PROPULLATOR 2000C - Palan MSW - Free user manual and instructions

USER MANUAL PROPULLATOR 2000C MSW

Rev. 10.03.2022 PRODUKTNAME OFFROAD SEILWINDE PRODUCT NAME OFFROAD WINCH NAZWA PRODUKTU

Rev. 10.03.2022 The product satises the relevant safety standards. Read the instructions before use. The product must be recycled. WARNING! or CAUTION! or REMEMBER! Applicable to the given situation (general warning sign). Wear protective gloves. Use ear protection. Exposure to loud noise may result in hearing loss. Wear protective goggles. Wear a dust mask (respiratory tract protection). Wear a face shield. Electric shock warning. ATTENTION! Revolving elements. ATTENTION! Danger of hand crushing. DO NOT USE THE DEVICE UNLESS YOU HAVE

THOROUGHLY READ AND UNDERSTOOD THIS

USER MANUAL. To increase the product life of the device and to ensure a trouble-free operation, use it in accordance with this user manual and regularly perform the maintenance tasks. The technical data and specications in this user manual are up to date. The manufacturer reserves the right to make changes associated with quality improvement. Taking into account technological progress and noise reduction opportunities, the device was designed to reduce noise emission risks to the minimum. Legend PLEASE NOTE! Drawings in this manual are for illustration purposes only and in some details they may dier from the actual machine. The original operation manual is in German. Other language versions are translations from German.

Electrical equipment. ATTENTION! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in an electric shock, re and/ or serious injury or even death. Whenever "device" or "product" are used in the warnings and instructions, it shall mean Oroad Winch. Do not use in very humid environments or in the direct vicinity of water tanks.Prevent the device from getting wet. Risk of electric shock! When in use, do not put your hands or other items inside the device!

3.1 Safety at the workplace

a) Make sure the workplace is orderly and well lit. A messy or poorly lit workplace may lead to accidents. Try to anticipate what may happen, observe what is going on and use common sense when working with the device. b) Do not use the device in an explosion hazard zone, for example in the presence of ammable liquids, gasses or dust. The device generates sparks which may ignite dust or fumes. c) Upon discovering damage or irregular operation, immediately switch the device o and report it to a supervisor without delay. d) If there are any doubts as to the correct operation of the device, contact the manufacturer's support service. e) Only the manufacturer's service point may repair the device. Do not attempt any repairs independently! f) If a re starts, use solely powder or carbon dioxide (CO

) re extinguishers suitable for use on live devices to put it out. g) Children or unauthorised persons are forbidden from entering a work station. (A distraction may result in a loss of control over the device). REMEMBER! When using the device, protect children and other bystanders

a) Do not use the device when tired, ill or under the inuence of alcohol, narcotics or medication which can signicantly impair the ability to operate the device. b) When working with the device, use common sense and stay alert. Temporary loss of concentration whilst using the device may lead to serious injuries. c) Use personal protection equipment as required for working with the device, specied in section 1 (Legend). The use of correct, approved personal protection equipment reduces the risk of suering an injury. d) To prevent the device from accidentally switching on, make sure the switch is on the OFF position before connecting to a power source. e) Do not overestimate your abilities. When using the device keep your balance and remain stable at all times. This will ensure better control over the device in unexpected situations. f) Do not wear loose clothing or jewellery. Keep hair, clothes and gloves away from moving parts. Loose clothing, jewellery or long hair may may get caught in the moving parts. g) Remove all adjusting tools or spanners before turning the device on. A tool or spanner left in the revolving part of the device may cause injuries.

a) Do not overload the device. Use appropriate tools for the given task. A correctly selected device will perform the task for which it was designed better and in a safer manner. b) Do not use the device if the ON/OFF switch does not function properly (does not switch the device on and o). Devices which cannot be switched on and o using the ON/OFF switch are hazardous, should not be operated and have to be repaired.

1. GENERAL DESCRIPTION

The user manual is designed to assist in the safe and trouble-free use of the device. The product is designed and manufactured in accordance with strict technical guidelines, using state-of-the-art technologies and components. Additionally, it is produced in compliance with the most stringent quality standards.

Ø32mm × 72mm Ø41mm × 74mm Ø64mm ×224mm Weight (kg)

lbs (7692 kg) Engine 6.0hp/

12 V Remote Remote with or without cable Gearbox 3 step planetary gear Reduction of trans- mission 265:1 153:1 358.1 358:1 Steel cable Ø9.5mm x 26m Ø5.5mm x 15m Ø11mm × 26m Ø12.5mm x 26m Drum dimen- sions Ø40mm x 225mm Ø41mm × 71mm Ø89mm ×223mm Ø89mm ×223mm Weight (kg)

Ø32mm × 72mm Ø41mm × 74mm Ø64mm ×224mm Weight (kg)

USER MANUAL12 Rev. 10.03.2022

3. Guide with rollers

9. Wired remote control

15. Always operate the winch when you have an

unobstructed view of the entire eld from the hook to the winch.

16. Accessories such as shackles, pulley blocks, tapes

should be carefully selected for the pulling power of the winch and periodically inspected. Even minor damage can reduce its strength.

20. When you move the weight, slowly lift the rope,

when it becomes tense, stop the winch. Check all components: hook xing and possible fastening of the pulley block or the tape.

21. When you use the winch to move the load, set the

gearbox in the neutral position (play), apply the handbrake and place the wedges under all wheels.

22. DO NOT USE THE WINCH IN ORDER TO MAINTAIN

A LOAD IN PLACE. Use other means to secure the load, e.g. tapes.

23. USE ONLY APPROVED FACTORY SWITCHES, REMOTE

CONTROLS, AND ACCESSORIES. Using elements not approved by the factory may cause injury or material damage and invalidates the guarantee.

24. NEITHER TREAT NOR WELD ANY WINCH ELEMENT,

such changes may weaken the structure of the winch and will invalidate the guarantee. DO NOT CONNECT THE WINCH TO THE 220V OR 110V VOLTAGE SOURCES. THE WINCH WILL BURN DOWN AND MAY GIVE AN ELECTRIC SHOCK.

25. Never allow impact loading of the winch and tugging

26. Be exceptionally careful when you pull or lower

a load on a ramp or on a slope. Pay attention so that people, animals or things that can be destroyed will not stand on the route of the load.

27. After nishing the work with the winch, it is necessary

to wind the rope on the drum.

28. Never go under or over a tight rope.

29. Use eye and ear protection.

30. The winch, switch and cables must be kept clean in

order to ensure safe operation.

31. Do not use the device for too long under the inuence

of heavy loads. The electric winch is designed only for intermittent operation and it should not be used continuously. The duration of the device operation should be as short as possible. If the winch engine becomes too hot to touch, it is necessary to stop the device and allow it to cool down for a few minutes. Never pull by means of the device for more than one minute in case of a maximum or similar load.

The terrain rope winch is designed for aiding vehicles in the course of driving in a dicult terrain by fastening its end to a permanent, stable and suciently resistant element of the surrounding. It nds application especially in case of getting stuck of the vehicle and lack of possibility of moving o from place due to muddy, loose, uneven or steep terrain. The winch does not serve for lifting as well as for industrial applications. The user is liable for any damage resulting from non- intended use of the device!

4.1 Device description

The presented models are: PROPULLATOR 15000-A, PROPULLATOR 3500-B, PROPULLATOR 4500-B. Other models have a very similar structure.

1. Socket of the wire of the wired remote control

5. Guide with rollers

6. Wireless remote control

8. Wired remote control

4. Guide with rollers

5. Wired remote control

c) Before adjusting, replacing accessories or putting the tool away, it is necessary to disconnect the device from the power supply. Such a preventive measure reduces the risk of accidental activation. d) When not in use, store in a safe place, away from children and people not familiar with the device, who have not read the user manual. The device may pose a hazard in the hands of inexperienced users. e) Maintain the device in a good technical state. Before each use check for general damage and especially check for cracked parts or elements and for any other conditions which may impact the safe operation of the device. If damage is discovered, hand over the device for repair before use. f) Keep the device out of the reach of children. g) Device repair or maintenance should be carried out by qualied persons, only using original spare parts. This will ensure safe use. h) To ensure the operational integrity of the device, do not remove factory tted guards and do not loosen any screws.

i) When transporting and handling the device between

the warehouse and the destination, take into account the occupational health and safety principles for manual transport operations which apply in the country where the device will be used. j) Avoid situations where the device halts during use due to excessive loading. This may result in overheating of the drive elements and device damage. k) Do not touch articulated parts or accessories, unless the device has been disconnected from a power source.

3.4 Safe use of winches

1. The maximum loading of the winch relates to single

rope work, on the rst coil from the drum side. DO NOT OVERLOAD THE DEVICE, DO NOT PULL LARGE LOADS FOR A LONGER PERIOD. Do not keep the winch switched on, when the engine stops due to overload. Overloading can destroy the winch and the rope and create unsafe conditions of use. FOR HIGH

LOADS, WE RECOMMEND USING AN OPTIONAL

PULLEY BLOCK IN ORDER TO UNBURDEN THE ROPE. This reduces the eective load of the winch and the rope tension by approximately 50%. If you fasten the hook to the car - catch it on a frame element or another element that allows carrying large loads. The car engine should work during the winch operation. If the winch operates when the engine is turned o, the battery may not give enough electricity to start the car engine later.

3. DO NOT "help" by means of the car (via the drive

system) in the course of pulling. Combining the work of the winch and the car drive can overload the winch and the rope.

4. KEEP EMPTY ZONE AROUND THE ROPE. Do not let

people stay within the working reach of the winch during its operation. ALWAYS STAND AWAY FROM THE ROPE / THE HOOK AND THE WINCH. IN CASE OF DAMAGE OF ANY ELEMENT, IT IS GOOD TO BE OUT OF ITS REACH.

5. MAKE FREQUENT INSPECTIONS OF THE ROPE AND

THE WINCH. THE FRAYED ROPE WITH PROTRUDING FIBRES SHOULD BE IMMEDIATELY REPLACED. Always replace the rope with a rope consistent with the catalogue number recommended by the manufacturer (ask at the distributor for the Spare Parts List). Periodically also check the winch fastenings in order to make sure that all screws are tightly tightened.

7. DO NOT USE THE WINCH WHEN LESS THAN 8 COILS

OF THE ROPE HAVE REMAINED ON THE DRUM because the rope fastening will not withstand the load.

8. STAND AWAY FROM THE WINCH, THE TENSIONED

ROPE AND THE HOOK WHEN THE WINCH IS OPERATING. Never grip the hook with your nger because you can cut yourself at this or lose your nger if it gets stuck in the hook. NEVER LAY OR LEAD THE ROPE WITH HANDS. ALWAYS USE THE ROPE HOLDER when you pull the hook.

9. NEVER catch THE HOOK on the LINE. You can destroy

the rope. It is recommended to join the tape with a shackle of adequate strength to which you can attach the hook.

10. Put a heavy blanket or a jacket on the rope near the

hook, when you pull heavy loads (Fig. below). In the event of rope damage, the material acts as a shock absorber damping the impetus of the strike of the rope.

12. The winch is not intended for lifting objects up.

13. AVOID A LONG WORK UNDER EXTREME ANGLES

(Figure below) because it causes the rope to be laid on one side of the drum. This can cause the rope to become wedged and lead to the destruction of the rope and the winch itself.

MANUAL IT IS NECESSARY TO LEARN TO OPERATE THE WINCH. After installing the winch, do some exercises so as to learn how to operate the device before the real need of its use comes EN14 Rev. 10.03.2022

1. Make sure that all assembling operations have been

carried out correctly.

2. Switch the clutch (in the manner consistent with the

possessed device model) into the position which allows that the drum of the spool can rotate freely through drive by force of hands.

3. Grasp the hook of the winch rope and drag it to

the desired distance. Then attach it to the thing which is to be pulled or to a permanent, stable and suciently resistant element of the surroundings which will serve as a point of attachment in order to attract the vehicle with the winch to it. NOTE: before starting the operation it is necessary to check whether at least 8 coils of steel rope have been left on the drum.

4. Switch the clutch (in the manner consistent with

the possessed device model) into the position that allows the transmission of the drive from the engine to the spool drum.

WARNING: before starting operation of the winch the

clutch must be fully engaged, never turn on the clutch knob while the drum is rotating. The clutch control element has been adjusted and permanently blocked on site during the production process. Do not try to adjust again the element that controls the clutch.

5. Press and hold the "IN" button on the remote control

in order to wind the rope or press and hold the "OUT" button in order to unwind. Wait a while after releasing each of the buttons, until the engine stops before reversing the direction of rotation of the drum.

6. Wind the cable again after nishing the use of the

Depending on the possessed device model it is necessary: MODELS: PROPULLATOR 3500-C, PROPULLATOR 4500-A,

PROPULLATOR 3500-E, PROPULLATOR 4500-B

• Turn the clutch knob into the "FREESPOOL" position in order to rotate freely the spool drum of the device.

• Turn the clutch knob into the "ENGAGED" position so that the engine rotations will be transmitted onto the spool drum of the device.

• Turn the lever into the "OUT DISENGAGED" position in order to freely rotate the spool drum of the device.

• Turn the lever into the "IN ENGAGE" position so that the engine rotations will be transmitted onto the spool drum of the device. MODELS: PROPULLATOR 2000-B, PROPULLATOR 3500-B,

PROPULLATOR 2000-C, PROPULLATOR 3500-D

• Pull the clutch knob so as to pull out the lock to the outside and turn the knob together with the lock by 90 °, then release and leave in this position in order to freely rotate the spool drum of the device.

• Pull the clutch knob and turn it by adjusting the shape of the lock into the hole under the knob.

• Push the knob together with the lock into the hole so that the engine rotations will be transmitted to the spool drum of the device.

4.4 Cleaning and maintenance

• The drive elements of the device do not require lubrication.

• Check regularly whether all screws of the device are tightly tightened.

• Check regularly stable connection of electrical wires of the device.

• Clean the device regularly from dirt, dust, sand and other impurities. Rope replacement:

1. Make sure that the rope is not weighted with

2. Set the clutch in the position that enables free

3. Unwind the entire rope from the drum.

4. Unscrew the clamping screw on the drum holding

the end of the rope and take out the rope.

5. Insert the end of the new rope so that it will be visible

in the hole from the other side and tighten the rope by means of the clamping screw.

6. Set the clutch in the position that enables the engine

rotations to be transmitted to the spool drum of the device.

7. Start the winch and wind the rope on the drum.

Note: always replace the damaged steel rope with an identical spare part.

4.2 Preparing for use

Assembling Correct assembling in accordance with the operating instructions is a prerequisite for proper operation of the device.

1. Mount the winch on a vehicle or other object by

means of M 8x30 screws and washers (other or similar screw can be used), in models containing the mounting plate it is necessary to use this plate. The attached guide with four rollers must be mounted by means of screws.

2. Route two pairs of wires from the control device to

the engine and to the battery respectively. Connection of wires for the models: PROPULLATOR 2000-B, PROPULLATOR 3500-B, PROPULLATOR 2000-C, PROPULLATOR 3500-D

• Connect the short red wire to the positive (+) terminal of the winch engine.

• Connect the short black wire to the negative (-) terminal of the winch engine.

• Connect the long red wire to the positive (+) terminal of the battery.

• Connect the long black wire to the negative (-) terminal of the battery.

• Connect the wired remote control according to the following scheme. *For the PROPULLATOR 2000-C model, the wired remote control and the control device are contained in one housing. Connection of wires for the models: PROPULLATOR

• Connect the red wire to the positive (+) terminal of the battery.

• Connect the black wire to the negative (-) terminal of the battery.

• Connect the wired remote control to the winch control device. Connection of wires for the models: PROPULLATOR 3500-C, PROPULLATOR 4500-A, PROPULLATOR 3500-E, PROPULLATOR 4500-B.

1. The wires must be connected according to the

following diagram, in which the principle of connecting the wired remote control has also been included.

2. Check the direction of rotating the drum of the

device. Switch the clutch into the position which enables free rotation of the drum, pull out the short section of the rope from the drum enabling performance of the test of correctness of connecting the electric wires (e.g. 0.5 m) and switch the clutch into the position which enables the engine rotations to be transmitted to the spool drum of the device. Press the "IN" button on the remote control of the device, if the cable is being pulled in, this cable connection has been made correctly. Otherwise, it is necessary to change places of connecting the cable to the engine and to repeat the operation. It is not possible to connect a wireless remote control to these devices: PROPULLATOR 2000-C, PROPULLATOR 3500-D, PROPULLATOR 3500-E, PROPULLATOR 9500-B,

Tips helping to extend the lifespan of the winch

1. KEEP THE ROPE TIGHTLY WOUND ON THE DRUM.

Do not let the rope get loosened. The loose rope under load is wedged between the lower layers on the drum creating squeeze and dangerous damages. To prevent this, it is always necessary to keep the rope tightly and evenly wound. A good habit is to rewind the rope under a light load after each use. One of the ways is to fasten the hook to the catch on a slight slope and to pull the vehicle to the hook.

2. DO NOT LET TO OVERHEAT THE ENGINE. Remember

that the winch serves for intermittent work. The engine may become warm after prolonged work or high loading. The internal components are warmer than the housing. In order to check the temperature of the engine interrupt the work and gently touch the housing. If it is hot (it burns) - stop working and allow the engine to cool down.

3. In order to maximally extend the lifespan of the

winch and the rope, use the pulley block when you pull large loads. If the winch engine comes to a halt due to overloading, immediately stop electric power supply of the winch.

4. The force needed to move the weight from the place

is usually much larger than the force needed to keep it moving. AVOID FREQUENT STOPPING AND MOVING in the course of pulling.

5. Avoid breakings of the rope and prevent it from

forming. Battery Control device* Winch Engine Red Black Red Blue Yellow White Black Black Red Wired remote control*

Red Black Black Blue Red Black Red Battery White Yellow White the remote control Motor Yellow16 Rev. 10.03.2022

Ø32mm × 72mm Ø41mm × 74mm Ø64mm ×224mm Poids (kg) 9 10 13 39

Ø32mm × 72mm Ø41mm × 74mm Ø64mm ×224mm Súly (kg) 9 10 13 39

Ø32mm × 72mm Ø41mm × 74mm Ø64mm ×224mm Súly (kg) 5.5 8 11 37

Rev. 10.03.2022 HANDHAVANDE

WARNING Keep the cable clear and do not damage.Pull and turn clutch knob to engage or release gears.CAUTION Must be fully engaged to powerIN ENGAGE OUT DISEN- GAGE

Clutch must be fully engaged before stating the winching operation. Do not disengage clutch under load. Do not leave clutch engaged when winch is not in use. Stay out from under and away from raised loads.

Stay clear of cable while pulling. Do not try to guide cable. Never exceed the pulling capabilities listed above.

LAYER Read and understand owner's manual before operation. Always wear safety glasses when using. This is a pulling device only, do not attempt to lift item with this winch.