KBE 36 QW MAGSPEED - Drill Fein - Free user manual and instructions

USER MANUAL KBE 36 QW MAGSPEED Fein

, rpm, r/min 620 620 620 kg 11,0 11,0 11,2 HM mm 12–36 12–36 12–36 HSS mm 12 –20 12 –20 12 – 20 HSS mm 16 16 16

Translation of the Original Instructions. Symbols, abbreviations and terms used. Symbol, character Explanation Make sure to read the enclosed documents such as the Instruction Manual and the General Safety Instructions. Observe the instructions in the text or graphic opposite! Observe the instructions in the text or graphic opposite! Before commencing this work step, pull the mains plug out of the socket. Otherwise there will be danger of injury if the power tool should start unintentionally. Use eye protection during operation. Use ear protection during operation. Do not touch the rotating parts of the power tool. Warning against sharp edges of application tools, such as the cutting edges of the cutter blades. Danger of slipping! Danger of crushes or contusions! Caution! Falling objects! Hot surface! Risk of tipping over! Do not use magnet near cardiac pacemakers. The magnet generates a field that can impair the function of cardiac pacemakers. Fasten strap! Do not reach in! See section “Operating Instructions” General prohibition sign. This action is prohibited. Confirms the conformity of the power tool with the directives of the European Community. Confirms the conformity of the power tool with the directives of Great Britain (England, Wales, Scotland).29

This sign indicates a possible dangerous situation that could cause severe or fatal injury. Worn out power tools and other electrotechnical and electrical products should be sorted separately for environmental-friendly recycling. Identifies recyclable packaging and products that must be collected and disposed of separately. Applies only for China: The duration of environmental protection under normal use of the product is 10 years. Steel Magnetic holding power possibly sufficient Magnetic holding power, insufficient Fluid supply open. Fluid supply closed. Start motor. Rotation direction: clockwise Stops the motor Switches the magnet On/Off The PRCD personal protection switch (*) is switched on, the indicator is active. The PRCD personal protection switch (*) is switched off, the indicator is inactive. Product with basic insulation plus additional insulation on touchable, conductive parts connected to the protective conductor. (*) Due to national health and safety regulations or to statutory regulations, the personal protection switch (PRCD) may be present in the country of placing on the market. (**) May contain numbers and letters *** Not included in delivery scope, available as accessory (Ax – Zx) Marking for internal purposes Symbol, character Explanation WARNING RESET TEST Character Unit of measurement, international Explanation

, rpm, r/min Rated no-load speed

inch Size U VRated voltage f Hz Frequency Ø mm Diameter of a round part30

For your safety. Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. Do not use this power tool before you have thoroughly read and completely understood this Instruction Manual and the enclosed “General Safety Instructions” (document number 3 41 30 465 06 0). The documents mentioned should be kept for later use and enclosed with the power tool, should it be passed on or sold. Please also observe the relevant national industrial safety regulations. Intended use of the power tool: Magnetic core drill unit for drilling with core drill bits and solid drill bits on materials with surfaces suitable for magnets in weather-protected environments using the application tools and accessories recommended by FEIN. In environments subject to interference, a reduction of the operating quality is possible; this can include tem- porary failure, temporary reduction of the function or the intended operating behaviour, for the correction of which intervention by the operator is required. This product is also suitable for use with AC generators with sufficient power output that correspond to the Standard ISO 8528, design type G2. This Standard is particularly not complied with when the so-called dis- tortion factor exceeds 10%. When in doubt, please refer to the generator instruction / specification guide. Observe the operating instructions and the national regulations for the installation and operation of the AC generator. Operating the power tool off power generators whose no-load speed exceeds the voltage value on the type plate of the power tool is prohibited. All other types of use are considered as not intended for. Safety instructions. When performing drilling that requires the use of a fluid, route the fluid away from the operator’s work area or use a fluid collection device. Such precaution- ary measures keep the operator’s work area dry and reduce the risk of electrical shock. Operate the power tool by the insulated gripping sur- faces when performing operations where the cutting accessory could contact hidden wiring or its own power supply cable. Contact of a cutting accessory with a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock. Wear hearing protection when drilling. Exposure to noise can cause hearing loss. When the core bit is jammed, stop applying downward pressure and turn off the tool. Check the cause of the jam and apply corrective action to eliminate the cause of the jamming application tool. When restarting a core drill jammed in the workpiece, check that the core bit rotates freely before starting. If the core bit is jammed, it may not start, may overload the power tool, or may cause the core drill to release from the workpiece. HM mm Max. capacity in steel with up to 400 N/mm

TCT (core drill bit) HSS mm Max. capacity in steel with up to 400 N/mm

high speed steel (core drill bit) HSS mm Max. capacity in steel with up to 400 N/mm

high speed steel (twist drill bit) kg Weight according to EPTA-Procedure 01

dB Sound pressure level

pCpeak dB Peak sound pressure level K... Uncertainty m/s

Vibrational emission value according to EN 62841 (vector sum of three directions)

Basic and derived units of measurement from the international system of units SI. Character Unit of measurement, international Explanation Fe 400 Fe 400 Fe 400 WARNING WARNING31

When securing the drill stand with a vacuum plate to the workpiece, install the vacuum plate on a smooth, clean, non-porous surface. Do not secure to laminated surfaces such as tiles and composite coating. If the workpiece is not smooth, flat or well affixed, the vac- uum plate may pull away from the workpiece. Ensure there is sufficient vacuum level before and dur- ing drilling. If the vacuum is insufficient, the plate may release from the workpiece. Never perform overhead and wall drilling with the machine secured by the vacuum plate only. If the vac- uum is lost, the vacuum plate will release from the workpiece. When drilling through walls or ceilings, ensure to pro- tect persons and the work area on the other side. The core bit may extend through the hole or the core may fall out on the other side. Do not use this tool for overhead drilling with water supply. Water entering the power tool will increase the risk of electric shock. Special safety instructions. Do not use a damaged power tool. Before each use of the power tool, check the housing and other compo- nents for damage such as cracks or breakage. Have the protective cable bushing replaced immedi- ately when damaged. A defective protective cable bushing can lead to overheating of the machine. Wear personal protective equipment. Depending on the application, use a face shield, safety goggles or safety glasses. Wear ear protection. The safety glasses must be capable of protecting against flying particles gener- ated by the various different operations. Prolonged exposure to high intensity noise may cause loss of hear- ing. Do not touch the sharp edges of the core drill bit. Dan- ger of injury. To avoid injuries, check the core drill bits prior to start- ing the work. Use only undamaged core drill bits that are not deformed. Damaged or deformed core drill bits can cause serious injury. Before putting into operation: Mount the contact pro- tector to the machine. Always secure the machine with the supplied safety strap. Especially on inclined or uneven surfaces there is risk of unsecured machines tip- ping over. When working overhead, beware of falling objects, such as cores or chips. When working overhead or on vertical surfaces, the coolant container must not be used. Use a coolant spray instead. Liquids penetrating your electric power tool may cause electric shock. Avoid touching the drilled core that is automatically ejected by the centering pin when the working proce- dure is finished. Contact with the core when it is hot, or if it falls, can cause personal injuries. Operate the power tool only from grounded sockets that comply with the specifications. Do not use any connec- tion cables that are damaged; use extension cables with a grounding contact that are checked at regular intervals. A ground conductor without continuity can cause an electric shock. To prevent injuries, always keep your hands, clothing, etc. away from rotating swarf. The swarf can cause inju- ries. Always use the swarf protector. Do not attempt to remove the cutting tool if it still turns. This can lead to serious injuries. Beware of any concealed electric cables, gas or water conduits. Check the working area before commencing work, e. g. with a metal detector. Do not work with materials containing magnesium. Danger of fire. Do not work with CFRP (carbon-fiber-reinforced poly- mer) and materials containing asbestos. These materi- als are considered carcinogenic. Do not rivet or screw any name-plates or signs onto the power tool. If the insulation is damaged, protection against an electric shock will be ineffective. Do not overload the power tool or the storage case and do not use it as a ladder or stand. Overloading or stand- ing on the power tool or the storage case can lead to the upward shifting of the centre of gravity of the power tool or the storage case, and its tipping over. Do not use accessories which are not specifically designed and recommended by the power tool manu- facturer. Safe operation is not ensured merely because an accessory fits your power tool. Clean the ventilation openings on the power tool at reg- ular intervals using non-metal tools. The blower of the motor draws dust into the housing. An excessive accu- mulation of metallic dust can cause an electrical hazard. Do not transport the machine with lifting equipment. Before storage: Remove the application tool. Store the power tool only in the case or packaging. Before putting into operation, check the mains connec- tion and the mains plug for damage. Always operate the power tool with together with a PRCD personal protection switch (*). Before beginning to work, always check the proper functioning of the PRCD personal protection switch (*) (see page 32). Vibration and noise emission values The vibration and noise emission values given in these instructions have been measured according to a meas- urement method standardised in EN 62841 and can be used to compare power tools with each other. They are also suitable for a preliminary assessment of vibration and noise exposure. The given vibration and noise emission values rep- resent the main applications of the power tool.32

However, if the power tool is used for other applica- tions, with deviating application tools or insufficient maintenance, the overall vibration values and the noise emission values may differ. This can significantly increase the vibration and noise exposure over the total working period. For an accurate estimation of vibration and noise expo- sure, the durations when the equipment is switched off or running but not actually in use should also be taken into account. This may significantly reduce the vibration and noise exposure over the total working period. Identify additional safety measures to protect the operator from the effects of vibration and noise such as: Maintain the power tool and the accesso- ries, keep the hands warm, organization of work patterns. Operating Instructions. Only use water-soluble cutting fluids (oil in water) as the cooling agent. Observe the manufacturer’s instructions on coolant. Pay attention that the set-up surface for the magnetic foot is flat, clean, rust-free and ice-free. Remove var- nish, putty/filler layers and other materials. Prevent an air gap between the magnetic foot and the set-up sur- face. The air gap reduces the magnetic holding power. Do not operate this machine on hot surfaces; it could lead to a permanent reduction of the magnetic holding power. When working, always use the magnetic foot; pay attention that the magnetic holding power is sufficient. When working non-magnetic materials, suitable FEIN fastening devices, such as vacuum plates or pipe drilling devices, which are available as accessories, must be used. Observe the corresponding operating instruc- tions for these. When working on steel materials with a material thick- ness of less than 12 mm, the workpiece must be rein- forced with an additional steel plate in order to guarantee the magnetic holding power. If the magnetic foot is defective, the motor will not start. In case of overload, the motor automatically stops and must be restarted again. Work only with the absolutely required amount of feed. Excessive feed can lead to breakage of the appli- cation tool and loss of the magnetic holding power. When the power supply is disconnected while the motor is running, a protective circuit prevents auto- matic restarting of the motor. Restart the motor again. Do not stop the drill motor during the drilling proce- dure. Only remove the core bit from the drilled hole while the motor is running. If the core bit should remain stuck in the material, stop the drill motor and carefully turn the core bit out coun- ter-clockwise. Remove the chips and the drilled core after each drilling process. Do not touch the chips with your bare hands. Always use a chip hook (*** 6 42 01 001 00 0). Danger of burning! The surface of the magnet can reach high temperatures. Do not touch the mag- net with your bare hands. When changing a drill bit, pay attention not to damage the cutting edges. When core drilling layered material, remove the core and the chippings after drilling each layer. Do not use the magnetic core drill unit when the cool- ing-lubricant system is defective. Each time before oper- ating, check for tightness against leaks and for cracks in the hoses. Prevent liquids from entering or penetrating electrical components. The magnetic core drill unit is equipped with a overload protection. When the motor gets too warm, the mag- netic core drill unit switches off. PRCD personal protection switch (*) (see page 11) The PRCD personal protection switch is specifically intended for your protection. Do not use the PRCD personal protection switch for switching the product on and off. If the personal protection switch is damaged, e.g. due to contact with water, do not use it any more. The PRCD personal protection switch is indispensable; it is used for protection of the operator against electric shock. Under fault-free operation, the personal protec- tion switch control lamp is active. Check the operability of the PRCD personal protection switch before beginning to work:

1. Connect the plug of the PRCD personal protection

switch with the mains socket outlet.

2. Press the RESET–button. The personal protection

switch control lamp is active.

3. Disconnect the plug from the mains socket outlet.

The personal protection switch control lamp becomes inactive.

4. Repeat steps 1. and 2.

5. Press the TEST–button. The personal protection

switch control lamp becomes inactive. In case the con- trol lamp remains active, do not run the product. In this case, contact the customer service at www.fein.com.

6. Press the RESET–button. When the control lamp is

active, the product may be switched on. Do not use the PRCD personal protection switch for switching the power tool on and off.33

Troubleshooting Repair and customer service. When working metal under extreme oper- ating conditions, it is possible for conductive dust to settle in the interior of the power tool. The total insulation of the power tool can be impaired. Blow out the interior of the power tool via the ventilation slots frequently with dry and oil-free compressed air. Renew stickers and warning indications on the power tool when aged and worn. After several hours of operation, the play in the dove- tail guide can increase. As a consequence, the drill motor can glide alongside the dove-tail guide by itself. In this case, retighten all set screws of the dove-tail guide correspondingly so that the drilling motor can easily be moved manually, yet does not glide by itself (see page 18/19). When the machine's power supply cord is damaged, it must be replaced by the manufacturer or their repre- sentative. Products that have come into contact with asbestos may not be sent in for repair. Dispose of products con- taminated with asbestos according to the applicable country-specific regulations for such disposal. Error message/ Response of Magnet Button Meaning Corrective Action Indicator lights up green Magnetic holding power possibly sufficient. Always secure the machine with the supplied safety strap. Indicator flashes green Magnetic holding power possibly insufficient. Always secure the machine with the supplied safety strap. When working on steel materials where the material thickness is below 12mm, the work piece must be made thicker with an additional steel plate in order to ensure the magnetic holding power. Indication flashes red for approx. 2 seconds Overload of motor. After malfunction correction, the power tool can be switched on again. Motion sensor has actuated. Pay attention that the set-up surface for the magnetic foot is flat, clean, rust-free and ice-free. Remove varnish, putty/filler layers and other materials. Prevent an air gap between the magnetic foot and the set-up surface. The air gap reduces the magnetic holding power. Do not use the machine on hot surfaces, as this could result in a permanent reduction of the magnet holding power. After malfunction correction, the power tool can be switched on again. Indication lights up red for approx. 2 seconds when the motor is switched off Magnetic foot cannot be switched off sooner than 2 seconds after the motor has been switched off. Wait until the red LED goes out and the green LED lights up or flashes. Indicator lights up red continuously Incorrect mains voltage or mains frequency. Unplug the machine, correct the error and plug in the power supply cord again. If the error message is still present, send the machine to your FEIN customer service agent. A button or switch is already pressed upon plugging in the power supply cord. Indicator flashes red continuously Power tool is defective. Send the machine to your FEIN customer service agent.34

Wear detection on the magnetic foot Moving the machine tool on the set-up surface causes wear to the magnetic foot. This may result in air gaps between the magnetic foot and the set-up surface and the magnetic holding power can be reduced. For check- ing, the magnetic foot is provided with indentations. Check for wear each time before using the machine. If one of these indentations is no longer fully visible, the magnetic foot must be replaced (see page 12). Please refer to the FEIN customer service agent under www.fein.com. The current spares parts list for this power tool can be found on our website at www.fein.com. If required, you can change the following parts your- self: Application tools, coolant container, coolant hose, swarf protector Warranty and liability. The warranty for the product is valid in accordance with the legal regulations in the country where it is mar- keted. In addition, FEIN also provides a guarantee in accordance with the FEIN manufacturer’s warranty dec- laration. The delivery scope of your power tool may include only a part of the accessories described or shown in this Instruction Manual. Declaration of conformity. This CE declaration is only valid for European Union and EFTA (European Free Trade Association) countries and only for products intended for the EU or EFTA market. After placing the product on the EU market the UKCA mark loses its mark validity. The UKCA declaration is only valid for the Great Britain market (England, Wales and Scotland) and only for products intended for the Great Britain market. After placing the product on the Great Britain market the CE mark loses its mark validity. FEIN declares itself solely responsible for this product conforming with the relevant provisions given on the last page of this Instruction Manual. Technical documents at: C. & E. Fein GmbH Hans-Fein-Straße 81 73529 Schwäbisch Gmünd-Bargau, Germany Environmental protection, disposal. Packaging, worn out power tools and accessories should be sorted for environmental-friendly recycling.35

Director of Quality Director of Product Management Development