9035 AA - Broyeur SKIL - Free user manual and instructions

USER MANUAL 9035 AA SKIL

B H F E K K J B A D J C G

• This tool is intended for light grinding, cutting and

deburring metal and stone materials without the use of

water; with the appropriate accessories the tool can also

be used for brushing and sanding

• This tool is not intended for professional use

• Do not apply pressure on the tool; let the speed of

the cutting disc do the work

• Cutting operations with abrasive cut-off wheels are

only allowed when a cut-off guard (available as

optional SKIL accessory 2610Z01133/2610Z01134)

• Read and save this instruction manual 2

J On/o locking switch

SAFETY GENERAL SAFETY INSTRUCTIONS WARNING! Read all safety warnings and all

instructions. Failure to follow the warnings and instructions

may result in electric shock, fire and/or serious injury. Save

all warnings and instructions for future reference. The

term “power tool” in the warnings refers to your mains-

operated (corded) power tool or battery-operated (cordless)

a) Keep work area clean and well lit. Cluttered or dark

areas invite accidents.

b) Do not operate power tools in explosive

atmospheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks which

may ignite the dust or fumes.

c) Keep children and bystanders away while operating

a power tool. Distractions can cause you to lose control.

2) ELECTRICAL SAFETY

a) Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any adapter

plugs with earthed (grounded) power tools.

Unmodied plugs and matching outlets will reduce risk of

b) Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of

d) Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep

cord away from heat, oil, sharp edges or moving

parts. Damaged or entangled cords increase the risk of

e) When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of a

cord suitable for outdoor use reduces the risk of electric

f) If operating a power tool in a damp location is

unavoidable, use an earth leakage circuit breaker.

Use of an earth leakage circuit breaker reduces the risk

a) Stay alert, watch what you are doing and use

common sense when operating a power tool. Do not

use a power tool while you are tired or under the

influence of drugs, alcohol or medication. A moment

of inattention while operating power tools may result in

serious personal injury.

b) Use personal protective equipment. Always wear

eye protection. Protective equipment such as dust

mask, non-skid safety shoes, hard hat, or hearing

protection used for appropriate conditions will reduce

c) Prevent unintentional starting. Ensure the switch is

in the off-position before connecting to power

source and/or battery pack, picking up or carrying

the tool. Carrying power tools with your nger on the

switch or energising power tools that have the switch on

d) Remove any adjusting key or wrench before turning

the power tool on. A wrench or a key left attached to a

rotating part of the power tool may result in personal

e) Do not overreach. Keep proper footing and balance

at all times. This enables better control of the power tool

in unexpected situations.

f) Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing and gloves away

from moving parts. Loose clothes, jewellery or long hair

can be caught in moving parts.

g) If devices are provided for the connection of dust

extraction and collection facilities, ensure these are

connected and properly used. Use of dust collection

can reduce dust-related hazards.

4) POWER TOOL USE AND CARE

a) Do not force the power tool. Use the correct power

tool for your application. The correct power tool will do

the job better and safer at the rate for which it was

b) Do not use the power tool if the switch does not turn

it on and off. Any power tool that cannot be controlled

with the switch is dangerous and must be repaired.7

c) Disconnect the plug from the power source and/or

the battery pack from the power tool before making

any adjustments, changing accessories, or storing

power tools. Such preventive safety measures reduce

the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the power

tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained

e) Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and any

other condition that may affect the power tool’s

operation. If damaged, have the power tool repaired

before use. Many accidents are caused by poorly

maintained power tools.

f) Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges are less

likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc., in

accordance with these instructions, taking into

account the working conditions and the work to be

performed. Use of the power tool for operations dierent

from those intended could result in a hazardous situation.

a) Have your power tool serviced by a qualified repair

person using only identical replacement parts. This

will ensure that the safety of the power tool is maintained.

SAFETY INSTRUCTIONS FOR ANGLE GRINDERS

1) SAFETY INSTRUCTIONS FOR ALL OPERATIONS

a) This power tool is intended to function as a grinder,

sander, wire brush or cut-off tool. Read all safety

warnings, instructions, illustrations and

specifications provided with this power tool. Failure

to follow all instructions listed below may result in electric

shock, re and/or serious injury.

b) This power tool is not recommended for polishing.

Operations for which the power tool was not designed

may create a hazard and cause personal injury.

c) Do not use accessories which are not specifically

designed and recommended by the tool

manufacturer. Just because the accessory can be

attached to your power tool, it does not assure safe

d) The rated speed of the accessory must be at least

equal to the maximum speed marked on the power

tool. Accessories running faster than their rated speed

e) The outside diameter and the thickness of your

accessory must be within the capacity rating of your

power tool. Incorrectly sized accessories cannot be

adequately guarded or controlled.

f) The arbour size of wheels, flanges, backing pads or

any other accessory must properly fit the spindle of

the power tool. Accessories with arbour holes that do

not match the mounting hardware of the power tool will

run out of balance, vibrate excessively and may cause

g) Do not use a damaged accessory. Before each use

inspect the accessory such as abrasive wheels for

chips and cracks, backing pads for cracks, tear or

excess wear, wire brushes for loose or cracked

wires. If the power tool or accessory is dropped,

inspect for damage or install an undamaged

accessory. After inspecting and installing an

accessory, position yourself and bystanders away

from the plane of the rotating accessory and run the

power tool at maximum no load speed for one

minute. Damaged accessories will normally break apart

during this test time.

h) Wear personal protective equipment 3. Depending

on application, use face shield, safety goggles or

safety glasses. As appropriate, wear dust mask,

hearing protectors, gloves and shop apron capable

of stopping small abrasive or workpiece fragments.

The eye protection must be capable of stopping ying

debris generated by various operations. The dust mask or

respirator must be capable of ltrating particles

generated by your operation. Prolonged exposure to high

intensity noise may cause hearing loss.

i) Keep bystanders a safe distance away from work

area. Anyone entering the work area must wear

personal protective equipment. Fragments of the

workpiece or of a broken accessory may y away and

cause injury beyond the immediate area of operation.

j) Hold power tool by insulated gripping surfaces only,

when performing an operation where the cutting

accessory may contact hidden wiring or its own

cord. A cutting accessory contacting a “live” wire may

make exposed metal parts of the power tool “live” and

could give the operator an electric shock.

k) Position the cord clear of the spinning accessory. If

you lose control, the cord may be cut or snagged and

your hand or arm may be pulled into the spinning

l) Never lay the power tool down until the accessory

has come to a complete stop. The spinning accessory

may grab the surface and pull the power tool out of your

m) Do not run the power tool while carrying it at your

side. Accidental contact with the spinning accessory

could snag your clothing, pulling the accessory into your

n) Regularly clean the power tool’s air vents. The

motor’s fan will draw the dust inside the housing and

excessive accumulation of powdered metal may cause

o) Do not operate the power tool near flammable

materials. Sparks could ignite these materials.

p) Do not use accessories that require liquid coolants.

Using water or other liquid coolants may result in

electrocution or shock.

2) KICKBACK AND RELATED WARNINGS

• Kickback is a sudden reaction to a pinched or snagged

rotating wheel, backing pad, brush or any other

accessory. Pinching or snagging causes rapid stalling of

the rotating accessory which in turn causes the

uncontrolled power tool to be forced in the direction

opposite of the accessory’s rotation at the point of the

• For example, if an abrasive wheel is snagged or pinched

by the workpiece, the edge of the wheel that is entering

into the pinch point can dig into the surface of the8

material causing the wheel to climb out or kick out. The

wheel may either jump toward or away from the operator,

depending on the direction of the wheel’s movement at

the point of pinching. Abrasive wheels may also break

under these conditions.

• Kickback is the result of power tool misuse and/or

incorrect operating procedures or conditions and can be

avoided by taking proper precautions as given below.

a) Maintain a firm grip on the power tool and position

your body and arm to allow you to resist kickback

forces. Always use auxiliary handle, if provided, for

maximum control over kickback or torque reaction

during start-up. The operator can control torque

reactions or kickback forces, if proper precautions are

b) Never place your hand near the rotating accessory.

The accessory may kickback over your hand.

c) Do not position your body in the area where power

tool will move if kickback occurs. Kickback will propel

the tool in the direction opposite to the wheel’s movement

at the point of snagging.

d) Use special care when working corners, sharp

edges etc. Avoid bouncing and snagging the

accessory. Corners, sharp edges or bouncing have a

tendency to snag the rotating accessory and cause loss

of control or kickback.

e) Do not attach a saw chain woodcarving blade or

toothed saw blade. Such blades create frequent

kickback and loss of control.

3) SAFETY WARNINGS SPECIFIC FOR GRINDING AND CUTTING OFF OPERATIONS

a) Use only wheel types that are recommended for

your power tool and the specific guard designed for

the selected wheel. Wheels for which the power tool

was not designed cannot be adequately guarded and are

b) The guard must be securely attached to the power

tool and positioned for maximum safety, so the least

amount of wheel is exposed towards the operator.

The guard helps to protect the operator from broken

wheel fragments, accidental contact with wheel and

sparks that could ignite clothing.

c) Wheels must be used only for recommended

applications. For example: Do not grind with the side of

a cut-o wheel. Abrasive cut-o wheels are intended for

peripheral grinding; side forces applied to these wheels

may cause them to shatter.

d) Always use undamaged wheel flanges that are of

correct size and shape for your selected wheel.

Proper wheel anges support the wheel thus reducing

the possibility of wheel breakage. Flanges for cut-o

wheels may be dierent from grinding wheel anges.

e) Do not use worn down wheels from larger power

tools. A wheel intended for a larger power tool is not

suitable for the higher speed of a smaller tool and may

4) ADDITIONAL SAFETY WARNINGS SPECIFIC FOR CUTTING OFF OPERATIONS

a) Do not “jam” the cut-off wheel or apply excessive

pressure. Do not attempt to make an excessive

depth of cut. Overstressing the wheel increases the

loading and susceptibility to twisting or binding of the

wheel in the cut and the possibility of kickback or wheel

b) Do not position your body in line with and behind

the rotating wheel. When the wheel, at the point of

operation, is moving away from your body, the possible

kickback may propel the spinning wheel and the power

tool directly at you.

c) When the wheel is binding or when interrupting a

cut for any reason, switch off the power tool and

hold the power tool motionless until the wheel

comes to a complete stop. Never attempt to remove

the cut-off wheel from the cut while the wheel is in

motion, otherwise kickback may occur. Investigate

and take corrective action to eliminate the cause of wheel

d) Do not restart the cutting operation in the

workpiece. Let the wheel reach full speed and

carefully re-enter the cut. The wheel may bind, walk up

or kickback if the power tool is restarted in the workpiece.

e) Support panels or any oversized workpiece to

minimize the risk of wheel pinching and kickback.

Large workpieces tend to sag under their own weight.

Supports must be placed under the workpiece near the

line of cut and near the edge of the workpiece on both

f) Use extra caution when making a “pocket cut” into

existing walls or other blind areas. The protruding

wheel may cut gas or water pipes, electrical wiring or

objects that can cause kickback.

5) SAFETY WARNINGS SPECIFIC FOR SANDING OPERATIONS

a) When sanding, do not use excessively oversized

sanding disc paper. Follow the manufacturers’

recommendations when selecting sanding paper.

Larger sanding paper extending beyond the sanding pad

presents a laceration hazard and may cause snagging,

tearing of the disc, or kickback.

6) SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS

a) Be aware that wire bristles are thrown by the brush

even during ordinary operation. Do not overstress

the wires by applying excessive load to the brush.

The wire bristles can easily penetrate light clothing and/

b) If the use of a guard is recommended for wire

brushing, do not allow any interference of the wire

wheel or brush with the guard. Wire wheel or brush

may expand in diameter due to work load and centrifugal

• This tool is not suitable for wet grinding/cutting

• Only use the anges which are supplied with this tool

• This tool should not be used by people under the age of

• Always disconnect plug from power source before

making any adjustment or changing any accessory

• SKIL can assure awless functioning of the tool only

when original accessories are used

• For mounting/using non-SKIL accessories observe the

instructions of the manufacturer concerned9

• Use only grinding/cutting discs with a maximum

thickness of 8 mm and a spindle hole diameter of 22

• Never use reducors or adaptors to t large-hole grinding/

• Never use accessories with a “blind” threaded hole

smaller than M14 x 21 mm

• Connect the tool via a fault current (FI) circuit breaker

with a triggering current of 30 mA maximum

• Before using the tool for the rst time, it is recommended

to receive practical information

• Always check that the supply voltage is the same as the

voltage indicated on the nameplate of the tool (tools with

a rating of 230V or 240V can also be connected to a

• Always mount auxiliary handle E 4 and protective guard

F 4; never use the tool without them

• Use suitable detectors to find hidden utility lines or

call the local utility company for assistance (contact

with electric lines can lead to re or electrical shock;

damaging a gas line can result in an explosion;

penetrating a water pipe will cause property damage or

an electrical shock)

• Do not work materials containing asbestos (asbestos

is considered carcinogenic)

• Dust from material such as paint containing lead, some

wood species, minerals and metal may be harmful

(contact with or inhalation of the dust may cause allergic

reactions and/or respiratory diseases to the operator or

bystanders); wear a dust mask and work with a dust

extraction device when connectable

• Certain kinds of dust are classied as carcinogenic (such

as oak and beech dust) especially in conjunction with

additives for wood conditioning; wear a dust mask and

work with a dust extraction device when

• Follow the dust-related national requirements for the

materials you want to work with

• Be careful when cutting grooves, especially in supporting

walls (slots in supporting walls are subject to country-

specic regulations; these regulations are to be observed

under all circumstances)

• Secure the workpiece (a workpiece clamped with

clamping devices or in a vice is held more securely than

• Do not clamp the tool in a vice

• Use completely unrolled and safe extension cords with a

capacity of 16 Amps (U.K. 13 Amps)

• Inrush currents cause short-time voltage drops; under

unfavourable power supply conditions, other equipment

may be aected (if the system impedance of the power

supply is lower than 0,25 Ohm, disturbances are unlikely

to occur); if you need further clarication, you may

contact your local power supply authority

• If the cord is damaged or cut through while working, do

not touch the cord, but immediately disconnect the plug

• Never use the tool when cord is damaged; have it

replaced by a qualied person

• In case of electrical or mechanical malfunction,

immediately switch o the tool and disconnect the plug

• In case of current interruption or when the plug is

accidentally pulled out, unlock the on/o switch J 4

immediately in order to prevent uncontrolled restarting

• After switching o the tool, never stop the rotation of the

accessory by a lateral force applied against it

WHEN CONNECTING NEW 3-PIN PLUG (U.K. ONLY):

• Do not connect the blue (= neutral) or brown (= live) wire

in the cord of this tool to the earth terminal of the plug

• If for any reason the old plug is cut o the cord of this tool,

it must be disposed of safely and not left unattended

• Mounting of accessories 4

! disconnect the plug

- clean spindle A and all parts to be mounted

- tighten clamping ange B with spanner C while

pushing spindle-lock button D

! push spindle-lock button D only when spindle A

- for removing accessories handle vice-versa

! grinding/cutting discs become very hot during

use; do not touch them until they have cooled

! always mount backing pad when using sanding

! never use a grinding/cutting disc without the

label (“blotter”) which is glued onto it (if

• Mounting of auxiliary handle E 5

! disconnect the plug

- screw auxiliary handle E on the right, the top, or the left

of the tool (depending on the work to be carried out)

• Removing/mounting/adjusting of protective guard F 6

! disconnect the plug

! ensure that the closed side of the protective

guard always points to the operator

• Before using the tool

- ensure that accessory is correctly mounted and rmly

- check if accessory runs freely by turning it by hand

- test-run tool for at least 30 seconds at highest no-load

speed in a safe position

- stop immediately in case of considerable vibration or

other defects and check tool to determine the cause

• On/o locking switch J 7

! be aware of the sudden impact when the tool is

! before the accessory reaches the workpiece, the

tool should run at full speed

- unlock switch/switch o tool 7c

! before switching off the tool, you should lift it

! the accessory continues to rotate for a short time

after the tool has been switched off10

- move the tool back and forth with moderate pressure

! never use a cutting disc for side grinding

- do not tilt the tool while cutting

- always move the tool in same direction as arrow on

tool head, in order to prevent the tool from being

pushed out of the cut in an uncontrolled manner

- do not apply pressure on the tool; let the speed of the

cutting disc do the work

- the working speed of the cutting disc depends on the

- do not brake cutting discs with side pressure

• Holding and guiding the tool

- always hold the tool rmly with both hands, so you will

have full control of the tool at all times

! while working, always hold the tool at the

grey-coloured grip area(s) 0

- provide for a secure stance

- pay attention to the direction of rotation; always hold

the tool so, that sparks and grinding/cutting dust y

- keep ventilation slots K 4 uncovered

• Instead of ange B 4 the ”CLIC” quick-clamping ange

cutting discs can then be mounted without the use of

• For more tips see www.skileurope.com

MAINTENANCE / SERVICE

• This tool is not intended for professional use

• Always keep tool and cord clean (especially ventilation

! do not attempt to clean ventilation slots by

inserting pointed objects through openings

! disconnect the plug before cleaning

• If the tool should fail despite the care taken in

manufacturing and testing procedures, repair should be

carried out by an after-sales service centre for SKIL

- send the tool undismantled together with proof of

purchase to your dealer or the nearest SKIL service

station (addresses as well as the service diagram of

the tool are listed on www.skileurope.com)

• Do not dispose of electric tools, accessories and

packaging together with household waste material

(only for EU countries)

- in observance of European Directive 2002/96/EC on

waste of electric and electronic equipment and its

implementation in accordance with national law,

electric tools that have reached the end of their life

must be collected separately and returned to an

environmentally compatible recycling facility

- symbol ! will remind you of this when the need for

DECLARATION OF CONFORMITY

• We declare under our sole responsibility that this product

is in conformity with the following standards or

standardized documents: EN 60745, EN 61000, EN

55014, in accordance with the provisions of the directives

• Measured in accordance with EN 60745 the sound

pressure level of this tool is 92 dB(A) and the sound

power level 103 dB(A) (standard deviation: 3 dB), and the

vibration ✱ (hand-arm method; uncertainty K = 1.5 m/s²)

✱ when surface grinding 10.5 m/s²

✱ when sanding 6.4 m/s²

! other applications (such as cutting-off or wire

brushing) may have different vibration values

• The vibration emission level has been measured in

accordance with a standardised test given in EN 60745; it

may be used to compare one tool with another and as a

preliminary assessment of exposure to vibration when

using the tool for the applications mentioned

- using the tool for dierent applications, or with dierent

or poorly maintainted accessories, may signicantly

increase the exposure level

- the times when the tool is switched o or when it is

running but not actually doing the job, may signicantly

reduce the exposure level

! protect yourself against the effects of vibration

by maintaining the tool and its accessories,

keeping your hands warm, and organizing your

VEDLIKEHOLD / SERVICE

2006/95/CE, 2004/108/CE, 2006/42/CE

CE, 2004/108/CE, 2006/42/CE

in corrispondenza della(e) area(e) grigia(e) 0

EN 55014, a 2006/95/EK, 2004/108/EK, 2006/42/EK

2006/95/ES, 2004/108/ES, 2006/42/ES

2006/95/ES, 2004/108/ES, 2006/42/ES

2006/95/EK, 2004/108/EK, 2006/42/EK150

B H F E K K J B A D J C G