediately inform the trade associa- tion and the concerned trade superviso- ry authority about accidents with gas cylinders or LPG units. Store the dam- aged parts carefully until all investiga- tions have been completed. – Propellants or LPG cylinders must al- ways be stored according to the regula- tions of TRF 1996 (Technical Regula- tions for Liquid Gases, refer DA to BGV D34, Appendix 4). – Always store the gas cylinders in a ver- tical position. Use of open flames and smoking at the installation site of the cylinders and during repairs is strictly prohibited. Protect the stored cylinders against unauthorised access. Close all empty cylinders properly. – Close the cylinder and main locking valves immediately when you switch off the vehicle. – Follow the regulations for garages and the construction guidelines of the re- spective State about the location and structure of the parking areas for LPG- driven vehicles. – Gas cylinders are to be stored in sepa- rate rooms away from the parking areas (refer DA to BGV D34, Appendix 2). – The electrical hand-held lamps used in the rooms are to be equipped with closed, sealed case and a strong pro- tection cover. – Close all cylinder and main valves be- fore working in repair workshops and protect the gas cylinders against effect of external heat. – A responsible person must check that all valves, especially the cylinder valves, are closed during operational breaks and before closing the factory. Do not carry out any jobs involving fire - such as cutting and welding jobs - in the vicinity of the gas cylinders. Do not store gas cylinders, not even empty ones, in the workshops. – The parking and storage rooms and the repair workshops must be ventilated properly. Please note that liquefied gas- es are heavier than atmospheric air. They get collected on the floor, in re- cesses and other holes in the floors and form a gas-air mixture that can lead to explosions. Safety guidelines for LPG vehicles (only gas engine) Liabilities of the factory management and the employee Maintenance by expert Commissioning/Operations In the installation and storage rooms as well as the workshops 21EN- 4 – The engine is to be brought to a stand- still and the appliance is to be fastened properly during transportation. Close fuel cock. – First switch off the appliance and re- move the ignition key before performing any cleaning or maintenance tasks on the appliance, replacing parts or switch- ing over to another function. – Always disconnect the battery when working on the electrics. – Do not clean the appliance with a water hose or high-pressure water jet (danger of short circuits or other damage). – Maintenance work may only be carried out by approved customer service out- lets or experts in this field who are famil- iar with the respective safety regula- tions. – Please observe the local safety regula- tions regarding portable commercially used appliances. – Always use appropriate gloves while working on the device. The sweeper operates using the overthrow principle. – The side brushes (3) clean the corners and edges of the surface, moving dirt and debris into the path of the roller brush. – The rotating roller brush (4) moves the dirt and debris directly into the waste container (5). – The dust raised in the container is sep- arated by the dust filter (2) and the fil- tered clean air is drawn off by the suc- tion fan (1). Safety information concerning the transport of the appliance Safety information concerning maintenance and care Function 22 EN- 5 1 Dust filter 2 Air filter insert 3 Spark plug 4 Oil dipstick 5 Gas cylinder (only KM 100/100 R LPG) 6 Cover 7 Waste container (both sides) 8 Lever for seat adjustment 9 Roller brush 10 Pedal for raising/lowering bulk waste flap 11 Side brushes 12 Drive pedal 13 Front panel 14 Choke (cold start) 15 Ignition lock 16 Steering wheel 17 Wet/dry flap 18 Seat (with seat contact switch) 1 Programme switch 2 Filter dedusting 3 Horn 4 Operating hour counter – The operating elements for the cleaning process are yellow. – The controls for the maintenance and service are light gray. DANGER Danger of crushing while closing the ma- chine cover. Hence, lower the machine cover slowly. Open the device hood at the handle slot (pull it upward). Pull the holding bar from the holder. Insert the holder bar into the intake on the suction fan. To close the appliance hood, pull the holder bar out of the intake and lock the holder into the appliance hood. Operating and Functional Elements
Operator console Colour coding Open/ close device hood 23EN- 6 DANGERRisk of injury and damage! Do not use a forklift to unload the appliance.To unload the machine, proceed as follows: Cut plastic packing belt and remove foil. Remove the elastic tape fasteners at the stop points. Four indicated floor boards of the pallet are fastened with screws. Unscrew these boards. Place the boards on the edge of the pal-let. Place the boards in such a way that they lie in front of the four wheels of the machine. Fasten the boards with screws. Slide the four support beams included in the packaging under the ramp. Remove the wooden blocks used for ar-resting the wheels and slide them under the ramp. DangerRisk of injury! Before engaging the free-wheel operation, the machine must be se-cured to prevent it rolling away.NOTICEDo not move the machine for long distanc-es without engaging self-propulsion, a speed of 6 km/h should not be exceeded.1 Position of the freewheel lever up - ap-pliance can be pushed. Opening and securing cover Engage the freewheel lever in the upper position.This blocks the travel drive function. Close cover.The machine can now be pushed.1 Position freewheel lever down - appli-ance is ready to start. Engage the freewheel lever in the lower position. Close cover.The appliance can now be driven. Park the sweeper on an even surface. Remove the key.몇 WARNINGOnly type-tested replacement bottles (pow-er gas bottles) with 11 kg of content must be used. These have a 270° collar for the protection of the valve. DangerRisk of injury!– Follow safety regulations for LPG vehi-cles. – Formation of crusts and yellow-frothing deposits on the gas cylinder indicate leakiness. – Cylinders must be changed only by in-structed persons. – Cylinders containing propellant gases must not be changed in garages and underground areas. – Do not smoke and use uncovered light while changing the cylinder. – While changing cylinders, first close the locking valve of the LPG cylinder firmly and immediately put the protective cap on the empty cylinder. 1 Protective cover2 Union joint3 Gas withdrawal valve4 Fixing Insert the gas cylinder in the fixing; the gas cylinder connection must point up-wards.Illustration: shown without gas cylinder1 Lock2 Safety splint3 Fastening belt Close the lock on the fastening belt. Attach safety splint. NOTICEConnection has a left threading. 몇 WARNINGDo not open the gas drawing valve until be-fore starting the device (refer to chapter "Operation | Driving").몇 WARNINGDanger through escaping gas. Route/at-tach the gas hose so that it does not pro-trude outside the appliance and cannot be torn off during operation. Remove the protective cap from the connecting valve of the gas cylinder. Connect the gas tube with Union nut (use 30 mm spanner). KM 100/100 R G only DangerRisk of explosion!– Only use the fuels specified in the Op-erations Manual. – Do not refuel the machine in enclosed spaces.– Smoking and naked flames are strictly prohibited. – Ensure that no fuel reaches the hot open surfaces. Switch off engine. Opening and securing cover Check fuel level via the tank indicator. Open fuel filler cap. Use "regular unleaded petrol". Fill tank to max. 1 cm below the lower edge of the filler nozzle. Wipe off any spilt fuel, remove funnel and close fuel filler cap. Close cover. Before Startup Unloading Moving sweeper without engaging self-propulsion Moving sweeper by engaging self- propulsion Start up General notes Connect/ change gas cylinder (only KM 100/100 R LPG) Attach gas cylinder
Fasten gas cylinderConnect gas cylinder Refuelling 24 EN- 7 Pull seat adjustment lever inwards. Slide seat, release lever and lock in place. Check that the seat is properly locked in position by attempting to move it back- wards and forwards. 1 Driving Driving to the Place of Use. 2 Sweeping with sweep roller Roller brush is lowered. The roller brush and the side brush will rotate. 3 Sweeping with side brushes Roller brush and side brushes are low- ered. NOTICE The machine is equipped with a seat con- tact mat. If the driver's seat is vacated, the machine is switched off. KM 100/100 R G only Opening and securing cover Push lever in "ON" direction. Close cover. KM 100/100 R LPG only 1 Gas withdrawal valve Open the gas drawing valve by turning it in anti-clockwise direction. Sit on the driver's seat. Do NOT press the accelerator pedal. Set programme switch to step 1 (driv- ing). KM 100/100 R G only Press choke lever downwards. Once the engine is running, pull choke lever back up. KM 100/100 R LPG only Press the remote button, once the mo- tor runs, release the remote button Turn ignition key past position 1. If the machine starts, release the igni- tion key. NOTICE Never operate the starter motor for longer than 10 seconds. Wait at least 10 seconds before operating the starter motor again. DANGER Danger of falling! Do not stand up while driving. Press slowly the accelerator pedal "for- ward". Danger Risk of injury! While reversing, ensure that there is nobody in the way, ask them to move if somebody is around. Press slowly the accelerator pedal "re- verse". – The accelerator pedal can be used to vary the driving speed infinitely. – Avoid pressing the pedal suddenly as this may damage the hydraulic system. – In the event of power loss on inclined surfaces, slightly reduce the pressure on the accelerator pedal. Release the accelerator pedal, the ma- chine brakes automatically and stops. Driving over fixed obstacles which are 50 mm high or less: Drive forwards slowly and carefully. Driving over fixed obstacles which are more than 50 mm high: Only drive over these obstacles using a suitable ramp. Danger Risk of injury! If the bulk waste flap is open, stones or gravel may be flung forwards by the roller brush. Make sure that this does not endanger persons, animals or objects. CAUTION Do not sweep up packing strips, wire or similar objects as this may damage the sweeping mechanism. CAUTION To avoid damaging the floor, do not contin- ue to operate the sweeping machine in the same position. Note: To achieve an optimum cleaning re- sult, the driving speed should be adjusted to take specific situations into account. Note: During operation, the waste contain- er should be emptied at regular intervals. Note: When cleaning surfaces, only lower the roller brush. Note: Also lower side brush when cleaning along edges. Operation Adjusting driver's seat Programme selection Starting the machine Open fuel cock Open the gas supply
Starting the machine Drive the machine Drive forward Reverse drive Driving method Brakes Driving over obstacles Sweeping mode 25EN- 8 Set programme switch to step 2. Roller brush is lowered. The roller brush and the side brush will rotate. Note: The bulk waste flap must be raised briefly to sweep up larger items (up to 60 mm high), e.g. soft drink cans. Raising bulk waste flap: Press the pedal for the bulk waste flap forwards and keep pressed down. To lower it, take foot off pedal. Note: An optimum cleaning result can only be achieved if the bulk waste flap has been lowered completely. Set programme switch to step 3. Side brushes and roller brush are lowered. Note: Roller brush and side brush start op- erating automatically. Note: During operation, the waste contain- er should be emptied at regular intervals. Note: During operation, the dust filter should be shaken off and cleaned at regu- lar intervals. Close wet/dry flap Open wet/dry flap. Note: You can thus prevent the filter sys- tem from getting blocked. Open wet/dry flap. Note: This protects the filter from moisture. – Switch on manual filter shake off. Press Filter shake off button. The filter will be cleaned for 15 seconds. Note: Wait until the filter shaking process is finished and the dust has settled before you open or empty the waste container. Raise the waste container slightly and pull it out. Empty waste container. Push in the waste container and lock it. Empty opposite waste container. Set programme switch to step 1 (driv- ing). The side brush and roller brush are raised. Turn ignition key to "0" and remove it. Note: Once the machine has been switched off, the dust filter is shaken auto- matically for approx. 15 seconds. Do not open the machine hood during this period. Note: The machine has been fitted with an automatic parking brake that is activated as soon as the engine is switched off and the driver leaves his seat. KM 100/100 R G only Close fuel cock. KM 100/100 R LPG only 1 Gas withdrawal valve Close gas drawing valve by turning it in clock-wise direction. DANGER Risk of injury and damage! Observe the weight of the appliance when you transport it. Turn ignition key to "0" and remove it. Secure the wheels of the machine with wheel chocks. Secure the machine with tensioning straps or cables. When transporting in vehicles, secure the appliance according to the guide- lines from slipping and tipping over. Note: Observe markings for fixing points on base frame (chain symbols). When loading or unloading the machine, it may only be operated on gradients of max. 18%. KM 100/100 R G only Close fuel cock. Empty fuel tank. KM 100/100 R LPG only Close gas drawing valve by turning it in clock-wise direction. Remove the gas bottle and dispose of according to the applicable rules and regulations. DANGER Risk of injury and damage! Note the weight of the appliance in case of storage. If the sweeper is going to be out of service for a longer time period, observe the follow- ing points: Park the sweeper on an even surface.
Set programme switch to step 1 (driv- ing). The roller brush and side brushes are raised to prevent the bristles being damaged. Turn ignition key to "0" and remove it. Lock the sweeper to ensure that it does not roll off. Clean the inside and outside of the sweeper. Park the machine in a safe and dry place. KM 100/100 R G only Fill fuel tank and close fuel cock. KM 100/100 R LPG only Close gas drawing valve by turning it in clock-wise direction. Remove the gas bottle and dispose of according to the applicable rules and regulations. All motor models: Change the engine oil Unscrew spark plugs and pour approx. 3 cm³ of oil into the spark plug hole. Crank the engine several times before replacing the spark plug. Screw in the spark plug. Disconnect battery. Charge battery approx. every 2 months. Sweeping with sweep roller Sweeping with bulk waste flap raised Sweeping with side brushes Sweeping dry floors Sweep in fibrous and dry waste (such as dry grass, hay) Sweeping damp or wet floors Filter dedusting Emptying waste container Turn off the appliance Transport
Storage Shutdown 26 EN- 9 First switch off the appliance, remove the key and remove the battery plug or disconnect the battery before perform- ing any cleaning or maintenance tasks on the appliance, replacing parts or switching over to another function. Pull out the battery plug or clamp the battery while working on the electrical unit. – Maintenance work may only be carried out by approved customer service out- lets or experts in this field who are famil- iar with the respective safety regula- tions. – Mobile appliances used for commercial purposes are subject to safety inspec- tions according to VDE 0701. – Use only roller brushes/ side-brushes that are provided with the appliance or specified in the Operations Manual. The use of other roller brushes/ side- brushes can affect the safety of the ap- pliance. CAUTION Risk of damage! Do not clean the appliance with a water hose or high-pressure water jet (danger of short circuits or other dam- age). Danger Risk of injury! Wear dust mask and protec- tive goggles. Open the hood, insert retaining rod. Clean machine with a cloth. Blow through machine with com- pressed air. Close cover. Note: The dust filter can be rinsed with wa- ter. Dry the filter completely before reusing it. Clean the machine with a damp cloth which has been soaked in mild deter- gent. Note: Do not use aggressive cleaning agents. Note: The elapsed-time counter shows the timing of the maintenance intervals. Daily maintenance: Check the sweeping roller and the side brush for wear and wrapped belts. Check tyre pressure. Check function of all operator control el- ements. Weekly maintenance: Check for smooth running of the Bowden cables and the moveable parts Check the sealing strips in the sweep- ing area for position and wear. Check dust filter and clean filter box, if required. Check the vacuum pressure system. Maintenance to be carried out every 100 operating hours: Check function of seat contact switch. Check tension, wear and function of drive belts (V-belt and circular belt). Maintenance following wear: Replace sealing strips. Replace roller brush. Replace side brush. Note: For description, see section on Main- tenance work. Note: Where maintenance is carried out by the customer, all service and maintenance work must be undertaken by a qualified specialist. If required, a specialised Kärch- er dealer may be contacted at any time. Maintenance to be carried out after 8 oper- ating hours: Carry out initial inspection. Maintenance to be carried out after 20 op- erating hours Maintenance to be carried out every 100 operating hours Maintenance to be carried out every 300 operating hours Maintenance to be carried out every 500 operating hours Maintenance to be carried out every 1000 operating hours Maintenance to be carried out every 1500 operating hours Note: In order to safeguard warranty claims, all service and maintenance work during the warranty period must be carried out by the authorised Kärcher Customer Service in accordance with the mainte- nance booklet. Preparation: Park the sweeper on an even surface. Turn ignition key to "0" and remove it. DANGER Risk of injury! The engine requires 15 seconds to come to a standstill once it has been switched off. Do not open the appliance hood during that period. Danger Risk of injury! Allow the machine sufficient time to cool down before carrying out any maintenance and repair work. Check gas filter in the screw to gas cyl- inder to see if it is dirty. Clean dirty filters with compressed air. Check gas connections, pipes and evaporators using leak-search spray for leaks. NOTICE Leaks in the gas cylinder cause formation of crusts or yellow frothy deposits on the gas connections, pipes and evaporator. Contact Kärcher Customer Service for maintenance of the gas unit.
Park the sweeper on an even surface. Connect air pressure testing device to tyre valve. Check tire pressure (refer to technical data). Danger Risk of injury! Park the sweeper on an even surface. Remove the key. When carrying out repairs on public highways, wear warning clothing when working close to passing traffic. Check stability of ground. Also secure the machine with wheel chock(s) to pre- vent it rolling away. Check tyres Check tyre contact face for foreign ob- jects. Remove objects found. Use suitable, commercially available materials to carry out tyre repairs. Note: Observe the manufacturer's recom- mendations. The journey may be resumed providing that the directions supplied by the product manufacturer have been observed. The tyre/wheel change should nonetheless be carried out as soon as possible. Raise slightly the waste container on the appropriate side and pull it out. Loosen the wheel screw. Install the jack. Intake point for the jack (rear wheels) Raise machine using vehicle jack. Remove the wheel screw. Remove wheel. Mount spare wheel. Screw in the wheel screw. Lower machine using vehicle jack. Tighten the wheel screw. Push in the waste container and lock it. Note: Use a suitable commercially availa- ble vehicle jack. Care and maintenance General notes Cleaning Cleaning the inside of the machine External cleaning of the appliance Maintenance intervals Maintenance by the customer Maintenance by Customer Service Maintenance Works General notes on safety Check gas filter (only KM 100/100 R LPG) Check gas connections (only KM 100/ 100 R LPG) Check the tyre pressure Replacing wheel 27EN- 10 – The sweeping system is activated by means of a vacuum pressure system. – If the side brush or the roller brush can- not be lowered, the vacuum pressure sockets must be checked for proper connection of the hoses, connect the appropriate hose if necessary. – If the side brush or the roller brush still cannot be lowered, the vacuum pres- sure system has a leak. In this case, consult Customer Service. Hose connection at the vacuum pressure socket of the side brush lowering system Hose connections at the vacuum pressure sockets of the roller brush lowering system Hose connections at vacuum pressure pump and vacuum pressure socket (accu- mulator) Note: The vacuum pressure pump runs only while the vacuum pressure is built up in the system. If the pump runs continuous- ly, contact Customer Service. Park the sweeper on an even surface. Set programme switch to step 1 (driv- ing). Side brushes lift up. Turn main key to "0" and remove it. Loosen 3 fastening screws on the un- derside. Remove the worn side brushes. Clip new side brushes on to driver and screw on. Park the sweeper on an even surface. Set programme switch to step 1 (driv- ing). Roller brush is raised. Turn main key to "0" and remove it. Secure the machine with wheel chock(s) to prevent it from rolling away. Raise slightly the waste containers on both sides and pull them out. Remove belts or cords from roller brush. Replacement is due if a visible deteriora- tion in sweeping performance caused by bristle wear is evident. Park the sweeper on an even surface. Set programme switch to step 1 (driv- ing). Roller brush is raised. Turn main key to "0" and remove it. Secure the machine with wheel chock(s) to prevent it from rolling away. Raise slightly the waste containers on both sides and pull them out. Loosen the front attachment screw of the right-hand side panel. Loosen the rear attachment screw on the right-hand side panel. Remove side panel. Loosen the screws. Unscrew the screw on the pivoting point of the roller brush arm. Pull out roller brush swinging arm. Remove the roller brush cover. Pull out roller brush. Installation position of roller brush in direc- tion of travel Push new roller brush into the roller brush housing and onto the drive pin. Check the vacuum pressure system Replacing side brush Checking roller brush Replacing roller brush 28 EN- 11 Note: When installing the new roller brush, ensure correct positioning of the bristle as- sembly. Note: Adjust the bowden cable, so that the roller brush is lifted approx. 10 mm off the floor. Position roller brush cover. Install the roller brush arm. Hook the Bowden cable in. Tighten the fastening screws. Screw on side panel. Push in the waste containers on both the sides and lock them. Set programme switch to step 1 (driv- ing). The side brush and roller brush are raised. Drive sweeper on to a smooth, even surface covered with a visible layer of dust or chalk. Set programme switch to step 2. Roller brush is lowered. Slightly press down on the drive pedal and allow the sweep brush to briefly rotate. Raise roller brush. Press pedal which raises bulk waste flap and keep pressed. Drive machine backwards. The sweeping track should have an even rectangular shape which is between 50 and 70 mm wide. Note: The side brush floating mounting of the roller brush adjusts the sweeping track as the bristles wear down. The roller brush must be replaced if it becomes too worn. Park the sweeper on an even surface. Set programme switch to step 1 (driv- ing). Roller brush is raised. Turn main key to "0" and remove it. Secure the machine with wheel chock(s) to prevent it from rolling away. Raise slightly the waste containers on both sides and pull them out. Open the fastening screws of the side panels on both sides. Remove side panels. Front sealing strip Slightly loosen retaining nuts for the front sealing strip; to replace, unscrew. Screw on new sealing strip without fully tightening the nuts. Adjust sealing strip. Set the distance of the sealing strip to the floor so that the bottom edge trails behind at a distance of between 35 and 40 mm. Tighten nuts. Rear sealing strip Set the distance between the sealing strip and the floor so that the bottom edge trails behind at a distance of be- tween 10 and 15 mm. If worn, replace. Remove roller brush. Unscrew retaining nuts for rear sealing strip. Screw on new sealing strip. Side sealing strips Slightly loosen retaining nuts for the side sealing strip (to replace, unscrew). Screw on new sealing strip without fully tightening the nuts. To set the floor clearance, insert a sheet with a thickness of between 1 and 2 mm under the sealing strip. Adjust sealing strip. Tighten nuts. Screw on side panels. Push in the waste containers on both the sides and lock them. 몇 WARNING Empty waste container before replacing dust filter. Wear a dust mask when working around the dust filter. Observe safety regu- lations on the handling of fine particulate material. CAUTION Risk of damage! Do not rinse out the dust filter. Turn main key to "0" and remove it. Open the hood, insert retaining rod. 1 Filter holder handle 2 Locking 3 Axle Pull the lock upwards. Pull out the axle on the handle of the fil- ter holder until the lock engages (nut in axle). Remove the lamella filter. Insert new filter. Make sure driver engages with holes on drive side. Check the sweeping mirror of the sweeping roller Adjusting and replacing sealing strips Replacing dust filter 29EN- 12 Push the axle inwards again so it locks into place. Note: Make sure when installing the new filter that the fins are not damaged. Lift filter case seal out of groove in the cover. Insert new seal. Check tension of drive belt and V-belt of the suction blower, also check for wear or damage. Chek the cup seal at the suction blower regularly to see that it sits properly. Loosen screws on both sides of the panel. Replace defective fuses. Replace front panel. Note: Only use fuses with identical safety ratings. NOTICE The engine is equipped with an oil deficien- cy switch. When the fill level is insufficient, the engine switches off and can only be re- started once the engine oil has been re- plenished. DANGER Risk of burns on account of hot surfaces! Allow engine to cool down. Remove the oil dipstick and check the oil level: Minimum content 1/3. If the oil level is less than 1/3, top up en- gine oil until it reaches the lower edge of the filler opening. Wait at least 5 minutes. Check engine oil level again. DANGER Risk of burns on account of hot surfaces! Pull out oil dipstick. Draw off engine oil via the oil filler neck using 6.491-538 oil-change pump. Fill with fresh engine oil via oil filler neck using clean 6.491-538 oil-change pump. Wait at least 5 minutes. Check engine oil level again. Release the wing nuts on the suction container. Remove the filter inlay and check it. Use either a new or cleaned filter car- tridge in the vacuum container. Screw on wing nut. Remove spark-plug connector. Unscrew and clean or dispose of spark plug. Screw in cleaned or new spark plug. Insert the ignition plug into the spark plug. NOTICE The machine has two hydraulic circuits: Circuit sweeping hydraulics Check the hydraulic oil level on the stor- age container. The oil level must lie between “MIN“ and “MAX“ marking. If the oil level is too low, fill in hydraulic oil above the fill neck on the top of the container. Circuit axle drive CAUTION This inspection may only be carried out when the engine is cold. Check oil level in the equalisation con- tainer. If required, top up oil carefully. Replacing filter case seal Checking drive belt Check cup seal Replacing fuses Check engine oil level and top up, if required Change the engine oil Cleaning and replacing the air filter Clean and replace spark plug Check hydraulic oil level and refill hydraulic oil 30 EN- 13 Danger Switch off engine and remove ignition key prior to carrying out any maintenance work. Risk of injury! Allow the machine sufficient time to cool down before carrying out any maintenance and repair work. Troubleshooting Fault Remedy Appliance cannot be started Sit on the driver seat, the seat contact switch gets activated. Check tank contents and oil level; refill oil and fuel. Check the fuses. Check battery; charge it if required. Inform Kärcher Customer Service. Device does not drive or drives only slowly Lock the freewheel lever in the bottom position (driving operation). Inform Kärcher Customer Service. Machine is not sweeping properly Check roller brush and side brushes for wear, replace if necessary. Check function of bulk waste flap Check sealing strips for wear, adjust or replace as required Check belts of sweeping drive. Check vacuum pressure system to see it is leak-proof. Inform Kärcher Customer Service. Dust gathers in the machine Empty waste container Check suction fan drive belt Check sealing cover on suction fan Check dust filter, clean or replace Do not rinse out the dust filter. Check filter case seal Close wet/dry flap Check sealing strips for wear, adjust or replace as required Inform Kärcher Customer Service. Side brush does not turn Check the fuse. Inform Kärcher Customer Service. Poor cleaning performance at edg-
Replace side brush Check sealing strips for wear, adjust or replace as required Inform Kärcher Customer Service. Side brush or roller brush switch- on operation is not working Check vacuum pressure system to see it is leak-proof. Inform Kärcher Customer Service. Insufficient vacuum performance Check filter case seal Check sealing cover on suction fan Check hoses of suction blower for absence of leakness. Insert lamella filter correct; see Changing dust filter Inform Kärcher Customer Service. Roller brush does not turn. Remove belts or cords from roller brush Inform Kärcher Customer Service. 31EN- 14 Technical specifications
6,0 6,0 Category of use – filter for non-hazardous dust -- U U Nominal vacuum, suction system mbar 12 12 Nominal volume flow, suction system l/s 50 50 Working conditions Temperature °C -5...+40 -5...+40 Air humidity, non-condensing % 20 - 90 20 - 90 Values determined as per EN 60335-2-72 Noise emission Sound pressure level L
dB(A) 79 79 32 EN- 15 We hereby declare that the machine de- scribed below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval. The signatories act on behalf of and with of the authority of the company management. Documentation supervisor: S. Reiser Alfred Kärcher SE & Co. KG Alfred-Kärcher-Straße 28-40 71364 Winnenden (Germany) Tel.: +49 7195 14-0 Fax: +49 7195 14-2212 Winnenden, 2021/02/01 We hereby declare that the product de- scribed below complies with the relevant provisions of the following UK Regulations, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the product is modified without our prior approval. The signatories act on behalf of and with of the authority of the company management. Documentation supervisor: S. Reiser Alfred Kärcher SE & Co. KG Alfred-Kärcher-Straße 28-40 71364 Winnenden (Germany) Tel.: +49 7195 14-0 Fax: +49 7195 14-2212 Winnenden, 2021/02/01 Uncertainty K
Measured: 95 Guaranteed: 98 Chairman of the Board of Management Director Regulatory Affairs & Certification Declaration of Conformity Product: Ride-on vacuum sweeper Type: 1.280-xxx Currently applicable UK Regulations S.I. 2008/1597 (as amended) S.I. 2016/1091 (as amended) S.I. 2001/1701 (as amended) S.I. 2017/1206 (as amended) TCU Designated standards used EN 60335–1 EN 60335–2–72 EN 62233: 2008 EN 55012: 2007 + A1: 2009 EN 61000–6–2: 2005 (TCU) EN 300 328 V2.1.1 EN 300 330 V2.1.1 EN 300 440 V2.1.1 EN 301 511 V12.5.1 Applied conformity assessment procedure S.I. 2001/1701 (as amended): Schedule 8 Sound power level dB(A) KM 100/100 R G
Chairman of the Board of Management Director Regulatory Affairs & Certification
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