BS 105 - Sander FESTOOL - Free user manual and instructions

Frequently Asked Questions - BS 105 FESTOOL

USER MANUAL BS 105 FESTOOL

Weight (excluding cable) 6.4/6.5 kg

Degree of protection / II

The specified illustrations can be found at the beginning of the operating instructions.

Graphical symbols

Caution.

Danger!

Read the operating instructions/notes

ear protection!

1 Intended use

As specified, the machines are designed for sanding wood, plastic, metal, fi ller and painted surfaces.

Materials containing asbestos must not be processed.

Use only original Festool accessories and Festool consumable material designed for this machine because these components are designed specifically for the machine. Using accessories and consumable material from other suppliers will most likely affect the quality of your working results and limit any warranty claims. Machine wear or your own personal workload may increase depending on the application. Protect yourself and your machine, and preserve your warranty claims by always using original Festool accessories and Festool consumable material!

The user is liable for damage and injury resulting from incorrect usage!

2 Safety instructions

2.1 General Safety Rules

WARNING! Read all safety warnings and all instructions. Failure to follow the warn-

ings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term „power tool" in the warnings refers to your mains-operated [corded] power tool or

battery-operated (cordless) power tool.

2.2 Tool-specific safety rules

• Hold power tool by insulated gripping surfaces, because the belt may contact its own cord.

Cutting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

Wear suitable personal protection equipment: ear protection to reduce the risk of damaging your hearing; protective goggles; protective gloves when handling tools and coarse materials

• Harmful/toxic dusts can occur during your work (e.g. lead-containing paint, some types of wood and metal). Contact with these dusts, especially inhaling them, can represent a hazard for operating personnel or persons in the vicinity. Comply with the safety regulations that apply in your country. Connect the electric power tool to a suitable extraction system. To protect your health, wear a P2 protective mask.
• The manufacturer's handling and processing instructions must be observed without fail if explosive or self-igniting dusts are likely to occur during sanding.
• Persons with long hair should wear a hair net while using the machine. Never work with baggy clothing.
• Make sure the mains cable always leads away from the rear of the machine.
• Never use worn, ripped or heavily clogged sand-ing belts.
• Only for AS/NZS: The tool shall always be supplied via residual current device with a rated residual current of 30mA or less.

2.3 Noise and vibration information

The typical values determined in accordance with EN 60745 are:

Sound-pressure level 87 dB(A)

Sound-power level 98 dB(A)

Measuring uncertainty allowance K = 3 dB

ear protection!

Overall vibration levels a_n (vector sum for three directions) measured in accordance with EN 60745:

Handle a_b < 2.5m / s^2

K = 1.5 ~m / s^2

Auxiliary handle a_p = 6.0 m/s^2

K = 2.0 ~m / s^2

The specified emissions values (vibration, noise)

• are used to compare machines.
• They are also used for making preliminary estimates regarding vibration and noise loads during operation.
• They represent the primary applications of the power tool.

Increase possible for other applications, with other insertion tools or if not maintained adequately.

Take note of idling and downtimes of machine!

3 Power supply and start-up

Observe mains voltage: the voltage and frequency of the power source must correspond to the specifi cation on the machine rating plate.

In North America, only Festool machines with the voltage specifications 120V / 60Hz may be used.

On/Off switch

Switch (1.3) serves as an On/Off switch (press = ON, release = OFF). It may be latched with the locking knob on the side (1.2) for continuous operation. Pressing the switch again releases the lock.

4

Machine

settings

Always remove the power supply plug from the socket before carrying out any work on the machine.

4.1 Speed adjustment (BS 105 E)

You can adjust the speed stepplessly using the adjusting wheel [2.5]. This enables you to optimise the cutting speed to suit the material (see table). Several factors influence the sanding speed (e.g. workpiece consistency, sanding belt and grit manufacturer, skill of the user) and so tests must be performed before sanding work commences to establish the best speed.

The values listed in the table are only recommended.

Application	Rotary control setting	Abrasive grit
Solid wood 4 - 6 100
Veneer 3 - 4 120
Chipboard 5 - 6 100
Plastics 1 - 4 100
Steel 2 - 4 80
Removing paint	1 - 3 24

4.2 Changing tools

• Push the lever (3.6) forwards to slacken the sanding belt.
• Remove the old sanding belt.
• Attach a new sanding belt.

Important: When inserting the sanding belt, make sure that the running direction of the belt (usually indicated by an arrow on the inside) matches the running direction of the machine [3.5].

• Return the lever (3.6) to its original position.
• Switch on the machine and check that the sanding belt is running smoothly. The sanding belt must run centrally across the sanding base [3.4]. If this is not the case, use the rotary knob [3.1] to adjust the position of the sanding belt.

4.3

Dust extraction

Always connect the machine to a dust extractor when performing work that generates dust.

Inboard extraction

Slide the connector [4.3] on the dust bag [4.1] onto the extractor opening [4.2] and turn clockwise to secure.

Make sure that the plate springs (4.5) touch the belt casing on the machine.

Turn the connector anticlockwise to remove and empty the bag.

External extraction by an extraction unit

Attach the adapter (4.4) to the extractor opening (4.2) instead of the dust bag.

A Festool dust extractor with an extractor hose diameter of 36mm or 27mm can be connected to the adapter.

4.4 Cooling air

Position the air guide flap (1.1) so that the escaping air does not disturb you.

5 Working with the machine

• Only switch off the machine when lifted from the workpiece.
• Only guide the machine along the workpiece when switched on. Only switch off the machine once you have lifted it off the workpiece completely.
• Before putting the machine down, always switch it off and wait until it has stopped completely.

• Always secure the workpiece in such a manner that it cannot move while being sawed.

• The machine must always be held with both hands by the designated handles [1.4, 1.5].

Metalworking

The following precautions are to be taken when processing metals for safety reasons:

• Pre-connect a residual current circuit-breaker (FI, PRCD).
• Connect the machine to a suitable dust extractor.
• Clean tool regularly of dust accumulations in the motor housing.
• Wear protective goggles.
• Sanding metal generates flying sparks. Make sure that sparks do not pose a risk for other persons. Flammable materials located within the range of flying sparks pose a fire hazard and should be removed immediately.

Operating instructions

Apply minimal pressure when working with the machine. The weight of the machine should be sufficient.

Work at a steady pace. Guide the machine in parallel, overlapping sanding strokes along the workpiece. Sand in the direction of the grain to achieve a better surface quality.

When sanding paint, clean the workpiece surface regularly so that paint dust does not clog the sanding belt.

Once used on metal surfaces, sanding belts should not be used on any other material.

5.1 Stationary use (partly accessories)

• Attach both feet [5.3] via the two threaded holes [4.6]. Important: the straight edges of the feet must face inwards.
• Make sure that the machine is standing firmly: use clamps to attach the feet to the base.

5.2 Longitudinal stop (partly accessories)

• Attach the longitudinal stop to the threaded hole (5.2) using screw (5.1).
• Unscrew the screw [6.3] to adjust the position of the longitudinal stop along the sanding belt.
• To sand sloping surfaces, unscrew the screw (6.2) and adjust the longitudinal stop. The scale (6.1) indicates the angle setting.

5.3 Sanding Assembly

frame

(partly accessories

terpiece [2.2] on the height adjuster must rest underneath the spring (2.1).
- Push the machine downwards towards the grooves (2.4) until the counterpartpiece (2.2) latches into position.

Removal

• Push the knurled screw [2.7] downwards until the counterpartie [2.2] pops out of the notch.
• Remove the machine from the sanding frame.

Note: the position of the sanding frame guide elements [2.4] is set in the factory. Do not detach them from the machine!

Working with the sanding frame

Adjust the height of the sanding frame using the knurled screw [2.7]. Increase the cutting depth (the distance the sanding belt protrudes over the edge of the sanding frame) by turning the screw in the direction of the plus sign. One turn of the knurled screw corresponds to 0.4mm .

Practical hint: use a test workpiece to set the sanding frame to the correct cutting depth.

When work is complete, push the eccentric clamp [2.6] towards the machine until it latches into position. The machine is raised above the workpiece. When you return the eccentric clamp to its original position, the preset cutting depth is the same as before.

6 Maintenance and care

Always remove the power supply plug from the socket before carrying out any work on the machine.

All maintenance and repair work which requires the motor casing to be opened may only be carried out by an authorised service centre.

Customer service and repair. Only through manufacturer or service workshops: Please find the nearest address at: www.festool.com/Service

Use only original Festool spare parts! Order No. at: www.festool.com/Service

Worn the power supply is shut off automatically, and the tool comes to a standstill.
Always keep the machine and the ventilation slots clean.
The tool is fitted with special motor brushes with an automatic cut-out. When the brushes become
cries/worn the power supply is shut off automatically, and the tool comes to a standstill.

The sanding base [3.4] must be replaced if the graphite coating is worn. Unscrew the three screws [3.2] and remove the retaining strip [3.3].

7 Accessories, tools

The order numbers of the accessories listed below can be found in the Festool catalogue or on the Internet under "www.festool.com".

Sanding base

A sanding base specially designed for heavy-duty sanding work and maximum material removal is available.

Sanding belts

• Synthetic-resin bonded X fabric sanding belts: sanding wood, fi breboard, iron, sheet steel, nonferrous metals and light alloy.
• Combination sanding belts: removing coatings and concrete residues, sanding plastered surfaces.

8 Disposal

Do not throw the power tool in your household waste! Dispose of the machine, accessories and packaging at an environmentally-responsible recycling centre! Observe the valid national regulations.

EU only: European Directive 2002/96/EC stipulate that used electric power tools must be collected separately and disposed of at an environmentally responsible recycling centre.

Information on REACH: www.festool.com/reach

Ponceuse à bande

7 Accessoires, outfits

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HΦopMaζη no Σινεκτινe REACH: www.festool. com/reach

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