CTM 36L M Class - Uncategorized FESTOOL - Free user manual and instructions

USER MANUAL CTM 36L M Class FESTOOL

CTM 48 E AC 498021, 498022

Original operating manual The specified illustrations appear at the beginning of the Operating Instructions. 1Symbols 2 Machine features 3Technical data Warning of general danger Risk of electric shock Read the Operating Instructions/Notes! Wear a dust mask. Warning! The machine may contain hazard- ous dust! Do not throw in the household waste. [1-1] Sealing plug [1-2] Intake opening [1-3] Module slot (compressed air module for CTM 36 E LE, CTM 36 E LE AC, CTM 48 E LE, CTM 48 E LE AC) [1-4] Appliance socket [1-5] Hose store [1-6] Handle [1-7] SysDoc [1-8] Automatic cleaning (only versions with AutoClean) [1-9] Hose diameter setting [1-10] Suction power adjuster [1-11] Switch [1-12] Locking clip [1-13] Dust container [1-15] Brake Mobile dust extractors Power consumption 350 - 1200 W Maximum appliance socket con- nected load

4Intended use The mobile dust extractors are designed for ex- tracting hazardous dusts with limit values up to 0,1 mg/m³ and wood dust in accordance with dust class M as per IEC 60335-2-69. The mobile dust extractors are designed to extract water as well as for heavy-duty applications and industri- al use in accordance with EN 60335-1 and EN 60335-2-69. The user is liable for improper or non-in- tended use. 5 Safety instructions Warning! Read all safety warnings and all in- structions. Failure to follow the warnings and in- structions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future ref- erence. – The device is not intended for use by persons (in- cluding children) with limited physical, sensory or mental ability or without sufficient experience and/or knowledge, unless they are supervised by a person responsible for their safety or have been instructed on how to use the device. Children should always be supervised to ensure that they do not play with the device.

machine may contain hazardous dust. Only authorised qualified specialists with suit- able protective equipment may perform mainte- nance, empty the container and change the filter. – Always operate with the filter system installed! – Always use suitable protective equipment! – If intact following a visual inspection, work in a dry environment according to instructions! When extracting large quantities of oak or beech wood dust or dust that exceeds the permitted limit values, only extract from a single machine (electric or air tool).

Risk of explosion and fire hazard: do not extract sparks or hot dust, flammable or explosive dust (e.g. magnesium, aluminium, petrol, thinner, with the exception of wood), aggressive fluids/ solids (e.g. acid, leach, solvent). – Observe all national safety regulations as well as the material manufacturer's specifications! – Always use the socket on the machine for the purpose specified! – Do not lift or transport using a crane hook or lift- ing gear! 6Operation

6.1 Initial operation

Open the locking clips [2-2] and remove the top section of the machine [2-1]

Remove the accessories from the dust contain-

[2-3] and the packaging!

Insert a filter or disposal bag in the dirt trap (see

Replace the top section [2-1] and close the locking clips [2-2]

Attach the cable holder to the rear of the mobile dust extractor (see Fig. [3]

Connect the suction hose to the machine.

Insert the plug into an earthed socket. The switch [1-11] serves as an on/off switch. Switch position "0" Appliance socket [1-4] is disconnected from the power, mobile dust extractor is switched off. "MAN" switch position Appliance socket [1-4] is connected to the power, the mobile dust extractor starts. "Auto" switch position Appliance socket [1-4] is connected to the power, the mobile dust extractor starts when the connect- ed tool is switched on. WARNING Unauthorised voltage or frequency! Risk of accident

The mains voltage and the frequency of the pow- er source must correspond with the specifica- tions on the machine's name plate.

In North America, only Festool machines with the voltage specifications 120 V/60 Hz may be used. WARNING Risk of injury from tools starting up unexpectedly

Before setting the switch to the "AUTO" or "MAN" position, make sure that the connected tool is switched off.CTM

7.1 Adjusting the hose diameter

Adjust the hose diameter adjuster [1-9]

match the diameter of the connected hose.

The monitoring devices will measure the air speed in the extractor hose correctly as a result (see chapter 7.9).

7.2 Connecting electric power tools

Connect the electric power tool to the appliance socket [1-4]

7.3 Connecting pneumatic tools

Automatic on/off switch for air tools (CTM 36 E LE, CTM 36 E LE AC, CTM 48 E LE, CTM 48 E LE AC or accessories) with compressed air module in module slot [1-3] Recommendation: – Attachment of service unit VE (495886): com- pressed air filtered and lubricated – Use of IAS system with IAS connector (454757) for Festool air tools Requirement: tool with operating pressure of 6bar!

7.4 Adjusting the suction power

7.5 Applying the brake

Folding out the black brake lever [1-15] prevents the mobile dust extractor from rolling. To achieve this, lift the front end of the mobile dust extractor slightly and push the black brake lever downwards until it latches into place. Push the green lever [1- 14] again to release.

7.6 Temperature cut-out

A temperature cut-out switches the mobile dust ex- tractor off when it reaches a critical temperature to prevent overheating.

Switch off the mobile dust extractor, allow to cool for about 5 minutes then switch on again.

7.7 Changing the filter bag

(SC FIS-CT 26/ 36/48) Removing the filter bag [4]

Open the locking clips [2-2] and remove the top section of the machine [2-1]

Remove the filter bag.

Dispose of the used filter bag in accordance with statutory regulations.

Inserting the filter bag [5]

Insert a new filter bag (SC FIS-CT 26/36/48) in the inlet port of the dust container and interlock it. Important: be aware that the locking engag- es.

Replace the top section [2-1] and close the locking clips [2-2]

Make sure that the filter bag is not pinched be- tween the top and bottom sections.

7.8 Changing the disposal bag

Removing the disposal bag [6]

Close off the extractor opening [1-2] using the sealing plug [1-1]

Open the locking clips [2-2] and remove the top section of the machine [2-1]

Dispose of the used disposal bag in accordance with statutory regulations.

Insert a new disposal bag (ENS-CT26/36/48) on the inlet nozzle of the container and lock in po- sition. Important: The lateral openings on the disposal bag must be positioned inside the container. Make sure that the bolt engages.

Place the disposal bag over the edge of the con- tainer. Make sure that the contacts [10-2] are free.

Replace the top section [2-1] and close the locking clips [2-2]

WARNING Risk of injury

Observe the maximum appliance socket con- nected load (see chapter "Technical data")

Switch off the electric power tool. WARNING Risk of injury

7.9 Volumetric flow monitoring

An acoustic warning signal sounds if the air speed in the suction hose falls below 20 m/s. 8Working

Hose store: after finishing work, you can feed the suction hose through the recess [8-3] and place it in the hose store. You can do the same with the mains cable through the other recess [8-2]

SysDoc Systainer attachment system: a Systainer can be attached to the storage area via the two slides [8-1]

Clean - Cleaning the main filter (only versions with AutoClean) To maintain a constant suction power when extract- ing fine dust, you can adjust the frequency of the automatic [1-8] cleaning system in infinite vari- ables using the rotary knob. Always use the auto- matic cleaning system in combination with a dis- posal bag (in line with dust class 'M' requirements). Before performing wet extraction tasks or working with a filter bag, set the [1-8] rotary knob to position 0.

Set the automatic cleaning function to the high- est setting when [1-8] extracting large quanti- ties of dust. Manual cleaning Turn the switch [1-11] to the

symbol. We recommend cleaning the main filter complete- ly if severely clogged:

Cover the end of the nozzle or suction hose with your hand for 2 seconds.

Turn the switch [1-11] to the

When the CT-VS closing slide is used (order no.: 497926), the filter can be cleaned fully without removing the connected electric power tools. In intensive applications that generate adherent dust, it may be necessary to clean the filter element mechanically under certain circumstances (ex- tract). Wear a dust mask!

8.3 Special features of the CTM 36 E AC- LHS

To use the mobile dust extractor in combination with the PLANEX

Use a special suction sleeve for connecting the PLANEX

Use closing slide CT-VS between the intake opening [1-2] and suction hose.

Always use with a disposal bag!

8.4 Extracting dry materials

Observe the following when extracting dust gener- ated by operating electric power tools: If the exhaust air is discharged back into the room, the air renewal rate L within the room must be sufficient. The volume of air discharged back into the room must not exceed 50% of the fresh air vol- ume flow (room volume V

x air renewal rate L

Observe all the relevant regional regulations. Possible causes Solution Value set on the suction power adjuster [1-10]

too low. Set the suction power adjuster to a higher value (see

Rotary knob [1-9] not set to the correct hose diameter. Set the knob to the correct hose diameter (see Chap- ter 7.1). Suction hose blocked or kinked. Remove blockage or kink. Filter bag full. Insert a new filter bag (see Chapter 7.7). Filter element clogged. Change the filter element (see Chapter 9.1). Only AUTO Clean

Clean filter element (see chapter 8.2). Monitoring electronics malfunction. Send to a Festool service workshop for repair. Wet extraction. Functional reliability not affected, no actions required. CAUTION Hazardous dust Damage to the respiratory passage

Use a filter or disposal bag when extracting haz- ardous materials!

Do not use the machine if the volumetric flow monitoring function is inactive.CTM

Remember: A moist main filter clogs more quickly when extracting dry materials. Therefore, dry the main filter before extracting dust or replace the damp filter with a dry one.

8.5 Extracting wet materials/liquids

Remove the filter or disposal bag! Recommendation: use special wet filter (NF-CT). The dust extractor stops automatically when the maximum level is reached. After wet extraction, allow the main filter to dry!

8.6 The antistatic system

Friction inside the extraction hose causes static electricity to develop during extraction. Operating personnel may receive unpleasant electric shocks while working. The mobile dust extractor is fitted with an antistatic system as standard to discharge any static electricity that may develop. However, al- ways use the enclosed antistatic extraction hose.

8.7 After finishing work

Only versions with AutoClean: Clean the main filter automatically or manually (see chapter 8.2).

Switch off the mobile dust extractor and pull out the mains plug.

Close off the extractor opening [1-2] using the sealing plug [1-1]

The machine shall be stored indoors only.

Place the mobile dust extractor in a dry room in- accessible to unauthorised users. 9 Service and maintenance Customer service and repair only through manufacturer or service workshops: Please find the nearest address at: www.festool.com/Service Use only original Festool spare parts! Order No. at: www.festool.com/Service Damaged safety devices and compo- nents must be repaired or replaced in a recognised specialist workshop, unless otherwise indicated in the operating manual. Observe the following instructions: – The manufacturer or an instructed person must perform a dust test at least once a year to deter- mine whether the filter is damaged, the machine is sealed properly and the monitoring features are functioning correctly. – Anything that cannot be cleaned must be dis- carded in impermeable bags. Observe applicable disposal regulations! – For user servicing, the machine must be disman- tled, cleaned and serviced, as far as is reasonably practicable, without causing risk to the mainte- nance staff and others. Suitable precautions in- clude, decontamination before dismantling, provision from local filtered exhaust ventilation where the machine is dismantled, cleaning of the maintenance area and suitable personal protec- tion.

9.1 Changing the filter element

CAUTION Escaping foam and fluids

Switch off and empty the machine immediately. WARNING Hazardous dust Damage to the respiratory passage

Wipe down the mobile dust extractor and clean all accessories thoroughly using the extractor (inside and out) before removing from the work- ing area.

Parts that you were not able to clean thoroughly must be sealed in an airtight plastic bag prior to transportation.

Wear a dust mask! WARNING Risk of injury, electric shock

Always disconnect the mains plug from the socket before performing maintenance work on the machine!

All maintenance and repair work which requires the motor housing to be opened must only be carried out by an authorised service workshop. NOTE Motor damage

Never operate the extractor without a filter ele- ment fitted as the motor may become damaged. EKAT

Open the locking clips [2-2] and remove the top section of the machine [2-1]

Turn the top section of the machine so that the main filter is facing upwards (Fig. [9]

Fold over the lever [9-3] and remove the retain- er. [9-2]

Remove the used main filter and replace [9-1] with a new one.

Dispose of the used filter in accordance with statutory regulations.

Insert the retainer [9-2] and fold over the lever [9-3] until it engages.

Replace the top section [2-1] and close the locking clips [2-2]

The dust container [2-3] can be emptied once the top section has been removed.

After extracting fluids, clean the fill level sen- sors [10-1] regularly with a soft cloth and in- spect for damage. 10 Accessories The order numbers for the accessories and filters can be found in the Festool catalogue or on the In- ternet at "www.festool.com".

The following modules for upgrading the mobile dust extractor are available in the accessories pro- gramme. Modules must be fitted to the module slot [1-3] by an authorised service workshop: – Compressed air module, – Socket module with permanent power supply, – Socket module with automatic switch-on unit (not suitable for GB 110 V version), – Energy box module (EAA) for using the automatic switch-on unit on the EAA. You can find more detailed information on the mod- ules at "www.festool.com". 11 Environment Do not dispose of the device in house- hold waste! Recycle devices, accesso- ries and packaging. Observe applica- ble country-specific regulations. EU only: European Directive 2002/96/ EC stipulates that used electric power tools must be collected separately and disposed of at an envi- ronmentally responsible recycling centre. 12 EU Declaration of Conformity We declare under sole responsibility that this prod- uct complies with the following directives and stan- dards: 2006/42/EG, 2004/108/EG, 2011/65/EU (from

CTM 48 E AC 498021, 498022

CTM 48 E AC 498021, 498022

CTM 48 E AC 498021, 498022

CTM 48 E AC 498021, 498022

CTM 48 E AC 498021, 498022

CTM 48 E AC 498021, 498022

CTM 48 E AC 498021, 498022

Still inn slangediameter-innstillingen [1-9]

(SC FIS-CT 26/36/48) Ta ut filterpose [4]

Sette inn filterpose [5]

CTM 48 E AC 498021, 498022

CTM 48 E AC 498021, 498022

CTM 48 E AC 498021, 498022

CTM 48 E AC 498021, 498022

CTM 48 E AC 498021, 498022