DCC1054 - Compressor DEWALT - Free user manual and instructions

USER MANUAL DCC1054 DEWALT

(measured sound power level) dB 91

(guaranteed sound power level) dB 92 These products also comply with Directive 2014/30/EU, 2014/29/EU, and 2011/65/EU. For more information, please contact DeWALT at the following address or refer to the back of themanual. The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DeWALT

WARNING: To reduce the risk of injury, read the

instructionmanual. Definitions: Safety Guidelines The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to thesesymbols.

DANGER: Indicates an imminently hazardous

situation which, if not avoided, will result in death or seriousinjury.

WARNING: Indicates a potentially hazardous situation

which, if not avoided, could result in death or seriousinjury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderateinjury. NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in propertydamage.

Denotes risk of electricshock.

Denotes risk offire. SAFETY INSTRUCTIONS Important Safety Instructions for Use of the Compressor

COULD RESULT FROM IMPROPER OR UNSAFE USE OF COMPRESSOR. TO AVOID THESE RISKS, FOLLOW THESE BASIC SAFETYINSTRUCTIONS. Congratulations! You have chosen a DeWALT tool. Years of experience, thorough product development and innovation make DeWALT one of the most reliable partners for professional power toolusers. Technical Data DCC1054 Voltage V

Type 1 Battery type Li‑Ion Air tank capacity Liters 10 Approx. cut‑in pressure BAR 7.2 Approx. cut‑out pressure BAR 9.3 Air displacement l/min 48 Air delivery at 7 BAR l/min 31 Fuse type Time delay Regulated pressure rating (approximate) BAR 0–9.3 Motor revolutions per minute 3400 Quick connect type Universal EU 1/4" quick coupling Pump type Oil‑less Weight (without battery pack) kg 11.0 Noise valuesaccording to EN1012‑1

(emission sound pressure level) dB(A) 79

(sound power level) dB(A) 92 K (uncertainty for the given sound level) dB(A) 3 The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN1012‑1 and may be used to compare one tool with another. It may be used for a preliminary assessment ofexposure. EC‑Declaration of Conformity Machinery Directive 54V 10L Cordless Air Compressor DCC1054 DeWALT declares that these products described under Technical Data are in compliance with: 2006/42/EC, EN1012‑1:2010, EN 60204‑1:2006/A1:2009. 2000/14/EC, Compressors , P<15kW, Annex VII, Deutsche Prüf‑ und Zertifizierungsstelle für Land‑ und Forsttechnik, Spremberger Straße 1, 64823 Groß‑Umstadt, Notified Body ID No.:0363. English (original instructions)

1 . NEVER TOUCH MOVING PARTS. Never place your hands, fingers or other body parts near the compressor’s movingparts. 2 . NEVER OPERATE WITHOUT ALL GUARDS IN PLACE Never operate this compressor without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety features, be sure to replace the guards or safety feature before resuming operation of thecompressor. 3 . ALWAYS WEAR EYE PROTECTION. Always wear safety goggles or equivalent eye protection. Compressed air must never be aimed at anyone or any part of thebody. 4 . PROTECT YOURSELF AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces such as pipes, radiators, ranges and refrigeration enclosures. Never operate the compressor in damp or wet locations. Never leave the compressor exposed to adverse weatherconditions. 5 . DISCONNECT THE COMPRESSOR WHEN NOT IN USE. Always disconnect the compressor from the power source and remove the compressed air from the air tank before servicing, inspecting, maintaining, cleaning, replacing or checking anyparts. 6 . AVOID UNINTENTIONAL STARTING. Do not transport the compressor over long distances, in a vehicle or in potentially dangerous situations, for example, on a ladder or scaffold while it is connected to its power source or when the air tank is filled with compressed air. Be sure the auto ON/ OFF switch is in the OFF position before connecting the compressor to its powersource. 7 . STORE COMPRESSOR PROPERLY. When not in use, the compressor should be stored in dry place. Keep out of reach of children. Lock-out the storagearea. 8 . KEEP WORK AREA CLEAN Cluttered areas invite injuries. Clear all work areas of unnecessary tools, debris, furnitureetc. 9 . KEEP CHILDREN AWAY. Do not let visitors contact compressor extension cord. All visitors should be kept safely away from workarea. 10 . DRESS PROPERLY. Do not wear loose clothing or jewellery. They can be caught in moving parts. Wear protective hair covering to contain longhair. 11 . STAY ALERT. Watch what you are doing. Use common sense. Do not operate compressor when you are tired. Compressor should never be used by you if you are under the influence of alcohol, drugs or medication that makes youdrowsy. 12 . CHECK FOR DAMAGED PARTS AND AIR LEAKS. Before further use of the compressor, carefully check the guard and other parts for damage to make sure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, air leak, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service centre unless otherwise indicated elsewhere in this Instruction Manual. Have defective pressure switches replaced by authorized service centre. Do not use compressor if switch does not turn it on and off. Never attempt to repair a leaking or damaged air tank. Replace tank immediately at an authorized servicecentre.

13 . NEVER USE COMPRESSOR FOR APPLICATIONS OTHER

THAN THOSE SPECIFIED. Never use compressor for applications other than those specified in the Instruction Manual. Never use compressed air for breathing or respiration. Never stand on thecompressor. 14 . HANDLE COMPRESSOR CORRECTLY. Operate the compressor according to the instructions provided herein. Never allow the compressor to be operated by children, individuals unfamiliar with its operation or unauthorisedpersonnel. 15 . KEEP ALL SCREWS, BOLTS AND COVERS TIGHTLY IN PLACE. Keep all screws, bolts, and plates tightly mounted. Check their conditionsperiodically. 16 . KEEP MOTOR AIR VENT CLEAN The motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-upfrequently. 17 . OPERATE COMPRESSOR AT THE RATED VOLTAGE. Operate the compressor at voltages specified on their nameplates. If using the compressor at a higher voltage than the rated voltage, it will result in abnormally fast motor revolution and may damage the unit and burn out themotor. 18 . NEVER USE A COMPRESSOR WHICH IS DEFECTIVE OR OPERATING ABNORMALLY. If the compressor appears to Batteries Chargers/Charge Times (Minutes) DCC1054

Weight Batteries Chargers/Charge Times (Minutes) Cat # V

Ah Weight (kg) DCB107 DCB113 DCB115 DCB118 DCB132 DCB119 DCB546 18/54 6.0/2.0 1.05 270 140 90 60 90 X DCB547 18/54 9.0/3.0 1.25 420 220 140 85 140 X DCB181 18 1.5 0.35 70 35 22 22 22 45 DCB182 18 4.0 0.61 185 100 60 60 60 120 DCB183/B 18 2.0 0.40 90 50 30 30 30 60 DCB184/B 18 5.0 0.62 240 120 75 75 75 150 DCB185 18 1.3 0.35 60 30 22 22 22 X DCB187 18 3.0 0.48 140 70 45 45 45 9029 EngLIsH be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by an authorized servicecentre. 19 . DO NOT WIPE PLASTIC PARTS WITH SOLVENT. Solvents such as gasoline, thinner, benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and drythoroughly. 20 . USE ONLY GENUINE REPLACEMENT PARTS. Replacement parts not original may void your warranty and can lead to malfunction and resulting injuries. Genuine parts are available from yourdealer. 21 . DO NOT MODIFY THE COMPRESSOR. Do not modify the compressor. Always contact the authorized service centre any repairs. Unauthorised modification may not only impair the compressor performance but may also result in accident or injury to repair personnel who do not have the required knowledge and technical expertise to perform the repair operations correctly. Unauthorised modifications may increase the risk of injury to the user or the risk of propertydamage. 22 . TURN OFF THE SWITCH WHEN THE COMPRESSOR IS NOT USED. When the compressor is not used, turn the switch OFF, disconnect it from the power source and open the drain cock to discharge the compressed air from the airtank. 23 . NEVER TOUCH HOT SURFACE. To reduce the risk of burns, do not touch tubes, heads, cylinder andmotors. 24 . DO NOT DIRECT AIR STREAM AT BODY. Risk of injury, do not direct air stream at persons oranimals. 25 . DRAIN TANK DAILY OR AFTER EACH USE. Open the drain valve and tilt compressor to completely empty accumulated water. Failure to properly drain tank may result in excessive corrosion, which may cause sudden air tank rupture orexplosion. 26 . DO NOT STOP COMPRESSOR BY PULLING OUT THE BATTERY. Use the auto ON/ OFFswitch.

27 . USE ONLY RECOMMENDED AIR HANDLING PARTS

ACCEPTABLE FOR PRESSURE NOT LESS THAN 9.3 BAR Risk of bursting. Use only recommended air handling parts acceptable for pressures not less than 9.3bar. 28 . WEAR PROPER HEARING AND HEAD PROTECTION. Suitable protective clothing must be worn when operating the compressor and connected tool or accessory. Consult the tool/ accessory manual and adhere to any safetyrequirements. 29 . MAKE ALLOWANCE FOR ENVIRONMENTAL CONDITIONS. Never leave the compressor in the rain. Never use the compressor in damp or wet conditions. Provide good lighting. Never use the compressor near combustible liquids orgases. 30 . DO NOT OPERATE IN EXPLOSIVE ATMOSPHERES, SUCH AS IN THE PRESENCE OF FLAMMABLE LIQUIDS, GASES OR DUST. Compressors can create sparks which may ignite the dust orfumes. 31 . CHECK THE PRESSURE VESSEL FOR SIGNS OF RUST AND DAMAGE EACH TIME BEFORE USING. Do not use the compressor with a damaged or rusty pressurevessel. Residual Risks In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are:

• Impairment ofhearing.

• Risk of personal injury due to flyingparticles.

• Risk of burns due to accessories becoming hot duringoperation.

• Risk of personal injury due to prolongeduse.

• Risk of personal injury if the adjusted pressure is higher than maximum pressure of thetool. Electrical Safety The electric motor has been designed for one voltage only. Always check that the battery pack voltage corresponds to the voltage on the rating plate. Also make sure that the voltage of your charger corresponds to that of yourmains. Your DeWALT charger is double insulated in accordance with EN60335; therefore no earth wire isrequired. If the supply cord is damaged, it must be replaced by a specially prepared cord available through the DeWALT

serviceorganisation. Mains Plug Replacement (U.K. & Ireland Only) If a new mains plug needs to be fitted:

• Safely dispose of the oldplug.

• Connect the brown lead to the live terminal in theplug.

• Connect the blue lead to the neutralterminal.

WARNING: No connection is to be made to the

earthterminal. Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 3A. Using an Extension Cable An extension cord should not be used unless absolutely necessary. Use an approved extension cable suitable for the power input of your charger (see Technical Data). The minimum conductor size is 1mm

; the maximum length is30m. When using a cable reel, always unwind the cablecompletely.

SAVE THESE INSTRUCTIONS

Chargers DeWALT chargers require no adjustment and are designed to be as easy as possible tooperate.30 ENGLISH Important Safety Instructions for All Battery Chargers SAVE THESE INSTRUCTIONS: This manual contains important safety and operating instructions for compatible battery chargers (refer to TechnicalData).

• Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using batterypack.

WARNING: Shock hazard. Do not allow any liquid to get

WARNING: We recommend the use of a residual current

device with a residual current rating of 30mA orless.

CAUTION: Burn hazard. To reduce the risk of injury, charge only DeWALT rechargeable batteries. Other types of batteries may burst causing personal injury anddamage.

CAUTION: Children should be supervised to ensure that they do not play with theappliance. NOTICE: Under certain conditions, with the charger plugged into the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to worktogether.

• These chargers are not intended for any uses other than charging DEWALT rechargeable batteries. Any other uses may result in risk of fire, electric shock orelectrocution.

• Do not expose charger to rain orsnow.

• Pull by plug rather than cord when disconnecting charger. This will reduce risk ofdamage to electric plug andcord.

• Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage orstress.

• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire,electric shock, orelectrocution.

• Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of thehousing.

• Do not operate charger with damaged cord or plug— have them replacedimmediately.

• Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorised servicecentre.

• Do not disassemble charger; take it to an authorised service centre when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution orfire.

• In case of damaged power supply cord the supply cord must be replaced immediately by the manufacturer, its service agent or similar qualified person to prevent anyhazard.

• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce thisrisk.

• NEVER attempt to connect two chargerstogether.

• The charger is designed to operate on standard 230V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicularcharger. Charging a Battery (Fig. B)

1. Plug the charger into an appropriate outlet before inserting

into the charger, making sure the battery pack is fully seated in the charger. The red (charging) light will blink repeatedly indicating that the charging process hasstarted.

3. The completion of charge will be indicated by the red

light remaining ON continuously. The battery pack is fully charged and may be used at this time or left in the charger. To remove the battery pack from the charger, push the battery release button

on the batterypack. NOTE: To ensure maximum performance and life of lithium‑ion battery packs, charge the battery pack fully before firstuse. Charger Operation Refer to the indicators below for the charge status of the batterypack. Charge Indicators Charging Fully Charged Hot/Cold Pack Delay*

• The red light will continue to blink, but a yellow indicator light will be illuminated during this operation. Once the battery pack has reached an appropriate temperature, the yellow light will turn off and the charger will resume the chargingprocedure. The compatible charger(s) will not charge a faulty battery pack. The charger will indicate faulty battery by refusing to light or by displaying problem pack or charger blinkpattern. NOTE: This could also mean a problem with acharger. If the charger indicates a problem, take the charger and battery pack to be tested at an authorised servicecentre. Hot/Cold Pack Delay When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the31 ENGLISH pack charging mode. This feature ensures maximum battery packlife. A cold battery pack will charge at a slower rate than a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to maximum charge rate even if the battery packwarms. The DCB118 charger is equipped with an internal fan designed to cool the battery pack. The fan will turn on automatically when the battery pack needs to be cooled. Never operate the charger if the fan does not operate properly or if ventilation slots are blocked. Do not permit foreign objects to enter the interior of thecharger. Electronic Protection System XR Li‑Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deepdischarge. The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the lithium‑ion battery pack on the charger until it is fullycharged. Wall Mounting These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 25.4mm long with a screw head diameter of 7–9mm, screwed into wood to an optimal depth leaving approximately 5.5mm of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in theslots. Charger Cleaning Instructions

WARNING: Shock hazard. Disconnect the charger

from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions. Never let any liquid get inside the tool; never immerse any part of the tool into aliquid. Battery Packs Important Safety Instructions for All Battery Packs When ordering replacement battery packs, be sure to include catalogue number andvoltage. The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow charging proceduresoutlined.

READ ALL INSTRUCTIONS

• Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery from the charger may ignite the dust orfumes.

• Never force battery pack into charger. Do not modify battery pack in any way to fit into a non‑compatible charger as battery pack may rupture causing serious personalinjury.

• Charge the battery packs only in DeWALT chargers.

• DO NOT splash or immerse in water or otherliquids.

• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 40 ˚C (104 ˚F) (such as outside sheds or metal buildings insummer).

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium-ion battery packs areburned.

• If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithiumsalts.

• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persists, seek medicalattention.

WARNING: Burn hazard. Battery liquid may be flammable

if exposed to spark orflame.

WARNING: Never attempt to open the battery pack for

any reason. If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Electric shock or electrocution may result. Damaged battery packs should be returned to service centre forrecycling.

WARNING: Fire hazard. Do not store or carry the

battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys,etc.

CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knockedover. Transportation

WARNING: Fire hazard. Transporting batteries can

possibly cause fire if the battery terminals inadvertently come in contact with conductive materials. When transporting batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a shortcircuit. DeWALT batteries comply with all applicable shipping regulations as prescribed by industry and legal standards which include UN Recommendations on the Transport of Dangerous Goods; International Air Transport Association (IATA) Dangerous Goods Regulations, International Maritime Dangerous Goods (IMDG) Regulations, and the European Agreement Concerning32 ENGLISH The International Carriage of Dangerous Goods by Road (ADR). Lithium‑ion cells and batteries have been tested to section 38.3 of the UN Recommendations on the Transport of Dangerous Goods Manual of Tests andCriteria. In most instances, shipping a DeWALT battery pack will be excepted from being classified as a fully regulated Class 9 Hazardous Material. In general, only shipments containing a lithium‑ion battery with an energy rating greater than 100 Watt Hours (Wh) will require being shipped as fully regulated Class 9. All lithium‑ion batteries have the Watt Hour rating marked on the pack. Furthermore, due to regulation complexities, DeWALT

does not recommend air shipping lithium‑ion battery packs alone regardless of Watt Hour rating. Shipments of tools with batteries (combo kits) can be air shipped as excepted if the Watt Hour rating of the battery pack is no greater than 100Whr. Regardless of whether a shipment is considered excepted or fully regulated, it is the shipper's responsibility to consult the latest regulations for packaging, labeling/marking and documentationrequirements. The information provided in this section of the manual is provided in good faith and believed to be accurate at the time the document was created. However, no warranty, expressed or implied, is given. It is the buyer’s responsibility to ensure that its activities comply with the applicableregulations. Transporting the FLEXVOLT

Battery The DeWALT FLEXVOLT

battery has two modes: Use andTransport. Use Mode: When the FLEXVOLT

battery stands alone or is in

DeWALT 18V product, it will operate as an 18V battery. When the FLEXVOLT

battery is in a 54V or a 108V (two 54V batteries) product, it will operate as a 54Vbattery. Transport Mode: When the cap is attached to the FLEXVOLT

battery, the battery is in Transport mode. Keep the cap for shipping. When in Transport mode, strings of cells are electrically disconnected within the pack resulting in 3 batteries with a lower Watt hour (Wh) rating as compared to 1 battery with a higher Watt hour rating. This increased quantity of 3 batteries with the lower Watt hour rating can exempt the pack from certain shipping regulations that are imposed upon the higher Watt hour batteries. For example, the Transport Wh rating might indicate 3x36 Wh, meaning 3 batteries of 36 Wh each. The Use Wh rating might indicate 108Wh (1batteryimplied). Storage Recommendations

1. The best storage place is one that is cool and dry away

from direct sunlight and excess heat or cold. For optimum battery performance and life, store battery packs at room temperature when not inuse. Example of Use and Transport Label Marking

2. For long storage, it is recommended to store a fully charged

battery pack in a cool, dry place out of the charger for optimalresults. NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged beforeuse. Labels on Charger and Battery Pack In addition to the pictographs used in this manual, the labels on the charger and the battery pack may show the followingpictographs: Read instruction manual beforeuse. See Technical Data for chargingtime. Do not probe with conductiveobjects. Do not charge damaged batterypacks. Do not expose to water. Have defective cords replacedimmediately. Charge only between 4 ˚C and 40 ˚C. Only for indooruse. Discard the battery pack with due care for theenvironment. Charge DeWALT battery packs only with designated DeWALT chargers. Charging battery packs other than the designated DeWALT batteries with a DeWALT charger may make them burst or lead to other dangeroussituations. Do not incinerate the batterypack. USE (without transport cap). Example: Wh rating indicates 108 Wh (1 battery with 108 Wh). TRANSPORT (with built‑in transport cap). Example: Wh rating indicates 3 x 36 Wh (3batteries of 36Wh). Battery Type The DCC1054 operates on a 54 volt battery pack. These battery packs may be used: DCB546, DCB547. Refer to Technical Data for moreinformation.33 ENGLISH Package Contents The package contains: 1 Air compressor 2 Li‑Ion battery packs (T2 models only) 1 Charger (T2 models only) 1 Instruction manual NOTE: Battery packs, chargers and kitboxes are not included with N‑models.

• Check for damage to the tool, parts or accessories which may have occurred duringtransport.

• Take the time to thoroughly read and understand this manual prior tooperation. Markings on Tool The following pictograms are shown on the tool: Read instruction manual beforeuse. Wear earand eyeprotection. Air tankcapacity. Approx. cut‑outpressure. Airdisplacement. Oil‑lesspump. Set outlet pressure to zero before the air hose is attached orremoved. Risk of hightemperatures. CAUTION: the compressor contains some parts which might reach hightemperatures. Risk of accidental start‑up. NOTICE: The compressor could start automatically in case of a black-out and subsequentreset.

WARNING: Compressor unit may start

withoutwarning. Outdoor noise level Important Information Read and understand all of the operating instructions, safety precautions and warnings in the Instruction Manual before operating or maintaining this compressor. Most accidents that result from compressor operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures. Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions. Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the compressor and in this InstructionManual. Date Code Position (Fig. A) The date code

, which also includes the year of manufacture, is printed on a label on the rear of thetank. Example: 2017 XX XX Year of Manufacture Description (Fig. A)

WARNING: Never modify the power tool or any part of it.

Damage or personal injury couldresult.

Battery release button

Tank Intended Use Your compressor is designed for professional finish nailing and staplingapplications. DO NOT use under wet conditions or in the presence of flammable liquids orgases. DO NOT use or store the compressor at temperatures below 0°C. Your compressor is a professional power tool. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use thistool.

• Young children and the infirm. This appliance is not intended for use by young children or infirm persons without supervision.

• This product is not intended for use by persons (including children) suffering from diminished physical, sensory or mental abilities; lack of experience, knowledge or skills unless they are supervised by a person responsible for their safety. Children should never be left alone with thisproduct.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal

injury, turn tool off and disconnect battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start-up can causeinjury.

DeWALT battery packs andchargers.34 ENGLISH Inserting and Removing the Battery Pack from the Tool (Fig. C, D) NOTE: Make sure your battery pack

is fullycharged. To Install the Battery Pack into the Tool Handle

with the rails inside the tool’s handle (Fig.C).

2. Slide it into the handle until the battery pack is firmly seated

in the tool and ensure that you hear the lock snap intoplace. To Remove the Battery Pack from the Tool

1. Press the release button

and firmly pull the battery pack out of the toolhandle.

2. Insert battery pack into the charger as described in the

charger section of thismanual. Fuel Gauge Battery Packs (Fig. D) Some DeWALT battery packs include a fuel gauge which consists of three green LED lights that indicate the level of charge remaining in the batterypack. To actuate the fuel gauge, press and hold the fuel gauge button

. A combination of the three green LED lights will illuminate designating the level of charge left. When the level of charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to berecharged. NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end‑userapplication. OPERATION Instructions for Use

WARNING: Always observe the safety instructions and

applicableregulations.

WARNING: To reduce the risk of serious personal

injury, turn tool off and disconnect battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start-up can causeinjury.

WARNING: Ensure the compressor is placed firmly

to a stable flat surface. Failure to do so could cause the compressor to be unstable and fall causing personalinjury. Know Your Air Compressor READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarise yourself with the location of various controls and adjustments. Save this manual for futurereference. Description of Operation (Fig. A) Become familiar with these controls before operating theunit. Auto On(I)/Off(O) Switch

: Place this switch in the "AutoOn" position to provide automatic power to the pressure switch and "Off" to remove power at the end of eachuse. Pressure Switch (not shown): The pressure switch automatically starts the motor when the air tank pressure drops below the factory set "cut‑in" pressure. It stops the motor when the air tank pressure reaches the factory set "cut‑out"pressure. Safety Valve

: If the pressure switch does not shut off the air compressor at its "cut‑out" pressure setting, the safety valve will protect against high pressure by "popping out" at its factory set pressure (slightly higher than the pressure switch "cut‑out"setting). Tank Pressure Gauge

: The tank pressure gauge indicates the reserve air pressure in thetank. One-Turn Regulator

: Controls the air pressure available at the quick‑connect outlet. Turn the One‑Turn regulator clockwise to increase pressure or anti‑clockwise to decrease pressure. Stop when indicator matches with desired outlet pressure. Cooling System (not shown): This compressor contains an advanced design cooling system. At the heart of this cooling system is an engineered fan. It is perfectly normal for this fan to blow air through the vent holes in large amounts. You know that the cooling system is working when air is beingexpelled. Air Compressor Pump (not shown): Compresses air into the air tank. Working air is not available until the compressor has raised the air tank pressure above that required at the airoutlet. Drain Valve

: The drain valve is located at the base of the air tank and is used to drain condensation at the end of eachuse. Check Valve

: When the air compressor is operating, the check valve is "open", allowing compressed air to enter the air tank. When the air compressor reaches "cut‑out" pressure, the check valve "closes", allowing air pressure to remain inside the airtank. Motor Overload Protector (not shown): The motor has a thermal overload protector. If the motor overheats for any reason, the overload protector will shut off the motor. The motor must be allowed to cool down before restarting. Torestart:

1. Set the Auto On/Off switch to "Off".

2. Remove thebattery.

3. Allow the motor tocool.

4. Replace thebattery.

5. Set the Auto On/Off switch to "Auto On"position.

Quick-Connect Coupler

WARNING: When loosening the hose coupling from the

, the coupling piece of the hose must be held by hand in order to avoid injuries caused by the recoilinghose.

4. Remove battery when not in use.35

ENGLISH Before Starting

WARNING: Do not operate this unit until you read

this instruction manual for safety, operation and maintenanceinstructions. Before Each Start-Up

2. Remove battery. (Refer to Installing and Removing the

Battery Pack from the Tool)

counterclockwise to set the outlet pressure to zero.

WARNING: Risk of unsafe operation. Firmly grasp

air hose in hand when installing or disconnecting to prevent hosewhip.

WARNING: Risk of unsafe operation. Do not use

damaged or wornaccessories. NOTE: The hose or accessory will require a quick connect plug if the air outlet is equipped with a quick connect body

WARNING: Risk of Bursting. Too much air pressure

causes a hazardous risk of bursting. Check the manufacturer’s maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum pressurerating. NOTICE: Risk of property damage. Compressed air from the unit may contain wa ter condensation and oil mist. Do not spray un fil tered air at an item that could be damaged by moisture. Some air tools and accessories may require filtered air. Read the in struc tions for the air tools andaccessories. How to Start

1. Install the battery into thecompressor.

to "Auto On" and allow tank pressure to build. Motor will stop when tank pressure reaches "cut‑out"pressure.

clockwise to increase pressure and stop when desired pressure isreached. NOTE: Make sure that the desired pressure is not more than the maximum pressure of the connected hose or the connectedtool.

WARNING: Risk of unsafe operation. If any unusual

noise or vibration is noticed, stop the compressor immediately and have it checked by a trained servicetechnician.

WARNING: Ensure the regulator is set to a pressure lower

than the maximum operating pressure of thetool. The compressor is ready foruse. MAINTENANCE Your DeWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regularcleaning.

WARNING: To reduce the risk of serious personal

injury, turn tool off and disconnect battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start-up can causeinjury. The charger and battery pack are notserviceable. Customer Responsibilities Before each use Daily or after each use Check Safety Valve X Drain Tank X Check for air leaks X Check for unusual noise/vibration X Check hose and tool connection X Adjustment of pressure control X

WARNING: Risk of unsafe operation. Unit cycles

automatically when power is on. When performing maintenance, you may be exposed to voltage sources, compressed air, or moving parts. Personal injuries can occur. Before performing any maintenance or repair, disconnect power source from the compressor and bleed off all airpressure. NOTE: Refer to the Operation section for the location ofcontrols. To Check Safety Valve (Fig. E)

WARNING: Risk of Bursting. If the

safety valve does not work properly, over-pressurization may occur, causing air tank rupture or anexplosion.

WARNING: Risk from Flying Objects. Always wear

certified eye protection with sideshields. Before starting compressor, pull the ring on the safety valve

to make sure that the safety valve operates freely. If the valve is stuck or does not operate smoothly. Contact the DeWALT

WARNING: Do not pull the ring of the safety valve if the

tank is under pressure! To Drain Tank (Fig. E, F)

WARNING: Risk of Unsafe Operation. Air

tanks contain high pressure air. Keep face and other body parts away from outlet of drain. Use eye protection when draining as debris can be kicked up intoface.

WARNING: Risk from noise. Always wear

proper hearing protection during use. Under some conditions and duration of use, noise from this product may contribute to hearingloss. NOTE: All compressed air systems generate condensate that accumulates in any drain point (e.g., tanks, filter, aftercoolers, dryers). This condensate contains lubricating oil and/or substances which may be regulated and must be disposed of in accordance with currentregulations.36 ENGLISH

WARNING: Risk of Bursting. Water will condense in the

air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tankrupture. NOTICE: Risk of Property Damage. Drain water from air tank may contain oil and rust which can causestains.

2. Remove thebattery.

WARNING: When loosening the hose coupling from the

, the coupling piece of the hose must be held by hand in order to avoid injuries caused by the recoilinghose.

5. Place a suitable container under the drain valve to

6. Pull ring on safety valve

allowing air to bleed from the tank until tank pressure is approximately 1.4 BAR. Release safety valvering.

7. Drain water from air tank by opening drain valve

8. After the water has been drained, close the drain valve. The

air compressor can now bestored. NOTE: If drain valve is blocked, release all air pressure by connecting a tool to the airline and operating it until tank pressure is zero BAR and contact the DeWALT servicecentre. Storage Before you store the air compressor, make sure you do thefollowing:

1. Review the Maintenance section and perform scheduled

maintenance asnecessary.

2. Always toggle Auto On/Off Switch to "Off" and remove

battery. Drain water from air tank. Refer to To Drain Tank underMaintenance.

WARNING: Water will condense in the air tank. If not

drained, water will corrode and weaken the air tank causing a risk of air tankrupture.

3. Store the air compressor in a clean and drylocation.

4. Make sure the air compressor is secured in such a way that it

cannot be started up again by any unauthorizedperson.

5. Frost destroys the pump and accessories as both always

contain water. If there is a risk of danger of frost, store in frost‑freeconditions. Cleaning

WARNING: Blow dirt and dust out of the main housing

with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and approved dust mask when performing thisprocedure.

WARNING: Never use solvents or other harsh chemicals

for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into aliquid. Optional Accessories

WARNING: Since accessories, other than those offered

DeWALT , have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DeWALT recommended accessories should be used with thisproduct. Consult your dealer for further information on the appropriateaccessories. Protecting the Environment Separate collection. Products and batteries marked with this symbol must not be disposed of with normal householdwaste. Products and batteries contain materials that can be recovered or recycled reducing the demand for raw materials. Please recycle electrical products and batteries according to local provisions. Further information is available at www.2helpU.com. Rechargeable Battery Pack This long life battery pack must be recharged when it fails to produce sufficient power on jobs which were easily done before. At the end of its technical life, discard it with due care for our environment:

• Run the battery pack down completely, then remove it from thetool.

• Li‑Ion cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed ofproperly. GLOSSARY Cut-In Pressure: While the motor is off, air tank pressure drops when accessory is used. When the tank pressure drops to a certain low level the motor will restart automatically. The low pressure at which the motor automatically restarts is called cut-inpressure. Cut-Out Pressure: When an air compressor is turned on and begins to run, air pressure in the air tank begins to build. It builds to a certain high pressure before the motor automatically shuts off, protecting your air tank from pressure higher than its capacity. The high pressure at which the motor shuts off is called cut-outpressure. Duty Cycle: This air compressor pump is capable of running continuously. However, to prolong the life of your air compressor, it is recommended that a 50%–75% average duty cycle be maintained; that is, the air compressor pump should not run more than 30–45 minutes in any givenhour.37 ENGLISH Troubleshooting Guide This section provides a list of the more frequently encountered malfunctions, their causes and corrective actions. The operator or maintenance personnel can perform some corrective actions, and others may require the assistance of a qualified DeWALT

Pressure switch does not shut off motor when compressor reaches cut‑out pressure Set the Auto On/Off switch to "Off" and remove the batttery, if the unit does not shut off contact a

Tube fittings are not tight enough Tighten fittings where air can be heard escaping. Check fittings with soapy water solution. Do Not Overtighten.

Defective air tank Air tank must be replaced. Do not repair the leak. Contact a D

WARNING: Risk of bursting. Do not drill into, weld or otherwise modify air tank or it will

weaken. The air tank can rupture or explode.

Leaking seals Contact a D

Defective safety valve Operate safety valve manually by pulling on ring. If valve still leaks, it must be replaced. Contact a

Regulator is not adjusted correctly for accessory being used It is normal for some pressure drop to occur when an accessory is used, adjust the One‑Turn regulator as instructed in One‑Turn Regulator under Description of Operations if pressure drop is excessive. NOTE: Adjust the regulated pressure under flow conditions while accessory is being used. 8 Prolonged excessive use of air Decrease amount of air usage.

Compressor doesn't provide enough air for accessory Check the accessory air requirement. If it is higher than the Air Delivery (l/min) or pressure supplied by your air compressor, a more powerful compressor is needed to operate accessory. 11 Check valve restricted Contact a D

WALT service organisation. 12 Air leaks Tighten fittings.

Regulator is damaged Contact a D

Motor overload protection switch has tripped Refer to Motor Overload Protector under Description of Operations. If motor overload protection trips frequently, contact a D

Tank pressure exceeds pressure switch cut‑in pressure Motor will start automatically when tank pressure drops below cut‑in pressure of pressure switch. 16 Loose electrical connections Contact a D

WALT service organisation. 17 Possible defective motor Contact a D

WALT service organisation. Do not operate the compressor in the paint spray area. Refer to flammable vapor warning.

Pump does not run because tank pressure is above cut‑in pressure. Drain tank to below cut‑in pressure when pump turns on.

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