Profiline 510T - High pressure sprayer GLORIA - Free user manual and instructions

USER MANUAL Profiline 510T GLORIA

Icon of an open book inside a black circle (no text or symbols)

Profiline

GB High-performance sprayers

405T, 405TK, 405TKS, 505T, 505TK,

410T, 410TI, 410TK, 410TKS, 510T, 510 TK410TI, 410TK, 410TKS, 510T, 510 TK

sv Högeffektsprutapparater

405T, 405TK, 405TKS, 505T, 505TK, 410T

410TI, 410TK, 410TKS, 510T, 510 TK

GB Operating Instructions .14 - 21

, Translation of the German

Operating Instructions

F E D C B A H G I

Mechanical component with directional arrows indicating movement or force (no text or symbols)

Mechanical component diagram showing a clamping mechanism with arrows indicating motion (no text or symbols present)

Mechanical assembly diagram showing a rotating component with a tool inserted, no visible text or symbols

Mechanical assembly diagram showing a lever mechanism with directional arrows indicating motion (no text or symbols)

10 L. Profiline 410 T / 410 TI / 410 TK / 410 TKS / 510 T / 510 TK

Mechanical component diagram showing a lever mechanism with arrows indicating motion (no text or symbols present)

Mechanical assembly diagram showing a clamp securing a cable with a hook attachment (no text or symbols)

Close-up of a black athletic belt buckle with motion arrows indicating movement (no text or symbols)

Mechanical component diagram showing a motor with a wrench and cable inserted, no text or symbols present

Mechanical assembly diagram showing a lever mechanism with directional arrows indicating motion (no text or symbols)

5 L. Profiline 405 T / 405 TK / 405 TKS / 505 T / 505 TK

10 L. Profiline 410 T / 410 TI / 410 TK / 410 TKS / 510 T / 510 TK

10 1. max. 10 l 2. 3.

11 P > 6 bar

3D mechanical component with a handle and internal cavity, showing a highlighted section (no text or symbols)

13 1. 2. 3.

Mechanical assembly diagram showing a valve mechanism with arrows indicating direction (no text or symbols present)

Close-up of a mechanical component with curved arrows indicating motion or rotation (no text or symbols)

16 1. 2. 3. max. 10 l

17 1. 2.

18 40 50 60 70 80 90 2 3 4 5 6 7 8 0 1 2 3 4 5 6 10 11 12 13 14 15 16 17 18

19 40 - 50 cm

20 ×

5 L. Profiline 405 T / 405 TK / 405 TKS / 505 T / 505 TK 10 L. Profiline 410 T / 410 TI / 410 TK / 410 TKS / 510 T / 510 TK

21 1. 2.

22 1. 2.

Illustration of a mechanical component pouring liquid into a container (no text or symbols visible)

24

Diagram illustrating a hairdryer tool application with labeled parts and directional arrows indicating flow or movement.

Illustration of a hand pouring liquid into a bucket with a downward arrow indicating flow (no text or symbols)

27 2 x

28 1 2.

29 1. 2.

30 Siliconegrease

Illustration of cleaning tools including broom, trash bin, and wheel (no text or symbols)

INHALTSVERZEICHNIS

1 General information about this user manual....14
2 For your safety 16
3 Before using the device 17
4 Technical data....18
5 Assembly....18
6 Commissioning....18
7 Shutting down....19
8 Problems with the device....20
9 Disposal and legal information 20
10 EU Declaration of Conformity 21

1 General information about this user manual

This user manual is an integral part of the GLORIA device and must be continually available on or near the device.

This user manual contains important instructions and information required for ensuring the safe use of the device!

This user manual must be kept safe and passed on to any new owner!

All warning notices are there to protect your personal safety!

1.1 Symbols on the device and in the user manual

The user manual must be read in full by every person who is authorized to operate/use/maintain the device.

Protect the device against long exposure to the sun and frost.

Do not eat, drink or smoke until you have removed your protective clothing, carefully cleaned your hands and face, and rinsed out your mouth.

Never point the spray jet at people or animals.

Wear suitable protective clothing according to the spraying agents in use.

Do NOT dispose of old devices as normal domestic waste.

Never use solvent-based or oily substances.

Environmentally appropriate dis posal!

Do not use the device for spraying pesticides!

Recyclable packaging materials!

1.2 Warning notices

This level of warning notice indicates a potentially hazardous situation.

Follow the instructions accompanying this warning notice in order to avoid serious injury or death.

This level of warning notice indicates a potentially hazardous situation

which, if not avoided, may result in serious injury.

Follow the instructions accompanying this warning notice in order to avoid serious injury.

ATTENTION

This level of warning notice indicates a potentially hazardous

situation which, if not avoided, may result in material damage. Follow the instructions accompanying this warning notice in order to avoid material damage.

A note indicates additional information or illustrations that help you

operate and facilitate the understanding of the device.

1.3 Intended use >> This device is suitable for the application of spraying agents in the field of crafts and industry. Low-viscosity media, mineral oils, formwork oils and media in the PH range ≥ 5 and ≤ 9 may be sprayed.

Compliance with the accompanying instructions is a prerequisite for the proper use of the device. The user manual also contains the operating, maintenance and servicing conditions.

Always comply with the safety instructions/safety measures of the spraying agent manufacturers when applying spraying agents.

Danger caused by improper use!

This device can be dangerous if not used for its intended purpose.

You should therefore observe the following safety instructions:

■ Use the device for its intended purpose only.
■ Note all instructions and information in the user manual.

1.4 Reasonably foreseeable misuse >>

• The device is not suitable for group 1 fluids according to Directive 2014/68/EU.
  ■ The device is also not suitable for:

• Explosive, highly flammable or combustible liquids with a flash point below +60°C

• Oxidising or toxic media
• Acids (pH ≤ 5), alkalis (pH ≥ 9)
• Solvents or media containing solvents
• Fuels
• Wetting agents (surfactants) which may cause or promote cracks and fissures in the plastics used
• Disinfectants and waterproofing agents as well as substances above 50°C
• Liquids that are highly viscous, sticky or form residues and cannot be fully emptied or rinsed out of the device
• Use in the food sector
• Spraying pesticides

- On request, the device manufacturer will provide a detailed material parts list of the device for closer inspection.

- The manufacturer does not accept liability for any damage or injury resulting from unauthorised modifications to the device or its improper use.

1.5 Residual hazards >> This device complies with the accepted rules of technology and the relevant safety requirements! However, use of the device may present:

■ Danger to life and limb of the operator or other persons.
■ Damage to the device.
■ Damage to the other items of property.

1.6 Limitation of liability >> We expressly point out that according to product liability law we do not accept li ability for damage caused by our device, insofar as this has been caused by non-compliance with the operating instructions, improper use, improper repair or replacement of parts with non-genuine parts, or if repairs have not been carried out by the customer service team or an authorised expert. This also applies to accessories.

2 For your safety

This chapter contains important warning and safety instructions which must be observed when hand ling and using the device.

2.1 Basic safety instructions >> Observe the following basic safety instructions to ensure the safe hand ling and use of the device:

i NOTE!

- Repairs to these devices must be performed exclusively by the service centres.

Spare parts should be ordered from your dealer. If the parts are not in stock, the dealer will procure them as soon as possible.

• This device complies with the accepted rules of technology and the relevant safety requirements!
• This device may be used by children from 16 years and above and by persons with diminished physical, sensorial or mental capacities or lack of experience and knowledge if supervised or if they have been instructed with respect to safe use of the device and understand the risks that result from using it. Children must not play with the device. Cleaning and user maintenance must not be performed by children without supervision.
• This device must not be used if the operator is tired, ill or under the influence of alcohol or other drugs or medicines.
  ■ Use the device as intended!
• Keep spraying equipment and media away from children and young persons under 16.
• In order to prevent damage and hazards resulting from improper use, you must observe the user manual and store it in a safe place!

- If the device is passed on to other persons, they must also be given the user manual!

■ Always place the device on an even, flat surface.

- Secure the device during transport to prevent the spray liquid escaping.

- Each time before the sprayer is put into operation, regularly check to ensure the fault-free condition and function of the pressurised/liquid-conducting operating elements and the safety valves. Pay particular attention to the tightness of the screw connection and screw joints. Check the material for the formation of cracks, brittleness and corrosion. If damage is suspected, take the unit out of operation immediately.

- Do not leave the device unattended while it is in operation.

- Protect the device against long exposure to the sun and frost.

- As a precautionary measure, we recommend that a particularly extensive inspection be performed – ideally by the manufacturer – after the sprayers have been in use for 2 years. It is forbidden to perform repairs on the container.

- Only use GLORIA original spares and accessories for the device.

- Never use worn, modified or defective replacement parts / accessories!

■ The device has a maximum service life of 10 years.

2.2 Health hazards >>

WARNING

GB

use of the device! Avoid having sources of ignition in the surrounding area. When spraying flammable liquids, do not spray on hot surfaces.

CAUTION

CAUTION You may be exposed to hazards that could injure you when handling the device and the spraying agents. Always comply with the safety information/safety measures of the spray product manufacturer and the following safety instructions:

• Do not blow out blocked nozzles using the mouth.
• Do not point the end of the spraying lance at yourself when unscrewing it.
• Changes or improvements to the device are not permitted without the agreement of the manufacturer! Never bypass, modify or remove the safety equipment.

CAUTION

CAUTION Danger to health through contact with the spraying agents! Spraying agents can cause damage to health if inhaled, swallowed or absorbed by the skin. Consult a doctor if you develop symptoms or are unsure. You should therefore observe the following safety instructions:

• Note safety instructions on the labels of the spraying agents used. Pay attention to the stated max. concentration. Certain liquids require the use of protective glasses, gloves or other safety measures.
  ■ Always request a safety data sheet from the spraying agent manufacturer.

2.3 Danger due to damage to equipment >> ATTENTION Improper use can cause damage to the device! For this reason, observe the following safety instructions:

■ The device must not be pressurised for extended periods.
- Do not store the device in livestock buildings due to the ammonia vapours (danger of brass cracking), do not fill with solutions containing nitrogen or phosphates.
- Do not store spraying agents in the device.

3 Before using the device

3.1 Delivery status >> The device is shipped as standard as follows (see figure on page 2):

A Base
B Brass spray pipe with flat spray nozzle
C Pressure gauge
D Safety/vent valve
E Brass quick closure valve
F Pump handle with spray pipe mount
G Filling strainer
H Storage compartment for replacement seals/nozzles etc.
I Adjustable carrying straps
J 1 x user manual and product information (not shown)

Any accessory parts are packaged separately as part of the delivery.

4 Technical data

General

High-performance sprayers: 405 T, 405 TK, 405 TKS, 505 T, 505 TK, 410 T, 410 TI, 410 TK, 410 TKS, 510 T, 510 TK

Permissible positive operating pressure: 6 bar / Permissible operating temperature: 0°C to +50°C / Full pressure change (0-6 bar) for max. 5000 load changes / Spray pipe holder / Pressure relief valve / Pressure gauge / Flat spray nozzle: 80° / Max. output: 1 l/min / Reaction force on the nozzle: < 5 N / Pump material: brass / Mesh size of filter in quick closure valve: 0.9 mm / Residual quantity following horizontal emptying: none

Individual

High-performance sprayers	405 T 405 TK	TK 405 TKS	505 T 505	TK 410 T	410 TI 410	TK 410 TKS	510 T 510	TD TK
Max. filling capacity in litres 5 5	5 5 10 10	10 10 10 10
Total container content in litres	8	8	8	8	8	13,7	13,7	13,7	13,7	13,7	13,7
Empty weight in kg	4,4	4,4	4,5	4,35	4,35	5,6	5,6	7,0	5,7	5,5	7,0
Compressor connection	-	x	x	-	x	-	-	x	x	-	x
Backrest	-	-	-	-	-	x	x	x	x	x	x
Oil-resistant device	x	x	x	x	x	x	-	x	x	x	x
Container material:- Steel, internally coated- Stainless steel	x	x	x	-	-	x	x	x	x	-	-
	-	-	-	x	x	-	-	-	-	x	x

Special accessories: see figure on page 2; further accessories at www.gloriagarten.de

5 Assembly

5.1 5 litre device >>

figures 1 - 4

5.2 10 litre device >>

figures 5 - 9

6 Commissioning

WARNING

Before putting into operation, observe Chapter 2 "For your safety".

CAUTION

Danger to health due to escaping spraying agents! A leaking device or leak-

ing components may result in draining or spouting of spraying agent. You should therefore observe the following safety instructions:

• Prior to each use, check the device to ensure fault-free condition and leak-tightness.
  To perform the leak test, fill the container with water!
• Inspect all screw joints for tight fitting.

6.1 5/10 litre devices >>

figures 10 - 11

6.1.1 Inspecting the safety valve

6.1.2 Venting the container, draining the water and filling with spraying agent >>

figures

ATTENTION

• Activate the safety/vent valve – red button – until the device is depressurised.
• Prior to filling the sprayer, observe the instructions relating to particular hazards (R-phrases/German Hazardous Substances Ordinance [GefStoffV]) and safety advice (S-phrases/German Hazardous Substance Ordinance [GefStoffV]) that are provided on the chemical containers according to regulations.
• Observe max. fill level (see technical data). The regulations of the spraying agent manufacturer specify the correct dosage and concentration.

NOTE!

figure

15 Use the supplied filling strainer for filling the tank. The filling strainer

supplied should be used for pre-filtration, especially when spraying agents are applied and particularly when powder-based concentrates are used.

ATTENTION

Certain versions of the device are equipped with a compressor connection.

The following must be observed during use:

• Ensure that the compressor boost pressure and/or compressed air supply does not exceed max. 6 bar.
  ■ Prior to loading, ensure that the pump handle is engaged.
  ■ The max. permissible fill quantity must not be exceeded.
• The check valve insert in the compressor connection must not be removed for the purpose of loading the container.

6.2 Spraying >> figures 18 - 20

CAUTION

You may be exposed to hazards that could injure you when handling the device and the spraying agents. You must therefore always comply with the safety instructions/safety measures in this user manual, as well as the following instructions:

• The device must only be operated when suspended in a vertical or steep upright position.
• Pressing the actuation lever down on the quick closure valve initiates the spraying process. This can be interrupted immediately by releasing the actuation lever.
• Optimum spray pressure for best possible distribution of the spray liquid is 2-6 bar.
• The pumping procedure makes it possible to influence the spray pressure at the nozzle.
  ■ Perform re-pumping if the spray pressure falls.

7 Shutting down

7.1 Emptying and cleaning >> figures 21 - 27

CAUTION

Danger to health due to escaping spraying agents! Pay attention to the safety instructions in this manual. Observe applicable laws and the specifications of the agent manufacturers when disposing of residual quantities.

7.2 Maintenance >> figures 28 - 30

i NOTE!

• Observe the national regulations concerning occupational safety which apply to the place of operation as well as the applicable national regulations for operations. An expert inspection must be performed – ideally by the maintenance service of the manufacturer – to establish whether hazard-free operation remains possible. This should be performed in the event of defects that may impair safety in particular, and must be performed at least every 5 years in any case.
• Only use original GLORIA spare parts for repairs. (see GLORIA spare parts shop https://shop.gloriagarten.de).
  ■ Repairs must only be carried out by a GLORIA service point.
• It is forbidden to perform repair work on the container (such as welding and soldering).
  ■ Further accessories can be found at www.gloriagarten.de

7.3 Storage >> figure 31

CAUTION

You may be exposed to hazards that could injure you when handling the spraying agents. You must therefore store the device and the spraying agents of children.

■ Empty and clean the device as in Chapter 7.1.

8 Problems with the device

Fault Cause Remedy
Device is leaking at the screw connection	Hose loose	Tighten coupling nut and carry out pressure test with water
Spray pattern of nozzle not OK	Nozzle partially blockedFilter in quick closure valve contaminated	Clean filter or nozzle
Pump does not build up any pressure	O-ring on piston is worn	Replace O-ring

9 Disposal & Legislation

9.1 Environmental protection & disposal of the device >> The device must be separated according to the different materials and disposed of at a recycling collection point. The materials can be recycled according to their designations.

• Please check with your local government to find the appropriate disposal point.
  ■ Empty the device before disposal and render it unusable.

9.2 Disposal of packaging >> The packaging materials have been selected according to environment ally- suitable and disposal-related aspects and are therefore recyclable.

Returning the packaging to the material circulation saves raw materials and reduces the level of waste. Please dispose of unwanted pack aging materials according to applicable local regulations.

10 EU Declaration of Conformity

EU Declaration of Conformity for a module as defined by Article 4, section 2 of the Directive on pressure equipment 2014/68/EU

confirms that the high-performance sprayers (consisting of a pressure container (module A2)

with a safety valve and pressure gauge, pump and tubing; part no.: see type label)

Part. no.	Certificate no. (module A2)
405..., 406..., 407...	}
505..., 506...	}
410..., 411..., 412..., 413..., 414...	} 07 202 1403 Z 0169 16 D 1148
415..., 416...	}
510..., 512..., 513...	}

comply with the Directive on pressure equipment 2014/68/EU and the accepted rules of engineering.

The conformity evaluation procedure for the module is based on module A2 (Appendix III, number 2) of Directive 2014/68/EU.

Notified body: TÜV NORD Systems GmbH & Co.KG.

(Head of Development and Design)

SOMMAIRE

INNEHÅLLSFÖRTECKNING

6.1 5/10 liters apparater >>

6.1.1 Kontroller sikkerhetsventilen