Sanicubic 2 Classic Expertline - Sanitary Sanibroyeur - Free user manual and instructions

USER MANUAL Sanicubic 2 Classic Expertline Sanibroyeur

Classic is a lifting station designed to evacuate effluent from small private or commercial units. Please comply with all the installation and maintenance specifications set out in these instructions, and especially the information marked with the following signs: " " Failure to comply with this information could entail safety hazards for personnel, " " Information warning of the presence of an electrical hazard, " " Instructions only for qualified professional specialists,

WARNING" Failure to comply with this information could affect the normal operation of the equipment. Please contact our Customer service for further information. SANICUBIC OPERATING PRINCIPLE SANICUBIC

Classic contains 2 separate pumps. Each of the pumps is fitted with a high-performance maceration system. The 2 pumps operate alternately. In the event of inflow overload, both motors run at the same time (or if one of the pumps is faulty, the other one takes over). The SANICUBIC

Classic tank is fitted with 2 dip tubes; one tube controls motor operation, and the other one controls the alarm system. - Long pickup tube (normal operation): as soon as the waste water level in the tank reaches the triggering point in the long tube, the pumping system starts up. - Short pickup tube (inflow overload operation): if the waste water level in the tank reaches the upper point, a contact is closed, and the auxiliary pumping system is triggered. The contact also sets off an audible and visual alarm. The general alarm LED on the SANICUBIC

Classic can be fitted with an optional remote alarm unit (cabled) that monitors the equipmentʼs operational status by producing accoustic and visual signals.

Hot water drain cycles from dishwashers or washing machines

FIELD OF APPLICATION

Household waste water (the combined inputs must not exceed 80% of those shown in the graph ).

Classic must be instal- led in compliance with standard EN12056. The equipment must be commissioned and maintained by a qualified professional specialist. Please refer to installation standard EN 12056. REGULATIONS

1- Attention: the space in which the

Classic is to be installed must be large enough to leave at least 600 mm of working room around and above the unit to facilitate such maintenance work as may be required. There must be sufficient lighting, and it must be sufficiently well ventilated and protected from freezing.

2- Isolating valves (not supplied) must

be fitted on waste inlets (especially the 110mm inlets) and on the discharge to ensure that any service/maintenance may be carried out safely).

3- The discharge pipe must be fitted so as

to avoid all back flow from the drainage system (see the examples in drawing ). Back flow can be avoided by installing an anti-back flow riser reaching a high point above the maximum back flow level. Comment: In the absence of local information to the contrary, the maximum back flow level corresponds to street level (roadway, pavements, etc.). Continue the discharge pipework after the anti-backflow riser, using a larger diameter pipe.

4- If the Sanicubic is installed in a space

such as a pit for example, we would recommend the fitting of a bilge pump in case of flooding.

5- The lifting station must be vented with

an outlet at roof level.

6- The lifting station must be fixed to the

floor (see paragraph ).

CONNECTING THE DISCHARGE

PIPE Remove the end cover or covers from the back of the unit (cf. ). As each pump is fitted with a macerator system, an ND50 mm discharge pipe can be used. The discharge bend is at the centre of the unit, at the back (cf. ). Use the sleeve to connect it to the riser pipe and fix it in place with the collars.

Classic unit is fitted with check valves. See paragraph regarding control valves and back flow. CONNECTING SANITARY

EQUIPMENT TO THE LOWER

INLETS If you want to install a shower or a bath at the same level as the SANICUBIC

Classic, you must make sure that the upper parts of the plugholes on the sanitary equipment are at least 250 mm above the lower inlets.

CONNECTING THE INLETS ND 40/50

Lower inlets (cf. ) Upper inlets (cf. )

• Cut off the end of the ND 50 inlet with a saw

• Cut the sleeve to suit the pipe diameter: ND 40 or ND 50 (cf. )

• Fix the sleeve on the inlet and on the pipe, using the collars.

1- Remove the plug from the side inlet.

2- Fix the sleeve in place using the

other end of the sleeve and fix it in place using the other collar. . Upper inlets (cf. )

1- Cut off the upper end of the ND 100

2- Fix the sleeve in place using the

other end of the sleeve and fix it in place using the other collar .

Classic One of the upper ND50 inlets must be used for the vent. The vent pipe must be fitted up to roof level. Cut off the end of the one of the ND 50 inlets with a saw. Then fix the sleeve in place using the collar . Fully insert the ND 50 tube in the other end of the sleeve and fix it in place using the other collar .

WARNING: Do NOT fit air admittance

valve on the top of the air vent pipe. The vent must be an open vent or the unit will not operate.

2- VENTING THE ELECTRICAL PART

Connect the 8/11 clear PVC tubing supplied to the keyboard on the Sanicubic. The other end of this tubing must be located between 1m and 2m above the device to avoid water getting into the electrical part in the event of flooding. Important: do not pinch the tubing.

PERFORMANCE CURVE Example: Pump P1 is operating normally. It discharges 160 l/min at a pumping height of 5 m. If pump P1 shows any signs of weakness or if the waste water inflow is too great, pump P2 starts up. The output is then increased to about 275 l/min, until the situation returns to normal.

The numbers refer to the explanatory diagrams.

Fully illustrated step by step instructions are downloadable on www.saniflo.co.uk 9257 N150 SANICUBIC NOTICE:5622 NOTICE N°129 EXE 19/11/10 13:36 Page 6ALARM OPERATION 1/ General alarms: High level alarm: If the water level in the unit is abnormally high: the buzzer is triggered and the red LED comes on; the other motor starts up 3 seconds later (see the illustration showing the control keyboard). Temporary alarm: If one of the 2 motors runs for more than 1 minute: the buzzer is triggered and the red alarm LED comes on; the other motor starts up 3 seconds later. 2/ Resetting the general alarms: If the problem that has triggered one of the alarms referred to above ceases, the buzzer stops, but the red alarm LED stays on to memorize the fact that the system has met with a problem. The “Reset alarm” key on the keyboard is used to switch the buzzer off in all cases, but it only switches the red LED off if the problem that triggered the alarm has been dealt with. This avoids the risk of having a system “abandoned” in fault status. UNIT ALARM

Classic unit is fitted with 2 plugs ( ). Disconnect the unit from the power supply. To drain the unit

1- Unclip the cover.

2- Remove one of the 2 plugs.

3- Insert a wet utility vacuum cleaner pipe to drain the unit. The

port diameter is 40 mm.

4- When the unit has been drained, put

the plug and then the cover back in place. FIXING THE SANICUBIC UNIT TO THE FLOOR The SANICUBIC

Classic unit is equipped with fittings to hold it on the floor and prevent it from turning or moving.

1- Place the unit on the desired spot.

2- Draw the outline of the unit.

3- Position the brackets and fix them to the floor as shown on the

template diagram ( ).

4- Put the unit back in place.

5- Fix the unit in place with the screws.

ELECTRICAL CONNECTIONS

1- The electrical installation work must be carried out by a

qualified electrician. The electrical installation must comply with the standards in force in the country concerned

2- The power supply must be of the class 1 type. The unit must be

connected via an earthed connection box. The electric power circuit must be protected by a high-sensitivity 30 mA differential circuit breaker set at 20 A. The connection must be used solely to power the SANICUBIC

Classic . If the power lead on the unit is damaged, it must be replaced by the manufacturer or its after-sales service to avoid all danger.

CONFORMITY WITH STANDARDS

Classic complies with standard EN 12050-1 (lift station for household waste containing faeces) and with the European directives covering construction products, electrical safety and electromagnetic compatibility This unit must be installed and used in compliance with European installation standard EN12056 and with local requirements.

1- Once the plumbing and electrical connections have been

made, check that the connections are watertight by letting water flow successively through each inlet used. Make sure that the unit is operating correctly by carrying out at least two start cycles with water to test the system.

WARNING! Do not operate the motors in override status (by pressing the pushbuttons on the control box) until the pumps have been filled with water. Operation without water damages the maceration system.

Classic unit is designed to drain off household waste water. Any other use will invalidate the guarantee. Do not dispose of sanitary towels, condoms, hygiene articles, oils, solvents, acids, or any other poten- tially corrosive or explosive liquids etc., via the unit.

WARNING: In the event of a power failure, stop

draining any water from the equipment connected to the SANICUBIC

3- Do not install or use the unit in a zone where there is a

Classic unit is guaranteed for two years (parts and labour) provided that it has been installed and used in compliance with the present instructions.

MAINTENANCE A visual check of the lift station must be made once a month to make sure it is operating correctly, and the installation must be inspected regularly (once a year) by a qualified person. Meanwhile if encounter technical problems, please ask our after-sales service for advice. If the power supply cable of the unit is damaged, it must be replaced by the manufacturer or its after-sales service to avoid all danger.

9257 N150 SANICUBIC NOTICE:5622 NOTICE N°129 EXE 19/11/10 13:36 Page 7DISMANTLING If one of the motors cannot be made to operate correctly, use of that motor can be “disabled” by setting the corresponding switch on the board (SW1: switches 1 and 2 for motors 1 and 2). The motor thus “disabled” can be removed. The unit operates on the other motor.

Before carrying out any other types of work, disconnectthe Sanicubic Classic from the power supply.

UPPLY (the yellow indicator light must be flashing off).

Unclip the cover. Unscrew the collar on the faulty motor (the check valve stays in place while the motor is being repaired).

Unscrew the collar . Remove the motor power wires from the screw connector.

Remove the screws from the inspection cover. Use the handle to lift the motor carefully.

Please contact the service engineer. You can operate the lifting station in minimum confi- guration with just one motor. Remove the screws of the faulty motor from the inspection cover.

Put the inspection cover back in place. Reconnect the discharge pipe. Use the plug to close off the motor cable outlet in the inspection cover. Fix using the hose clip .

Operations on the electronic board (cf. illustration

set the switch corresponding to the number of the faulty motor from ON to OFF: 1 = motor 1 2 = motor 2 In this configuration, the unit will not switch to “alarm” status and the electronic board only powers the motor remaining in place.

Remove the plug and the inspection cover. Screw the motor onto the inspection cover and put the cover back in place. Reconnect the motor power wires (cf. illustration ).

Comply carefully with the colour code: Blue wire with the blue wire Brown wire with the brown wire Green wire with the green wire White wire with the white wire Set the motor switch on the board to ON. Reconnect the discharge pipe. Connect the unit to the power supply. Carry out a complete test for commissioning (cf. paragraph ).

The unit beeps to show that it is no longer under power. First interventions on the appliance (*) Warning: if pumping height is high, 90° elbows should be avoided. MO: Manual Over ride INDICE

PROBABLE CAUSES• faulty electronic board• Outlet pipe blocked• Discharge head too high• Faulty detection system•faulty electronic board• Check valves either leak orare brokenACTION TO BE TAKEN• Consult the SFA customerservices• Unblock the outlet pipe• Check the installation (*)• Consult the SFA customerservicesClean or change check valves Second interventions on the appliance FAULT1 – Alarm + general alarm LEDflashing2 – Alarm + general alarm LED lit 3 – general alarm LED4 – Alarm + general alarm LED+ yellow mains LED flashingPROBABLE CAUSES• Faulty detection system• Blocked pipe• Pump blocked or seized• The appliance has the follo-wing problem: blocked pipe,seized or blocked pump(s)• The appliance has beenaffected by a mains power cut• Mains power cutACTION TO BE TAKEN• Consult the SFA customerservices• Make the pumps work (MObutton) in several bursts.• Consult an SFA approvedengineerPress on one of the two MObuttons to reset (alarm stops)

ALARM VAN HET APPARAAT

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