EY4541 - Saw PANASONIC - Free user manual and instructions

USER MANUAL EY4541 PANASONIC

Thank you for purchasing the Pana- sonic Jigsaw. This jigsaw can be used with Panasonic rechargeable batteries to provide excellent cutting perform- ance. The jigsaw is for cutting metal, wood, and drywall only. Read the “Safety Instructions” booklet and the following before using.

Hold tool by insulated gripping surfaces when performing an op- eration where the cutting tool may contact hidden wiring. Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator.

Use clamps or another practical way to secure and support the workpiece to a stable platform.

Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

Keep hands away from cutting area and blade. Keep your insu- lated gripping surfaces.

If both hands are holding the tool, they cannot be cut by the blade.

Never hold piece being cut in your hands or across your leg.

is important to support the work properly to minimize body exposure or loss of control.

Be aware that this tool is always in an operating condition, since it does not have to be plugged into an electrical outlet.

Always use safety goggles or glasses with side shields. Ordi- nary eye or sun glasses are NOT safety glasses.

When this tool is used for woodworking in confined areas (e.g. indoors), wear dust mask.

Avoid cutting nails. Inspect work- piece for any nails and remove them before operation.

Do not cut oversized workpiece. 10) Check for the proper clearance beyond the workpiece before cut- ting so that the blade will not strike the floor, workbench, etc. 11) Hold the tool firmly. 12) Make sure the blade is not con- tacting the workpiece before the switch is turned on. 13) Keep hands away from moving parts. 14) Do not touch the blade or work- piece immediately after opera- tion; they may be extremely hot and could burn your skin. 15) Never swing tool. 16) Do not use blades which are de- formed or cracked. 17) Do not use blades which do not comply with the characteristics specified in these instructions. 18) Remove the battery pack from the tool body before replacement of the blade, making adjustments, or other maintenance work. 19) Wear ear protectors when using the tool for extended periods.

Symbol Meaning V Volts Direct current

Electrical capacity of battery pack To reduce the risk of injury, user must read and understand instruc- tion manual. For indoor use only.- 7 -

• Do not use other than the Panasonic battery packs that are designed for use with this rechargeable tool.

• Do not dispose of the battery pack in a fire, or expose it to excessive heat.

• Do not drive the likes of nails into the battery pack, subject it to shocks, dismantle it, or attempt to modify it.

• Do not allow metal objects to touch the battery pack terminals.

• Do not carry or store the battery pack in the same container as nails or similar metal objects.

• Do not charge the battery pack in a high-temperature location, such as next to a fire or in direct sunlight. Otherwise, the battery may over- heat, catch fire, or explode.

• Never use other than the dedicated charger to charge the battery pack. Otherwise, the battery may leak, overheat, or explode.

• After removing the battery pack from the tool or the charger, always reat- tach the pack cover. Otherwise, the battery contacts could be shorted, leading to a risk of fire.

To reduce the risk of injury, always remove battery pack before changing the blade. Inspection before use

• Has the correct jigsaw blade been attached for the object to be cut?

• Has the correct stem shape and thickness of the blade been mounted?

• Check if the blade is fixed securely?

• Check if the blade is cracked or broken.

• Check that there are no foreign objects in the object to be cut. Installing and removing the blade Installation

1. Wipe away any cutting dust from the

blade and the blade clamp bracket.

2. Lift up the blade Attach/Remove lever.

3. Insert the blade into the blade

clamp bracket and set the back of the blade along the roller guide so that the back of the jigsaw blade slides along the roller guide.

• When the blade is secured in place then lever will return to its original po- sition.

• Check that the back of blade is setting in the groove in the roller guide.

If you do not insert the saw blade deep enough, the saw blade may be ejected unexpectedly during opera- tion. This can be extremely danger- ous. Removal

Roller guide- 8 - Adjusting the base

1. Use the hex wrench to loosen the

2. Move the base along the base ad-

justment hole to set its position. (See the diagram at right.)

• The base can be adjusted to between 0° and 45° sideways and the for- ward/back position can also be ad- justed. If tilting the base sideways, remove the dust cover first.

• Refer to the bevel index to determine the angle.

• Rip fence fixing screw should be lo- cated on the opposite side tool is bev- eled.

3. Use the hex wrench to tighten the

base fixing screw. Position of base and purpose of use Base adjustment hole position Purpose of use Normal right-angled cutting

Cutting at an angle between 0° and 45°

Cutting at an angle of 45°

Cutting close to the end of a wall

NOTE: This is only a rough guide. The ac- tual angle of the cut will be affected by factors such as the way the tool is held against the surface.

Adjusting the orbital stroke mode

• Adjust the orbital stroke mode to the object to be cut.

Lever position Blade movement Main applications

Vertical only • Cutting hard met-als such as steel • Smooth cutting of building materials and plywood boards • Cutting around small curves

Low orbital stroke mode • Cutting softer metals such as aluminum and other non-ferrous metals • Cutting hardwood, plywood boards and plastics

Medium orbital stroke mode • Cutting fairly soft materials • Cutting wood and composite boards • High-speed cut-ting of aluminum and soft steel

High orbital stroke mode • Cutting soft mate-rials • High-speed cut-ting of materials such as wood, composite boards and plastics

• If you would like to produce a cleaner finish, set the orbital stroke mode to a lower level. Anti-splintering plate Use the anti-splintering plate to reducing splinter while cutting wood. Installation

1. Set the base at 90 degree position.

2. Place the anti-splintering plate on the

underside of the base, and gently push it to be installed.

• Install so that the beveled edge of the slot in the middle of the anti-splintering plate is facing toward the jigsaw.

Dust adapter for vacuum cleaner (EY9H009E) (Available as an ac- cessory, not included) You can use a vacuum cleaner to collect cutting dust while cutting. Installation

1. Attach the hook of the dust collection

adapter to the front of the base.

2. Snap the rear to install it.

3. Attach the hose of the vacuum cleaner.- 10 -

• It is recommended to use a dust adapter for reducing the risk of damaging the surface of the object being cut. Attaching or Removing Battery Pack

1. To connect the battery pack:

Line up the alignment marks and attach the battery pack.

• Slide the battery pack until it locks into position.

2. To remove the battery pack:

Push on the button from the front to release the battery pack.

1. Push the switch lock lever down, pull

• The speed increases with the amount of depression of the power switch.

2. Once cutting is finished, release the

3. Check that the temperature of the

blade has dropped sufficiently, and then remove the blade. Cutting NOTE:

• Check that there are no obstacles to cut underneath workpiece. • Check that there are no objects such as nails in the material to be cut. If the blade comes into contact with any such objects during cutting, a strong reaction force will be generated and severe injury may occur. • Do not place your hand on the object in the direction cutting is to take place. If this is not observed, there is a risk of injury. • Do not touch the jigsaw blade im-mediately after cutting. If this is not observed, burns may occur. Button

lignmentmarks- 11 - Cutting along marked lines

1. Place the object to be cut onto the

base, and align the blade with the marked line.

• Do not touch the blade against the object to be cut before pulling the power switch.

2. Pull the power switch, wait until the

speed has stabilized, and then place the base against the object to be cut and cut along the marked lines.

• When cutting complex shapes such as shapes with many small curves, reduce the cutting speed and the turning speed.

1. Make a drill hole in the section to be

plunge cut in order to let the blade pass through.

2. Insert the blade into a hole without

touching the workpiece, and then turn on the power switch.

3. Cut along the marked line.

Using a rip fence (EY9X011E) (Available as an accessory, not included) A rip fence can be used for cutting parallel lines and for cutting circles and arcs. Installing the rip fence

1. Loosen the rip fence fixing screw.

Pass the rip fence through the mount.

3. Adjust the cutting position and then

tighten the fixing screw.- 12 - Cutting at the same width

1. Place the base onto the workpiece

so that the edge of the rip fence and workpiece are put together.

2. Without letting the blade touch the

workpiece, turn on the power switch.

3. Face the rip fence firmly to the

workpiece to cut parallel line. Cutting circles

1. If cutting away a section, make a

drill hole on workpiece to let the jigsaw blade pass through.

2. Align the pin hole of the rip fence

with the center of the circle, and then use a nail or screw to hold the object in place.

3. Without touching the workpiece,

turn on the power switch.

4. Cut along the marked line.

Control Panel (1) (3) (2) (1) LED light Before the use of LED light, always pull the power switch once. Press the LED light button. The light illuminates with very low current, and it does not ad- versely affect the performance of the driver during use or its battery capacity. CAUTION:

• The built-in LED light is designed to illuminate the small work area tem- porarily.

• Do not use it as a substitute for a regular flashlight, since it does not have enough brightness.

• LED light turns off when the tool has not been used for 5 minutes.

Caution : DO NOT STARE INTO BEAM. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation ex-posure.- 13 - (2) Overheat warning lamp The overheating protection feature halts operation to protect the battery pack in the event of overheating. The overheat warning lamp on the control panel flashes when this feature is ac- tive.

• If the overheating protection feature activates, allow the driver to cool thor- oughly (at least 30 minutes). The bat- tery is ready for use when the overheat warning lamp goes out.

• Avoid using the driver in a way that causes the overheating protection fea- ture to activate repeatedly. (3) Battery low warning lamp Excessive (complete) discharging of lithium ion batteries shortens their service life dramatically. The tool in- cludes a battery protection feature designed to prevent excessive dis- charging of the battery pack.

• The battery protection feature acti- vates immediately before the battery loses its charge, causing the battery low warning lamp to flash.

• If you notice the battery low warning lamp flashing, charge the battery pack immediately. [Battery Pack] For Appropriate Use of Battery pack Li-ion Battery pack (EY9L40/ EY9L41)

• For optimum battery life, store the Li-ion battery pack following use without charging it.

• When charging the battery pack, con- firm that the terminals on the battery charger are free of foreign substances such as dust and water etc. Clean the terminals before charging the battery pack if any foreign substances are found on the terminals. The life of the battery pack terminals may be affected by foreign sub- stances such as dust and water etc. during operation.

• When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns or a fire.

• When operating the battery pack, make sure the work place is well ven- tilated.

• When the battery pack is removed from the main body of the tool, re- place the battery pack cover imme- diately in order to prevent dust or dirt from contaminating the battery ter- minals and causing a short circuit. Off (normal operation) Flashing: Overheat Indicates operation has been halted due to battery overheating. Off (normal operation) Flashing (No charge) Battery protection feature active- 14 - Battery Pack Life The rechargeable batteries have a limited life. If the operation time be- comes extremely short after recharg- ing, replace the battery pack with a new one. Battery Recycling ATTENTION: For environmental protection and recycling of materials, be sure that it is disposed of at an officially as- signed location, if there is one in your country. [Battery Charger] Charging Cautions for the Li-ion Battery Pack

• If the temperature of the battery pack falls approximately below −10°C (14°F), charging will automatically stop to prevent degradation of the battery. Common Cautions for the Li-ion/Ni-MH/Ni-Cd Battery Pack

• The ambient temperature range is between 0°C (32°F) and 40°C (104°F). If the battery pack is used when the battery temperature is below 0°C (32°F), the tool may fail to function properly.

• When charging a cool battery pack (below 0°C (32°F)) in a warm place, leave the battery pack at the place and wait for more than one hour to warm up the battery to the level of the ambient temperature.

• Cool down the charger when charg- ing more than two battery packs consecutively.

• Do not insert your fingers into contact hole, when holding charger or any other occasions. CAUTION: To prevent the risk of fire or dam- age to the battery charger.

• Do not use power source from an en- gine generator.

• Do not cover vent holes on the charger and the battery pack.

• Unplug the charger when not in use. Li-ion Battery Pack NOTE: Your battery pack is not fully charged at the time of purchase. Be sure to charge the battery before use. Battery charger (EY0L80)

1. Plug the charger into the AC outlet.

NOTE: Sparks may be produced when the plug is inserted into the AC power supply, but this is not a problem in terms of safety.

2. Insert the battery pack firmly into the

1. Line up the alignment marks and

place the battery onto the dock on the charger.

2. Slide forward in the direction of the

3. During charging, the charging lamp

will be lit. When charging is completed, an in- ternal electronic switch will auto- matically be triggered to prevent overcharging.

• Charging will not start if the battery pack is warm (for example, immedi- ately after heavy-duty operation). The orange standby lamp will be flashing until the battery cools down. Charging will then begin automati- cally.

lignment marks- 15 -

4. The charge lamp (green) will flash

slowly once the battery is approxi- mately 80% charged.

5. When charging is completed, the

charging lamp will start flashing quickly in green color.

6. If the temperature of the battery pack

is 0°C or less, charging takes longer to fully charge the battery pack than the standard charging time. Even when the battery is fully charged, it will have approximately 50% of the power of a fully charged battery at normal operating temperature.

7. If the power lamp does not light im-

mediately after the charger is plugged in, or if after the standard charging time the charging lamp does not flash quickly in green, consult an author- ized service center.

8. If a fully charged battery pack is in-

serted into the charger again, the charging lamp lights up. After several minutes, the charging lamp may flash quickly to indicate the charging is completed. Ni-MH/Ni-Cd Battery Pack NOTE: When you charge the battery pack for the first time, or after prolonged storage, charge it for about 24 hours to bring the battery up to full capacity. Battery charger (EY0L80)

1. Plug the charger into the AC outlet.

NOTE: Sparks may be produced when the plug is inserted into the AC power supply, but this is not a problem in terms of safety.

2. Insert the battery pack firmly into

3. During charging, the charging lamp

will be lit. When charging is completed, an in- ternal electronic switch will automati- cally be triggered to prevent over- charging.

• Charging will not start if the battery pack is warm (for example, immediately after heavy-duty operation). The orange standby lamp will be flash- ing until the battery cools down. Charg- ing will then begin automatically.

4. When charging is completed, the

charging lamp will start flashing quickly in green color.

5. If the charging lamp does not light

immediately after the charger is plugged in, or if after the standard charging time the charging lamp does not flash quickly in green, con- sult an authorized service center.

6. If a fully charged battery pack is in-

serted into the charger again, the charging lamp lights up. After several minutes, the charging lamp may flash quickly to indicate the charging is completed.- 16 - LAMP INDICATIONS

Green Lit Charger is plugged into the AC outlet. Ready to charge.

Green Flashing Quickly Charging is completed. (Full charge.)

Green Flashing Battery is approximately 80% charged. (Usable charge. Li-ion only.)

Green Lit Now charging.

Orange Lit Battery pack is cool. The battery pack is being charged slowly to reduce the load on the battery. (Li-ion only.)

Orange Flashing Battery pack is warm. Charging will begin when temperature of battery pack drops. If the temperature of the battery pack is –10°C or less, the charging status lamp (orange) will also start flashing. Charging will begin when the temperature of the battery pack goes up (Li-ion only).

Charging Status Lamp Left: green Right: orange will be displayed. Both Orange and Green Flashing Quickly Charging is not possible. Clogged with dust or malfunction of the battery pack.- 17 - Information for Users on Collection and Disposal of Old Equipment and used Batteries These symbols on the products, packaging, and/or accompanying documents mean that used electrical and electronic products and batteries should not be mixed with general household waste. For proper treatment, recovery and recycling of old products and used batteries, please take them to applicable collection points, in accordance with your national legislation and the Directives 2002/96/EC and 2006/66/EC. By disposing of these products and batteries correctly, you will help to save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inappropriate waste handling. For more information about collection and recycling of old products and batteries, please contact your local municipality, your waste disposal service or the point of sale where you purchased the items. Penalties may be applicable for incorrect disposal of this waste, in accordance with national legislation. For business users in the European Union If you wish to discard electrical and electronic equipment, please contact your dealer or supplier for further information. [Information on Disposal in other Countries outside the European Union] These symbols are only valid in the European Union. If you wish to discard these items, please contact your local authorities or dealer and ask for the correct method of disposal. Note for the battery symbol (bottom two symbol examples): This symbol might be used in combination with a chemical symbol. In this case it complies with the requirement set by the Directive for the chemical involved.- 18 -

Use only a dry, soft cloth for wiping the unit. Do not use a damp cloth, thinner, benzine, or other volatile solvents for cleaning.

• The use of any accessories not specified in this manual may result in fire, electric shock, or personal injury. Use recommended accessories only. Metal Blade

• EY9SXMJ0E For cutting metal in general Wood Blade

• EY9SXWJ0E For cutting wood in general Drywall Blade

• EY9SXXJ0E For cutting drywall in general Rip Fence (Optional accessory)

• EY9X011E For convenience of rip cuts and repeated cut of same width. Dust Adaptor for Vacuum Cleaner (Optional accessory)

MAIN UNIT Model EY4541 Motor 14.4 V DC Max thickness of mounting blade 1.3 mm (1/16”) Length of strokes 20 mm (25/32") Strokes per minute 0 - 2400 /min Wood 65 mm (2-9/16") Mild steel 6 mm (1/4") Maximum cutting capacities Aluminum 10 mm (3/8") Overall length 270 mm (10-5/8") Weight (with battery pack: EY9L40) 2.2 k (4.8 lbs) Weight (with battery pack: EY9L41) 2.25 k (5 lbs) Noise, Vibration See the included sheet BATTERY PACK Model EY9L40 EY9L41 Storage battery Li-ion Battery Battery voltage 14.4 V DC (3.6 V x 4 cells) Capacity 3 Ah 3,3 Ah- 19 - BATTERY CHARGER Model EY0L80 Rating See the rating plate on the bottom of the charger. Weight

(2.1 lbs) [Li-ion battery pack]

[Ni-Cd/Ni-MH battery pack]

This appliance is supplied with a moulded three pin mains plug for your safety and convenience. A 5 amp fuse is fitted in this plug. Should the fuse need to be replaced please ensure that the replacement fuse has a rat- ing of 5 amp and that it is approved by ASTA or BSI to BS1362. Check for the ASTA mark or the BSI mark on the body of the fuse. If the plug contains a removable fuse cover you must ensure that it is refitted when the fuse is replaced. If you lose the fuse cover the plug must not be used until a replacement cover is ob- tained. A replacement fuse cover can be purchased from your local Panasonic Dealer. IF THE FITTED MOULDED PLUG IS UN-

BE REMOVED AND THE PLUG CUT OFF AND DISPOSED OF SAFELY.

SOCKET. If a new plug is to be fitted please observe the wiring code as shown below. If in any doubt please consult a qualified electrician.

IMPORTANT: The wires in this mains lead are coloured in accordance with the following code: Blue: Neutral Brown: Live As the colours of the wire in the mains lead of this appliance may not correspond with the coloured markings identifying the termi- nals in your plug, proceed as follows. The wire which is coloured BLUE must be connected to the terminal in the plug which is marked with the letter N or coloured BLACK. The wire which is coloured BROWN must be connected to the terminal in the plug which is marked with the letter L or coloured RED. Under no circumstances should either of these wires be connected to the earth ter- minal of the three pin plug, marked with the letter E or the Earth Symbol

How to replace the fuse: Open the fuse compartment with a screwdriver and re- place the fuse and fuse cover if it is re- movable.

This apparatus was produced to BS800.

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