BSA 29810 - Sander PROXXON - Free user manual and instructions

Product type	Cordless belt sander
Brand	Proxxon
Model	BSA 29810
Dimensions (length)	Approximately 330 mm
Weight	Approximately 650 g
Belt speed	200 to 700 m/min (adjustable)
Sound level	LPA: 90 dB(A); LWA: 103 dB(A); K = 3 dB
Vibration (handle)	≤ 2.5 m/s²
Power supply	Mains charger 100-240 V~ 50/60 Hz, output 12.6 V / 1 A
Battery type	Rechargeable lithium-ion, 10.8 V nominal / 12.6 V charge, 28.19 Wh / 2.61 Ah
Workable materials	Metal, plastic, wood
Main functions	Polishing, grinding, sharpening, sanding, deburring, sanding of flat and curved surfaces, working in narrow spaces
Applications	Model making, tool and mold making, automotive repair
Included accessories	2 belts K80, 2 belts K180, dust extraction adapter, rubber sleeve, charger, battery, storage case
Maintenance and cleaning	Clean with soft cloth or brush; use mild soap; avoid solvents and alcohols; clean cooling openings
Safety	Wear safety goggles and ear protection; remove battery before adjustment/maintenance; use original Proxxon battery and charger
Warranty and after-sales service	Contact dealer; improper use voids warranty; repairs by qualified personnel
Country of manufacture	Luxembourg (PROXXON S.A.)
Box contents	Sander, charger, battery, 4 belts, dust extraction adapter, rubber sleeve, case, manual

Frequently Asked Questions - BSA 29810 PROXXON

How to change the sanding belt?

To change the belt, apply axial pressure to the tension roller (mark 1, fig. 5) and remove the used belt. Place the new belt first around the front tension roller, then press the tension roller back and position the belt around the rear roller. Make sure the belt is centered.

How to adjust the belt speed?

Speed is adjusted via the speed adjustment knob (mark 1, fig. 1). Turn it to achieve a speed between 200 and 700 m/min. A lower speed is recommended for precision work.

How to charge the battery?

Plug the charger into the mains (100-240 V~). Insert the battery into the charger (fig. 2). The yellow LED indicates charging; the green LED lights up when charging is complete. Remove the battery and insert it into the sander until it clicks.

How to use the dust extraction?

Connect the connection adapter (supplied) to the device sleeve. Push on the rubber sleeve and connect a vacuum cleaner (preferably the Proxxon CW-matic). The rubber sleeve adapts to different hose diameters.

How to adjust the sharpening head?

Press the knurled button (mark 1, fig. 7) while orienting the sharpening head (mark 2) to the desired angle. Release the button: the head clicks into place. This allows working even in hard-to-reach areas.

What is the sound level of the device?

The sound pressure level LPA is 90 dB(A) and the sound power level LWA is 103 dB(A) with an uncertainty K = 3 dB. It is recommended to wear ear protection.

How to clean and maintain the sander?

Always remove the battery before cleaning. Use a soft cloth or brush. For stubborn dirt, mild soap is suitable. Avoid solvents and alcohol-based products that could damage plastic parts. Clean the cooling openings regularly.

What to do if the battery no longer charges?

If the yellow LED flashes, the battery may be too hot (wait for it to cool down) or deeply discharged. If after cooling the LED remains flashing, the battery is probably defective and must be replaced. Use only original Proxxon batteries.

Can I use other batteries or chargers?

No. Use exclusively the Proxxon batteries and chargers intended for this model. Using other accessories may damage the device and void the warranty. The charger should only charge Proxxon batteries.

Where to find accessories and spare parts?

Consult the Proxxon catalog or website www.proxxon.com for compatible accessories (sanding belts, etc.). For repairs, contact Proxxon after-sales service or a qualified professional.

USER MANUAL BSA 29810 PROXXON

Fold out the picture pages when reading the user instructions.

Français

Always keep these operating instructions and the enclosed safety guidelines within reach. Only use this device with exact knowledge of it and comply with the instructions and safety guidelines!

This is necessary to ensure safe operation and, secondly, it facilitates familiarisation with the device and its functions.

Proxxon assumes no liability for the safe function of the device in the case of:

• handling that does not comply with normal intended use,
• use for other purposes not mentioned in the manual,
• incorrectly executed repairs,
• failure to heed safety instructions,
• external effects for which the manufacturer is not responsible.

We recommend using PROXXON original spare parts for all repair and maintenance work. Repairs should only be performed by qualifi ed skilled personnel!

Please note: All information contained in these operating instructions - especially the technical data - corresponds to the status at the time of printing.

We reserve the right to make further developments in the interest of technical progress. We wish you every success with the device.

Warning!

Read through all safety guidelines and instructions! Failure to adhere to safety guidelines and instructions can result in electrical shock, fire aous injuries as consequence.

Store all safety guidelines and instructions for the future.

Warning

Always wear protective goggles

Only for use in dry rooms

Charger LG/A Protection class II device

Do not dispose of the power tool, charger or battery with household rubbish!

Wear hearing protection!

Description of the machine

The PROXXON BS/A belt sander is a light, compact and handy device ideal for model, tool and mould construction but which can also be used for the repair of motor vehicles.

Application examples are

• grinding in of grooves
• correcting of especially inaccessible areas
• re-sanding of especially complexly formed shapes
• grinding out of small openings and breakthroughs, regardless of the materials, and also high-strength steels
  straightening, smooth sanding and high-shine polishing of surfaces: the pulled grinding does not leave annoying grinding marks
• grinding of saw blades, chisels and even cutting tools
• precision polishing of surfaces
• removal of paints and varnishes
• rounding off of edges
• deburring and chamfering of precision parts, etc.

The high-grade corundum sanding belts enable machining of metal, plastic and wood.

An extremely robust gearbox transfers the motive force to the driving roller for the sanding belt at the gear head.

This runs on the grinding head where it is diverted by a tightening roller at the front end.

The grinding head can be swivelled to enable work even at inaccessible areas.

1 Key (Fig. 1)

1. Rotational speed regulating knob with On/Off switch
2. Battery
3. Battery release button
4. Adapter for dust extraction
5. Driving roller
6. Grinding head to belt guide
7. Stretcher
8. Tightening roller
9. Grinding belt
10. Adjusting screw for belt running
11. Locking button
12. Charger

2 Technical data

Dimensions, weight:

Length: approx. 330 mm

Weight: approx. 650 g

Grinding belt length: 330 × 10 ~mm

Head can be swivelled by 60^

Motor:

Voltage: 10.8 V

Band speed: 200 to 700m / min

Noise generation: LPA: 90 dB(A)

LWA: 103 dB(A)

General measuring uncertainty: K=3dB

Grip vibration: ≤ 2.5m / sec2

Charger:

Mains voltage: 100-240 V~50/60Hz

Output voltage: 12.6 V

Charging current: 1 A

Battery:

Rechargeable lithium-ion battery

Nominal/charging voltage: 10.8V/12.6V

Energy/Capacity: 28.19Wh/2.61Ah

3 INR 19/66

Please note that the sound and vibration measurements in particular have been performed with Proxxon bits and cutters. When using third-party brands we cannot guarantee com

pliance with the statements given here!

3 Scope of delivery

BS/A (29810)

1 pc. Belt sander BS/A
1 pc. Connection adapter
1 pc. Rubber connecting piece
1 pc. Storage case
1 pc. Charger
1 pc. Battery
1 pc. Operating instructions
1 pc. Safety guidelines
2 pcs. Fan sander K 80
2 pcs. Fan sander K 180

BS/A (29812)

1 pc. Belt sander BS/A
1 pc. Connection adapter
1 pc. Rubber connecting piece
1 pc. Operating instructions
1 pc. Safety guidelines
2 pcs. Fan sander K 80
2 pcs. Fan sander K 180

4 Commissioning and operation

Charging the battery (Fig. 2 and 3)

Caution:

Before starting up, read the warning instructions and the labels attached to the charger and the battery!

• Do not disassemble the battery or break the housing! Electrolytes could leak out and cause injuries! If electrolyte gets into your eyes, rinse them with clean water and seek medical attention immediately!
• Protect battery from overheating! Defects could be the result.
• Never short-circuit the battery! Strong currents could overheat the battery. Burns or a defect could be the possible result. When storing the batteries, ensure that the electric contacts cannot establish a conductive connection.
• Do not put the battery in open fire!

The battery can explode.

• Never subject the battery to liquids!

Caution:

Please note that your Proxxon power tool may only be operated with the appropriate Proxxon battery and that the charger is to be used exclusively for the charging of these batteries.

Furthermore, no other charger may be used to charge the Proxxon battery: The respective Proxxon components are optimally coordinated.

Please note: The device, battery and charge are also separately available at retailers!

When delivered, the battery is partially charged and must be charged completely before commissioning the device. To do so, proceed as follows:

1. Insert the plug of the charger.
2. Insert battery 1 in the charger 2 as shown in Fig. 2.
3. The yellow light-emitting diode 3 signals the charging process. When completed, the green light-emitting diode 4 lights up.
4. Remove the completely charged battery from the charger.
5. Insert battery 1 as shown in Fig. 3 in the housing opening of the device until it engages.

To protect the battery from harmful total discharge while in operation, the charge status is permanently monitored electronically and the device will switch off before it reaches the critical discharge condition. The battery will now need to be recharged. Do not attempt to put the device back into operation with a discharged battery!

1. To charge, press the release buttons 2, pull out the battery to the rear and carry out steps 1-5.

The charging process can be interrupted at any time and continued without damage to the battery.

Caution:

Drastically reduced operating times after the charging process indicates that the battery needs to be replaced!

If after inserting the battery into its designated opening the light-emitting diode fl ashes instead of glowing yellow continuously, the cause may be a too high temperature, a defect, or the total discharge of the battery.

• If the battery is too hot, the charging process will start automatically after it cools down.
• If, on the other hand, the battery has a normal temperature but is totally discharged, the charger will check if it still draws power or it if is already defective.
• If the battery can be recovered, the yellow light-emitting diode will glow continuously after some time, signalling the successful charging process.
• If the yellow light-emitting diode fl ashes, the battery is defective and needs to be disposed of; see also "Note on disposal within the EU" later on in these instructions.

General handling of the device:

Caution!

Ensure the work piece is fixe d securely! Loose work pieces should be clamped in a suitable fi xture. This prevents the work pieces from fl ying about

Danger!

Please wear a dust mask as necessary!

Some types of wood or even varnish residues (or similar) can generate harmful dusts while working. If you are unsure of the harmlessness of your material to be ground, please wear a dust protection mask! Ensure the work place is well ventilated in any case and work with a vacuum cleaner for dust extraction as necessary!

Caution:

The battery must be removed from the device before assembly, adjustment (except the belt running adjustment), maintenance measures or repair!

Connect the vacuum cleaner (Fig. 4)

We recommend to always work with the dust extraction. Our "Compact Workshop Vacuum Cleaner CW-matic" with automatic cut-off is ideal for this use.

1. Put connection adapter 1 on the connecting piece of the device
2. Put on the rubber connecting piece 2 and insert the vacuum cleaner hose. The fl exible rubber material makes it possible to use different diameters.

Changing the grinding belt (Fig. 5)

1. Press the tightening roller 1 axially and remove grinding belt from driving roller 2.
2. Place the new grinding belt first over the tightening roller 1. Then press the tightening roller towards the back and place the belt over the driving roller 2.

Adjusting the grinding roller (Fig. 6)

The grinding belt must run centrally on the tightening roller. If not, it needs to be readjusted.

Caution, risk of injury!

The device must run with this setting. Please proceed with the greatest possible caution for the belt running adjustment!

The running belt represents a potential hazard and can cause injuries if the device is handled carelessly!

1. Switch on the device by turning the button 1 and setting the small belt speed.
2. Turn the adjusting screw 2 to the left or right until the belt runs centrally on the tightening roller 1.

Adjusting the grinding head (Fig. 7)

1. Press in locking button 1 whilst adjusting the grinding head 2 to the desired angle.
2. Release the locking button. The grinding head engages.

Working with the device (Fig. 8)

1. Activate the device with the rotational speed regulating knob (1, Fig. 1) and set the right

speed for the work.

1. The grinding surface 2 is particularly suited for machining fl at surfaces.
2. Grinding surface 1 is best used to grind curves.
3. Face side 3 is suited for work on tight openings and recesses.

Note:

Not excessive contact pressure is what achieves a high grinding performance but rather the correct and uniform speed.

5 Maintenance, cleaning and care

Caution:

Remove the battery from device before any assembly, adjustment, maintenance measure or repair!

Note:

Every device is dirtied by dust when working with wood. Cleaning is therefore essential. To ensure a long service life, however, the machine should be cleaned with a soft cloth or brush after each use.

Mild soap or other suitable cleaning agent may be used in this context. Solvents or cleaning agents containing alcohol (e.g. petrol, cleaning alcohols etc.) should be avoided, since these can attack plastic casings.

Always keep the apertures required for cooling the motor free of dust and dirt.

Service note

Please note: The mains power input for the charger may only be replaced by our Proxxon Service Department or a qualifi ed specialist!

6 Accessories

For more detailed information on accessories, please request our device catalogue from the address specified on the last page in the warranty information.

Please note in general:

Proxxon bits and cutters have been designed to work with our machines, which makes them optimal for their use.

We will not assume any liability whatsoever for the safe and proper function of our devices when using third-party bits and cutters!

7 Disposal:

Please do not dispose of this machine in household waste! The device contains valuable materials which can be recycled. If you have questions concerning this topic, please contact your municipal disposal company or other appropriate municipal institutions.

Note on disposal within the EU:

Please note that in accordance with the EU directive 2012/19/EU and the EU directive 2006/66/EC, defective or consumed accumulators and no longer operational electrical devices must be disposed of separately from household waste and must be sent for reuse in an environmentally responsible manner!

8 CE Declaration of conformity

Name and address of the manufacturer: PROXXON S.A.
6-10, Häreberg
L-6868 Wecker

Product designation: BS/A

Article No.: 29810/29812

On our sole responsibility, we declare that this product conforms to the following directives and normative documents:

EU EMC Directive 2016/30/EU

DIN EN 55014-1/05.2012

DIN EN 55014-2/01.2016

DIN EN 61000-3-2/03.2015

DIN EN 61000-3-3/03.2014

EU Machinery Directive 2006/42/EC

DIN EN 60745-1/01.2010

DIN EN 60745-2-4/11.2012

Date: 24.04.2016

Appliance Safety Division

The CE document authorized agent is identical with the signatory.

Directive UE relative aux machines 2006/42/CE

DIN EN 60745-1/01.2010

DIN EN 60745-2-4/11.2012

Date:24/04/2016

Dipl.-ing. Jorg Wagner

PROXXON S.A.

Forretningsomrade maskinsikkerhed

Den ansvarlige for CE-dokumentationen er identisk med undertegnede

Originalbruksanvisning

DXXON - BS/A

Bästa kund!

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DIN EN 55014-1/05.2012

DIN EN 55014-2/01.2016

DIN EN 61000-3-2/03.2015

DIN EN 61000-3-3/03.2014

DInpeKTHBa EC no MaunHocTpoEHnIO 2006/42/EG

DIN EN 60745-1/01.2010

All PROXXON products are thoroughly inspected after production. Should a defect occur nevertheless, please contact the dealer from whom you purchased the product. Only the dealer is responsible for handling all legal warranty claims which refer exclusively to material and manufacturer error.

Improper use, such as capacity overload, damage due to outside influences and normal wear are excluded from the warranty.

You will find further notes regarding "Service and Spare Parts Management" at www.proxxon.com.