COM1007P - Electric saw Ferm - Free user manual and instructions
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USER MANUAL COM1007P Ferm
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FERM INDUSTRIAL
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Black FERM cutlery machine with a circular blade and metal base (no visible text or symbols)COM1007P
EN Original instructions
DE Übersetzung der Originalbetriebsanleitung 11
NL Vertaling van de oorspronkelijke gebruiksaanwijzing 17
FR Traduction de la notice originale 22
ES Traducción del manual original 28
PT Tradução do manual original 34
IT Traduzione delle istruzioni originali 39
FI Alkuperäisten ohjeiden käännös 45
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Mechanical assembly diagrams showing two views of a mechanical component with arrows indicating motion direction (no text or symbols)Chop saw 2300W - 355mm COM1007P
Thank you for buying this FERM product. By doing so you now have an excellent product, delivered by one of Europe's leading suppliers. All products delivered to you by Ferm are manufactured according to the highest standards of performance and safety. As part of our philosophy we also provide an excellent customer service, backed by our comprehensive warranty. We hope you will enjoy using this product for many years to come.
1. SAFETY INSTRUCTIONS

Read the enclosed safety warnings, the additional safety warnings and the instructions. Failure to follow the safety warnings and the instructions may result in electric shock, fire and/or serious injury. Save the safety warnings and the instructions for future reference.
The following symbols are used in the user manual or on the product:

Read the user manual.

Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual.

Risk of electric shock

Immediately remove the mains plug from the mains if the mains cable becomes damaged and during cleaning and maintenance.

Indoor use only

Class II machine - Double insulation - You don't need an earthed plug.

Always wear eye protection!

Wear hearing protection.

Wear safety gloves.

Risk of flying objects. Keep bystanders away from the work area.

The product is in accordance with the applicable safety standards in the European directives.
Safety instructions for Chop saws - Cutting instructions
- Only ever use the cutting edge (never the side) of the disc for cutting. Avoid putting sideways pressure on the disc, and in particular, making it jam.
- Keep hands and body away from the disc. Whilst cutting with the machine, do not wear loose clothes which could get caught in it.
- Treat the disc cutting saw with care, never drop it, always store it in a safe, dry place. Avoid excessive temperatures and humidity.
- Ensure that all disc flanges and other fitted parts are in good condition and assembled according to instructions. Damaged or missing parts can lead to disc damage. Always use the flanges delivered with the machine.
- Never work with damaged discs, as these can be dangerous. When changing the disc, first switch off the machine. Rotate the disc by hand and inspect it for unevenness, twists or shearing. If you find any of these, get the disc removed and replace it with a new one. Also replace the disc if it falls to the floor. It may have become fragile even if you cannot see any ostensible damage.
- Before you begin cutting, do a test run, i.e. take a step back, switch on the motor and ensure that the disc is functioning correctly. After changing the disc, let the saw run for three minutes; thereafter, before doing any routine work, let it test-run for one minute.
- Whilst the machine is running, never try to remove a work piece or to clamp a work piece in. Always wait until the disk stops turning
completely before removing any work piece or change the settings.
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Before installing the disc, always inspect the resin and rubber treated disc for shearing.
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Always cross-check the maximum operating speed of the disc cutting saw with the maximum permitted speed of the motor. Never exceed the maximum permitted operating speed indicated on the disc.
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Never try to mount a disc onto the machine by force, or to change the size of the axles. Never use discs which do not fit. Only use discs which fit the machine.
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Do not attempt to attach saw blades to the machine, as it is not designed to cut wood.
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Do not start cutting until the motor has reached full speed.
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If, while operating the machine, the disc no longer turns or the motor sounds overloaded, switch off the machine immediately.
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Keep easily flammable or fragile objects away from the machine. The machine operator must avoid letting his or her hands, face or feet come into contact with the sparks caused when cutting.
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Position your machine firmly on a flat, even surface.
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Only operate the machine at the voltage stated on the nameplate.
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Never touch a sawn-off workpiece, always let it cool down first.
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Never attempt to cut workpieces which exceed the permitted size.
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During cutting, never position yourself in the direction of cutting. Always remain to one side.
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Always leave safety devices installed.
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Always ensure that you cut slowly and carefully. Avoid applying the disc to the workpiece with a jerky motion.
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Never push the workpiece towards the disc while holding it in your hands. Always use the clamp to fix the workpiece.
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Keep hands away from the cutting disk. Never cut work pieces where manual support is needed closer than 15cm from the rotating disk.
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Make sure the work piece is properly supported
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Never use cutting fluids. T EN 62841 hese fluids could ignite or cause electrical shock
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Do not cut cast-iron materials
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Do not cut plastics, wood or synthetic materials
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Do not cut magnesium
Electrical safety
When using electric machines always observe the safety regulations applicable in your country to reduce the risk of fire, electric shock and personal injury. Read the following safety instructions and also the enclosed safety instructions. Keep these instructions in a safe place!

Always check that the power supply corresponds to the voltage on the rating plate.

Class II machine – Double insulation – You don't need any earthed plug.
Replacing cables or plugs
If the mains cable becomes damaged, it must be replaced with a special mains cable available from the manufacturer or the manufacturer's customer service. Dispose of old cables or plugs immediately after replacing them with new ones. It is dangerous to connect the plug of a loose cable to a socket.
Using extension cables
Only use an approved extension cable suitable for the power input of the machine. The minimum conductor size is 1.5 mm2. When using a cable reel always unwind the reel completely.
2.MACHINEINFORMATION
Intended use
The chop saw has been design for cutting steel materials in various shapes.
Technical specifications
Mains voltage 220V-240V\~
Mains frequency 50/60Hz
Power input 2.300 W
Rated speed 4300/min
Saw blade dimensions* ∅ 355mm x ∅ 25.4mm
Sound pressure L_PA 92 dB(A) K=3
Sound capacity L_WA 105 dB(A) K=3
Vibration a_h,AG 2.90+1.5 m/s2
Weight 15.8kg
Max cutting capacity at 90°
- Rectangular 115mm x 125mm
- L shape 135mm x 135mm
- Circular ∅ 125mm
Max cutting capacity at 45°
- Rectangular 110mm x 102mm
- L shape 110mm x 110mm
- Circular ∅ 110mm
* For some countries cutting disk is not included.
Vibration level
The vibration emission level stated in this instruction manual has been measured in accordance with a standardised test given in EN 62841 it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned
- using the tool for different applications, or with different or poorly maintained accessories, may significantly increase the exposure level
- the times when the tool is switched off or when it is running but not actually doing the job, may significantly reduce the exposure level
Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns.
Description
The numbers in the text refer to the diagrams on pages 2-5.
Fig. A.
- Upper safety guard
- Movable safety guard
- Cutting disk (*not included for all models)
- Spark deflector
- Workpiece clamp
Fig B.
- Handle grip
7a. On/Off switch
7b Lock-off button - Carbon brush cover
- Spindle lock button
10A. Depth stop bolt
10B. Depth stop nut
- Transport lock pin
- Workpiece rear clamp
-
Workpiece front clamp
-
Stopper lever
- Workpiece spindle
- Disk exchange wrench
Fig C.
-
Cutting disk
-
Machine spindle
- Big inner washer
- Big outer washer
- Small washer
- Disk bolt
3. OPERATING

Before exchanging blades or adjusting the machine, first remove the power plug from the wall socket.
Removing the transport lock
Fig. B
The machine has a transport lock pin (11) which keeps its position low and makes it easy to transport the device and store it. The lock button blocks the up/down movement of the saw. And must be de-activated before using the saw.
- Remove the transport lock by pushing the machine down a little. While pushing down, the transport lock pin (11) can be pulled out with the other hand.
- After the pin (11) has been pulled out, the machine is able to move up and down freely.
Activating the transport lock
Fig.B
- Push the machine down to its lowest position.
- Then push the transport lock pin (11) until it slides in place.
Adding / removing a cutting disk
Fig. A, B, C.

Always remove the mains plug before changing disks

When changing disks always check related safety instructions
Removing a cutting disk
- Take the disk wrench (16) from the machine base
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Removing the disk is easier when the movable safety guard (2) is moved up.
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Press the spindle lock button (9) in order to block the movement of the machine spindle.
- Keep pressing the spindle lock button (9). Place the wrench (16) on the disk bolt and turn it slightly until the button (9) is pushed in to the max and the spindle rotation is blocked.
- Remove the bolt (21), small washer (20), the big outer washer(19)
- Then remove the cutting disk (3)
Mounting a cutting disk
- In case this has not been done yet, remove the bolt (21) by turning it counterclockwise, then remove small washer (20) and the big outer washer(19).
- Place the cutting disk (3) on the machine spindle.
- First add the big outer washer (19), then the small washer (20) and then the fixing bolt (21) according to fig C. and tighten it by hand until the spindle starts rotating.
- Press the spindle lock button (9) in order to block the movement of the machine spindle.
- Keep pressing the spindle lock button (9). Place the wrench (16) on the disk bolt and turn it slightly in clockwise direction.
- When the spindle lock blocks the rotation, tighten the disk bolt by using the wrench (16).
- Loosen the spindle lock button and ensure the spindle lock button is not blocking the spindle anymore.
Then check if the wheel is assembled correctly:
- Turn the disk (3) by hand a few rounds to check if it is turning freely and if it is aligned well.
- Turn the machine on and let the machine run for at least 3 minutes.
The On/Off switch
Fig. B
The On/Off switch (7) is activated by manually pulling the switch trigger. It is cut of by releasing the trigger again.
The workpiece clamp (5)
Fig. A & B & D
- Place the workpiece material between front clamp (13) and rear clamp (12).
- Raise the stopper(14) like shown in Fig. D. and rotate the screw handle (15) forward until the front clamp (13) touches the work piece.
- Then move the stopper (14) down (to lock the spindle) and securely fix the workpiece by turning the screw handle (15).
Cutting at angles
Fig. E
The machine permits cutting at angles from 0^0 to 45^0 by adjusting the rear clamp (12).
- Loosen the 2 M10 hexagon socket head bolts (22 & 23) which hold the rear clamp (12) until the vice can move.
- Then set the rear clamp (12). to the correct angle and tighten both bolts (22 & 23) again.
Moving the rear vice (to cut bigger work pieces)
Fig. F
The vice permits a maximum workpiece size of 160mm when shipped from the factory. The vice can be adjusted in to the rear to permit workpiece size of 195 mm like shown in the right picture (fig. F).
- Loosen the 2 M10 hexagon bolts (22 & 23) on the rear clamp (12) completely.
- Move the clamp (12) backwards and fix the bolts (22 & 23) to the rear connection holes again.
Adjusting the depth stop:
Fig.B
The machine is equipped with a depth stop bolt, with this bolt the maximum cutting depth can be adjusted.
- If the depth cutting depth needs to be adjusted, loosen the lower nut (10B), then adjust the depth setting by turning the upper bolt (10A) to the desired positions.
- Then fix the lower nut (10B) again.
Cutting procedure:
In order to cut material always follow following procedure:
- Make sure the workpiece is clamped and supported well before starting the machine.
- Start the machine in upper position let it run for a while until it reaches max. speed.
- Ensure the blade is turning freely without vibration.
- Gently move down the machine until it touches the material.
-
Keep pushing the handle with little force, make sure the blade speed is not dropping.
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Release the on/off switch after cutting and move the machine up gently.
- Only remove the workpiece when the cutting disk has stopped running completely.

Don't apply excessive force on the handle when cutting, the blade and machine will wear out faster and it does not result in faster cutting.
Inspecting and replacing the carbon brushes
The motor has 2 carbon brushes which will wear out during use. It's important to check the status of the carbon brushes, a worn-out carbon brush might result in bad performance and motor damage.
Removing carbon brushes
Fig B.
- Ensure the mains plug is removed from the wall socket.
- Remove the carbon brush cover (8).
- Remove the carbon brushes by gently pulling the spring.
- Check wear on the brush block, when less than 6mm is left the carbon brush is worn out and needs to be replaced immediately.
- Repeat on the other side.
Inserting carbon brushes again
Fig B.
- Ensure the mains plug is removed from the wall socket.
- Insert the carbon brushes and push the spring back in place.
- Add the carbon brush cover (8) while keeping the spring pushed, and turn the cover clockwise.
- After both carbon brushes are re-installed, test if machine is running smoothly without sparks.

Always replace both carbon brushes.
4. MAINTENANCE

Before cleaning and maintenance, always switch off the machine and remove the mains plug from the mains.
Clean the machine casings regularly with a soft cloth, preferably after each use. Make sure that the ventilation openings are free of dust and dirt. Remove very persistent dirt using a soft cloth moistened with soapsuds. Do not use any solvents such as gasoline, alcohol, ammonia, etc. Chemicals such as these will damage the synthetic components.
WARRANTY
The warranty conditions can be found on the separately enclosed warranty card.
ENVIRONMENT

Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.
Only for EC countries
Do not dispose of power tools into domestic waste. According to the European Guideline 2012/19/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly way.
The product and the user manual are subject to change. Specifications can be changed without further notice.
Kappsäge 2300W - 355mm COM1007P
Savklinge* ∅ 355mm x ∅ 25.4mm
Lydtryk LPA 92 dB(A) K=3
Lydeffekt LWA 105 dB(A) K=3
Vibration a_n,AG 2.90+1.5 m/s2
Vægt 15.8kg
DECLARATION OF CONFORMITY
COM1007P - CHOP SAW
(EN) We declare under our sole responsibility that this product is in conformity with directive 2011/65/EU of the European parliament and of the council of 8 June on the restriction of the use of certain hazardous substances in electrical and electronic equipment is in conformity and accordance with the following standards and regulations:
(DE) Der Hersteller erklärt eigenverantwortlich, dass dieses Produkt der Direktive 2011/65/EU des Europäischen Parlaments und des Rats vom 8. Juni 2011 über die Einschränkung der Anwendung von bestimmten gefährlichen Stoffen in elektrischen und elektronischen Geräten entspricht, den folgenden Standards und Vorschriften entspricht:
(NL) Wij verklaren onder onze volledige verantwoordelijkheid dat dit product voldoet aan de conform Richtlijn 2011/65/EU van het Europees Parlement en de Raad van 8 juni 2011 betreffende beperking van het gebruik van bepaalde gevaarlijke stoffen in elektrische en elektronische apparatuur en in overeenstem ming is met de volgende standaarden en reguleringen:
(FR) Nous déclarons sous notre seule responsabilité que ce produit est conforme aux standards et directives suivants: est conforme à la Directive 2011/65/EU du Parlement Européen et du Conseil du 8 juin 2011 concernant la limitation d'usage de certaines substances dangereuses dans l'équipement électrique et électronique.
(ES) Declaramos bajo nuestra exclusiva responsabilidad que este producto cumple con las siguientes normas y estándares de funcionamiento: se encuentra conforme con la Directiva 2011/65/UE del Parlamento Europeo y del Consejo de 8 de junio de 2011 sobre la restricción del uso de determinadas sustancias peligrosas en los equipos eléctricos y electrónicos.
(PT) Declaramos por nossa total responsabilidade de que este produto está em conformidade e cumpre as normas e regulamentações que se seguem: está em conformidade com a Directiva 2011/65/EU do Parlamento Europeu e com o Conselho de 8 de Junho de 2011 no que respeita à restrição de utilização de determinadas substâncias perigosas existentes em equipamento eléctrico e electrónico.
(IT) Dichiariamo, sotto la nostra responsabilità, che questo prodotto è conforme alle normative e ai regolamenti seguenti: è conforme alla Direttiva 2011/65/UE del Parlamento Europeo e del Consiglio dell'8 giugno 2011 sulla limitazione dell'uso di determinate sostanze pericolose nelle apparecchiature elettriche ed elettroniche.
(SV) Vi garanterar på eget ansvar att denna produkt uppfyller och följer följande standarder och bestämmelser: uppfyller direktiv 2011/65/EU från Europeiska parlamentet och EG-rådet från den 8 juni 2011 om begränsningen av användning av farliga substanser i elektrisk och elektronisk utrustning.
(FI) Vakuutamme yksinomaan omalla vastuullamme, että tämä tuote täyttää seuraavat standardit ja säädökset: täyttää Euroopan parlamentin ja neuvoston 8. kesäkuuta 2011 päivätyn direktiivin 2011/65/EU vaatimukset koskien vaarallisten aineiden käytön rajoitusta sähkö- ja elektronisissa laitteissa.
(NO) Vi erklærer under vårt eget ansvar at dette produktet er i samsvar med følgende standarder og regler: er i samsvar med EU-direktivet 2011/65/EU fra Europa-parlamentet og Europa-rådet, pr. 8 juni 2011, om begrensning i bruken av visse farlige stoffer i elektrisk og elektronisk utstyr.
(DA) Vi erklærer under eget ansvar, at dette produkt er i overensstemmelse med følgende standarder og bestemmelser: er i overensstemmelse med direktiv 2011/65/EU fra Europa-Parlamentet og Rådet af 8. juni 2011 om begrænsning af anvendelsen af visse farlige stoffer i elektrisk og elektronisk udstyr.
(HU) Felelősségünk teljes tudatában kijelentjük, hogy ez a termék teljes mértékben megfelel az alábbi szabványoknak és előírásoknak: je v souladu se směrnící 2011/65/EU Evropského parlamentu a Rady EU ze dne 8. června 2011, která se týká omezení použití určitých nebezpečných látek v elektrických a elektronických zařízeních.
(CS) Na naši vlastni zodpovědnost prohlášujeme, že je tento výrobek v souladu s následujícími standardy a normami: Je v súlade s normou 2011/65/EÚ Európskeho parlamentu a Rady z 8. júna 2011 týkajúcej sa obmedzenia používania určitých nebezpečných látok v elektrickom a elektronickom vybavení.
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