LD 18-7 150 R Kit - Sander Flex - Free user manual and instructions

USER MANUAL LD 18-7 150 R Kit Flex

Manager Research & Development (R & D)

Klaus Peter Weinper Eckhard Ruhle
Head of Quality
Department (QD)

15.05.2015

Symbols used in this manual 14
Important safety information 14
Noise and vibration 17
Technical specifications 18
Overview 19
Instructions for use 20
Maintenance and care 23
Disposal information 24
-Declaration of Conformity 24
Exemption from liability 24

Symbols used in this manual

WARNING!

Denotes impending danger.

Non-observance of this warning may result in death or extremely severe injuries.

CAUTION!

Denotes a possibly dangerous situation.

Non-observance of this warning may result insight injury or damage to property.

NOTE

Denotes application tips and important information.

Symbols on the power tool

Before switching on the power tool, read the operating manual!

Wear goggles!

Disposal information for the old machine (see page 24)!

For your safety

WARNING!

Before using the power tool, please read and follow:

-these operating instructions,

-the "General safety instructions" on the handling of power tools in the enclosed booklet (leaflet-no.: 315.915),

-the currently valid site rules and the regulations for the prevention of accidents.

This power tool is state of the art and has been constructed in accordance with the acknowledged safety regulations.

Nevertheless, when in use, the power tool may be a danger to life and limb of the user or a third party, or the power tool or other property may be damaged. The power tool may be operated only if it is

• a s – i n t e n d e d ,

-in perfect working order.

Faults which impair safety must be repaired immediately.

Intended use

The renovation sander LD 18-7 125 R/ LD 18-7 150 R is designed

• for commercial use in industry and trade,
• for dry sanding and smoothing of concrete, plaster, screed, sandstone, chamotte and asphalt,
• for grinding paintwork and adhesive residue off concrete or screed,
• for use with diamond-tipped tools which FLEX offers for this power tool and which are authorised to run at a speed of at least 7,000 r.p.m.

It is not permitted to use cutting-off wheels, roughing wheels, fan-like grinding wheels or wire brushes.

When using the renovation sander LD 18-7 125 R/LD 18-7 150 R, connect a Class M dust extractor.

Safety instructions

WARNING!

Read all safety instructions and other instructions. Failure to observe the safety instructions and other instructions may result in an electric shock, fire and/or serious injuries. Keep all safety instructions and other instructions in a safe place for the future.

This electric power tool must be used as a sander. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Operations such as sanding, wire brushing, or for polishing and cut-off are not recommended to be performed with this power tool.

Operations for which the power tool was not designed may create a hazard and cause personal injury.

• Do not use accessories which are not specifically designed and recommended by the tool manufacturer.
  Just because the accessory can be attached to your power tool, it does not assure safe operation.
  The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
  The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly measured insertion tools cannot be adequately shielded or controlled.

• Sanding discs, sanding pads or other accessories must fit exactly on the grinding spindle of your electric power tool.

Insertion tools, which do not fit exactly on the grinding spindle of the electric power tool, rotate unevenly, vibrate violently and may result in loss of control.

• Do not use a damaged accessory. Before use, always check insertion tools for splinters and cracks, sanding pad for cracks, wear and severe abrasion. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute.

Damaged accessories will normally break apart during this test time.

Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. If appropriate, wear a dust mask, hearing protection, protective gloves and/or a special apron which protect you from small sanding and material particles.

The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

• Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment.

Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.

Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord.

Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and shock the operator.

Position the cord clear of the spinning accessory.

If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.

• Never lay the power tool down until the accessory has come to a complete stop.

The spinning accessory may grab the surface and pull the power tool out of your control.

• Do not run the power tool while carrying it at your side.

Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.

Regularly clean the power tool's air vents.

The motor's fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.

• Do not operate the power tool near flammable materials.

Sparks could ignite these materials.

• Do not use accessories that require liquid coolants.

Using water or other liquid coolants may result in electrocution or shock.

Special safety instructions for grinding:

• Sanding tools may be used for the recommended applications only.
  For example: Never sand with the side area of a diamond sanding pad. Diamond sanding pads are designed to remove material with the underside of the sanding pad. If a lateral force is applied to these sanding tools, they may shatter.
  Always use undamaged clamping flanges in the correct size and shape for the insertion tool you have selected. Suitable flanges support the insertion tools and therefore reduce the risk of a break.
• Do not use worn insertion tools from larger electric power tools.

Insertion tools for larger electric power tools are not designed for the higher speeds of smaller electric power tools and may break.

Kickback and RelatedWarnings:

Kickback is the sudden reaction to a pinched or snagged rotating insertion tool, such as a sanding disc, sanding pad, wire brush, etc. Pinching or snagging may cause a rotating insertion tool to stop abruptly.

For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out.

The wheel may either jump toward or away from the operator, depending on direction of the wheel's movement at the point of pinching. Abrasive wheels may also break under these conditions.

For example, if a sanding disc is snagged or pinched by the workpiece, the edge of the sanding disc which is entering the workpiece may become caught and cause the sanding disc to break off or kick back.

The sanding disc then moves towards or away from the operator, depending on the direction in which the disc is rotating at the point of pinching. Sanding discs may also break under these conditions.

A recoil occurs if the electric power tool is used incorrectly or improperly.

A recoil can be prevented by appropriate precautions as described below.

• Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up.

The operator can control torque reactions or kickback forces, if proper precautions are taken.

• Never place your hand near the rotating accessory.

Accessory may kickback over your hand.

• Do not position your body in the area where power tool will move if kickback occurs.

Kickback propels the electric power tool in the direction opposite to the movement of the sanding disc at the point of pinching.

Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory.

Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback. This causes a loss of control or kickback.

• Do not attach a saw chain woodcarving blade or toothed saw blade.

Such blades create frequent kickback and loss of control.

Additional safety instructions

Use only extension cables permitted for outdoor use.
It is not recommended to sand lead paint. Lead paint should be removed by a specialist only.
- Do not work on materials which release hazardous substances (e.g. asbestos).
Take precautions if hazardous, combustible or explosive dust is likely to occur. Wear protective dust mask. Use dust extraction system.

DAMAGE TO PROPERTY!

The mains voltage and the voltage specifications on the rating plate must correspond.

Noise and vibration

The noise and vibration values have been determined in accordance with EN 60745. The A evaluated noise level of the power tool is typically:
- Sound pressure level: 91.8 dB(A);
- Sound power level: 102.8 dB(A); Uncertainty:
Total vibration value (when sanding concrete areas):
- Emissions value: a h = 7.4 m/s^2 Uncertainty:

WARNING!

The indicated measurements refer to new power tools. Daily use causes the noise and vibration values to change.

i NOTE

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. For a precise estimation of the vibration load the times should also be considered during which the power tool is switched off or even running, but not actually in use. This may significantly decrease the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

CAUTION!

Wear ear protection at a sound pressure above 85 dB(A).

Technical specifications

Machine type Renovation sander		LD 18-7 125 R	LD 18-7 150 R
Mains voltage V/Hz 230/50
Protection class		☐/II
Power input W 1,800
Speed r.p.m. 7,000
Tool holder M14
Max. disc diameter mm 125	150
Weight according to “EPTA Procedure 01/2003” (without power cord)	kg	4.2	4.3

Overview

1 Spindle with threaded flange

a C I a m p i n g

b C I a m p i n g

2 Pivoted edge segment

3 Guard hood with brush ring

a) LD 18-7 125 R: Ø 125 mm

b) LD 18-7 150 R: 150 mm

4 Connection for extractor

5 Gear head

With air outlet and direction-of-rotation arrow.

6 S p i n d l e l

Secures the spindle when the tool is changed.

7 Handle, adjustable

8 Rotary knob for adjusting the handle

9 Starting lockout/Locking button

Prevents the power tool from starting up unintentionally and locks the switch (9) during continuous operation.

10 Switch

Switches the power tool on and off.

11 Cable holder (3x)

For guiding the cable securely along the suction hose

12 4.0 m power cord with mains plug

13 Rating plate

14 Clamping nut wrench

15 Hexagon-socket key (width across flats 4)

Instructions for use

Before switching on the power tool

• Unpack power tool and accessories and check that no parts are missing or damaged.

Adjusting the handle

Loosen rotary knob for adjusting the handle by turning it approx. 2 revolutions anticlockwise.

Place handle in the required position (15^ notch).

Ensure that handle engages correctly!

• Tighten rotary knob for adjusting the handle clockwise.

NOTE

If required, the handle can be moved to the other side of the electric power tool.

Inserting and changing the sanding tools

WARNING!

Before performing any work on the electric power tool, pull out the mains plug.

Press and hold down the spindle lock (1.).
Using the stop key, loosen the clamping nut on the spindle in an anti-clockwise direction and remove (2.).
Insert diamond sanding pad (A) correctly.

Screw the clamping nut (B), with flange face up, onto the spindle.
Press and hold down the spindle lock.
- Tighten the clamping nut with the stop key.

Check position of the guard.

The brush ring should protrude over the sanding pad by approx. 0 - 1mm If required, correct (see "Adjusting the guard").

Insert the mains plug into the socket.
- Switch on the electric power tool (without locking the button) and leave it running for approx. 30 seconds.
Check for imbalances and vibrations.
Switch off the electric power tool.

Adjusting the guard

NOTE

The brush ring should protrude over the sanding pad by approx. 0 - 1mm .To compensate for wear on the diamond sanding pad, the height of the guard can be adjusted.

Loosen clamping lever on guard hood.
Set the guard hood to the required height.

Tighten the clamping lever.

NOTE

If the clamping force decreases, the clamping can be adjusted by tightening the hexagon socket screw on the clamping lever.

Connecting an extraction system

NOTE

It is recommended to use a FLEX Class M dust extractor.

• Attach extraction hose to the connector on the guard hood.
• Attach power cord to the extraction hose using the enclosed cable holders (3x).

• Connect extraction hose to the dust extraction system. Follow the operating instructions for the dust extraction system! Check the attachment! If required, use an appropriate adapter.

NOTE

If your dust extractor requires a special connection (i.e. a connection other than the 32mm / 36mm standard connection which is included with the electric power tool), contact your dust extractor supplier to obtain the appropriate adapter.

Switching the electric power tool on and off

Brief operation without engaged switch rocker:

First press the starting lockout. Then press and hold down the switch. Release switch interlock.
To switch off, release the switch.

Continuous operation with engaged switch rocker:

First press and hold down the starting lockout and then the switch.

To lock into position, hold down the locking button and release the switch. Release switch interlock.

NOTE

Following a power failure, the switched on power tool does not restart.

Switch off the machine:

To switch off, briefly press and release the switch.

Working with the power tool

WARNING!

The rotating sanding disc must not come into contact with sharp projecting objects. Danger of kickback! Damage to sanding pad. If the sanding pad is damaged or severely worn, it must be replaced.

CAUTION!

Hold the electric power tool with both hands!

1. Attach sanding tool.
2. Connect dust extraction system.
3. Insert mains plug.
4. Switch on dust extraction system.
5. Switch on the device.
6. Place the renovation sander on the work surface. The brush ring must be flush with the work surface.

1. Increase the pressure to bring the sanding pad into contact with the work surface. In doing so, slew the renovation sander with overlapping movements.

2. Sanding in corners:

3. Switch off the power tool and wait until the sanding tool has come to a standstill.

• Pull out pivoted edge segment and swivel to left.

• Switch on power tool again.

1. After work, switch off the electric power tool and pull out the mains plug.

Brush ring

The guard features a brush ring. This ring has two functions:

• As the ring projects above the surface of the sanding pad, it is the ring which comes into contact with the work surface first. As a result, the sanding pad is brought parallel to the work surface before the sanding tool comes into contact with the work surface. This avoids a sickle-shaped depression caused by the edge of the sanding pad.

• The ring retains the dust until it is extracted by the dust extractor.

If the brush ring is damaged or excessively worn, it should be replaced.

A replacement brush set is available from any FLEX customer service centre.

Maintenance and care

WARNING!

Before performing any work on the electric power tool, pull out the mains plug.

Cleaning

WARNING!

Do not use water or liquid detergents.

Regularly blow out the housing interior and motor with dry compressed air.
Clean the guard and pivoted edge segment using dry compressed air.

Repairs

Repairs may be carried out by an authorised customer service centre only.

NOTE

During the warranty period do not loosen the screws on the motor housing. Non-compliance will deem the guarantee obligations of the manufacturer null and void.

Spare parts and accessories

Other accessories, in particular insertion tools, can be found in the manufacturer's catalogues.

Exploded drawings and spare-part lists can be found on our homepage:

www.flex-tools.com

Disposal information

WARNING!

Render redundant power tools unusable byremoving the power cord.

EU countries only

Do not throw electric power tools into the household waste!

In accordance with the European Directive 2012/19/EC on Waste Electrical and

Electronic Equipment and transposition into national law used electric power tools must be collected separately and recycled in an environmentally friendly manner.

NOTE

Please ask your dealer about disposal options!

-Declaration of Conformity

We declare under our sole responsibility that the product described under "Technical specifications" conforms to the following standards or normative documents:

EN 60745 in accordance with the regulations of the directives

2004/108/EC (until 19.04.2016),

2014/30/EU (from 20.04.2016),

2006/42/EC, 2011/65/EC.

Responsible for technical documents:

Manager Research & Development (R & D)

Exemption from liability

The manufacturer and his representative are not liable for any damage and lost profit due to interruption in business caused by the product or by an unusable product.

The manufacturer and his representative are not liable for any damage which was caused by improper use of the power tool or by use of the power tool with products from other manufacturers.

Table des matieres

Symbolesutilisés 25

Pourvoiresecurite 25

Manager Research & Development (R & D)

Klaus Peter WeinperEckhard F
Head of Quality
Department (QD)

15.05.2015

Manager Research & Development (R & D)

Head of Quality Department (QD)

15.05.2015

Manager Research & Development (R & D)

Klaus Peter WeinperEckhard F
Head of Quality
Department (QD)

15.05.2015

Manager Research & Development (R & D)

Klaus Peter WeinperEckhard F
Head of Quality
Department (QD)

15.05.2015

Manager Research & Development (R & D)

Head of Quality Department (QD)

15.05.2015

(under sliping avbetongflater):

Manager Research & Development (R & D)

Klaus Peter WeinperEckhard F
Head of Quality
Department (QD)

15.05.2015

Klaus Peter WeinperEckhard F
Head of Quality
Department (QD)

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www.flex-tools.com

Manager Research & Development (R & D)

Klaus Peter WeinperEckhard F
Head of Quality
Department (QD)

15.05.2015

$$ h = 7, 4 m / s ^ {2} $$

Dokladnosc:

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OSTRZEŽENIE!

2006/42/WE, 2011/65/WE.

Manager Research & Development (R & D)

Klaus Peter WeinperEckhard F

Head of Quality Department (QD)

15.05.2015

7 Fogantyu, beallithato

Manager Research & Development (R & D)

Klaus Peter Weinper Eckhard Ruhle
Head of Quality
Department (QD)

15.05.2015

Manager Research & Development (R & D)

Klaus Peter WeinperEckhard F

Head of Quality

Department (QD)

15.05.2015

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MATEPNAJIbHbI YUCEPE!

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Wymbln Bn6paunr

3HaueHn ypoBn IyMa n BVbpaun 6bln OnpedeJeHb corglaCHO HopMaTHBHO JOKymeHTaun EN 60745.

I3MepeHHbI ypoBeHb Wyma npnbopa no IkaJe A coCTabJIeT npn ObIHybIX ycIOBnAx:

• ypoBHeHb 3ByKOBOrO DaBJIeHnI: 91,8
• YpOBeHb 3ByKOBOI MOUHOCTN: 102,8
• Norpewhoctb: K = 3 nB.

ObuiypoBeHbBn6paunn (BO BpeMa 1000BaHn86eToHHbIX NOBepxHocTei):

-3NaueHne Bn6paun: a h=7,4 m/c² -IorpeuHocTb: K = 1,5 m/c²

I P E D U N P E X K D E H N E!

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i YKA3AHME

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BHIMAHHE!

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TexHnueckne daHHbIe

He nCnoJIb3ObaTb BOy IIN JNdkne HcCTaIe CpeIcTBA.

■Дигателприбopaи erо корпсиЗнутп рergларно пpoДуВаТь cyxIM CЖаТьМ BO3ДУXOM.
3aunTHbIKoKxHIOTKnIHOn KpaEOBcERMeHT YNCTHTb CyXIM CKaTbIMBO3dYXOM.

PemOH

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YKA3AHVE

BnHTbI, ImeIoUneecHa Kopnyce DnRaTeJIa, B TeueHHe rapaHTnHOro Cpoka BbIKpyuNbTaB HeJIb3A. Ppi HeBbINOJHeHN 3TOrO yCIOBnRA rapaHTnHbIe O6raTeJIbCTBa N3rOToBnTeJIa AHHyJInpIyOTcI.

3aŋchTn n npHaJIeJxHocTn

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www.flex-tools.com

Yka3aHnI NO yTnJIn3aCnN

IPEyIpyEKeDEHVE!

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YKA3AHHE

HΦopMaunO BO3MOxHbIX MeToaX yTnJn3aunn Bbl cMoKeTe noJyHTb y BaWero toproBoro areHa!

CepTnФнKaT COOTBETCTBna (C

Mbl 3aBJIeM NOc CBOIO CO6CTBeHHyO OTBeTCTBeHHoCTb, YTO N3JeIne, OINcaHHOe B pa3JeIe «TexHueckne DaHHble», COOTBeTCTByET CJIeDyUoIIM HOpMaM IJIH HOpMaTHBbIM DOKymeHTam:

EN 60745 B COOTBETCTBUN C ONpeDeJeHnAIMN, PnIBeJeHHbIMN B DInpeKTHBax 2004/108/EG (do 19.04.2016 r.), 2014/30/EC (naHnHa c 20.04.2016 r.), 2006/42/EG, 2011/65/EG.

OTBeTCTBeHHa3aTexHnueCKyIO
DOKyMeHTaUIO KOMNaHNA:
FLEX-Elektrowerkzeuge GmbH,R & D
Bahnhofstrasse 15,D-71711 Steinheim/Murr

Manager Research & Development (R & D)

Klaus Peter Weinper Eckhard Ruhle
Head of Quality
Department (QD)

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