DGE 8-32 - Grinder Flex - Free user manual and instructions

USER MANUAL DGE 8-32 Flex

7 Einmaulschlüssel SW17

Gebrauchsanweisung

WARNING!

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

24.06.2022

Symbols used in this manual 14

Symbols on the power tool 14

For your safety 14

Noise and vibration 18

Technical specifications 19

Overview 20

Operating instructions 21

Maintenance and care 22

Disposal information 23

Declaration of Conformity 23

UK Declaration of Conformity 24

Exemption from liability 24

Symbols used in this manual

WARNING!

Denotes impending danger. Non-observance of this warning may result in death or extremely severe injuries.

CAUTION!

Denotes a possibly dangerous situation. Non-observance of this warning may result in slight injury or damage to property.

NOTE

Denotes application tips and important information.

Symbols on the power tool

To reduce the risk of injury, read the operating instructions!

Wear goggles!

Wear ear protection!

Disposal information for the old machine (see page 11)!

For your safety

WARNING!

Before using the power tool, please read and follow:

• these operating instructions,
• the "General safety instructions" on the handling of power tools in the enclosed booklet (leaflet-no. 315.915),
• the currently valid site rules and the regulations for the prevention of accidents.

This power tool is state of the art and has been constructed in accordance with the.
acknowledge safety regulations.
Nevertheless, when in use, the power tool may be a danger to life and limb of the user or a third party, or the power tool or other property may be damaged. The power tool may be operated only if it is

• as intended,
  in perfect working order.

Faults which impair safety must be repaired immediately.

Intended use

The straight grinder DGE 8-32 is designed
- for commercial use in industry and trade,
- for metalworking,
- for grinding, cutting, polishing, milling and working with wire brushes.

Safety instructions

WARNING!

Read all safety instructions and other instructions. Failure to observe the safety instructions and other instructions may result in an electric shock, fire and/or serious injuries. Keep all safety instructions and other instructions in a safe place for the future.

This power tool is to be used for grinding, sanding, wire brushing, polishing, milling and as a cutting tool. Observe all safety information, instructions, diagrams and data which you receive with the power tool. If you do not observe the following instructions, an electric shock, fire and/or serious injuries may occur.

• Never use accessories which the manufacturer did not intend or recommend especially for this electric power tool. Just because you can attach the accessory to your electric power tool does not guarantee safe use.
  The permitted speed of the insertion tool must be at least as high as the maximum speed indicated on the electric power tool. An accessory which rotates faster than permitted may shatter and fly off.
• Outer diameter and thickness of the insertion tool must correspond to the dimensions of the electric power tool. Incorrectly measured insertion tools cannot be adequately shielded or controlled.
  Grinding discs, sanding rollers or other accessories must fit precisely on the grinding spindle or collet of your power tool. Tools/attachments that do not fit properly on the spindle of the power tool will rotate unevenly, vibrate heavily and potentially cause loss of control.
• Arbor-mounted discs, sanding cylinders, cutting tools or other accessories must be fully inserted in the drill collet or chuck. The "protrusion" or exposed section of the arbor between the sanding medium and collet or chuck must be minimal. If the arbour is not clamped sufficiently or the sanding medium extends too far, the insert can work loose and be ejected under high speed.

• Do not use damaged tools/attachments. Before each use, check tools/attachments such as grinding discs for chips and cracks, check sanding rollers for fractures, look for signs of major wear and tear and check wire brushes for loose or broken wires. If the electric power tool or the insertion tool is dropped, check for damage or use an undamaged insertion tool. When you have checked and inserted the tool, ensure that you and anybody in the vicinity remain outside the plane of the rotating insertion tool and leave the power tool running for one minute at maximum speed. Damaged insertion tools usually break during this test time.

• Wear personal protective equipment. Depending on the application, wear full face protection, eye protection or goggles. If appropriate, wear a dust mask, hearing protection, protective gloves and/or a special apron which protect you from small sanding and material particles. You should protect your eyes from foreign objects which are ejected for different applications. Dust and respirator masks must filter the dust which is generated by the power tool for the particular application. If you are exposed to loud noise for a prolonged period, you may suffer hearing loss.

• Ensure that other persons are situated at a safe distance from the work area. Anyone who enters the work area must wear personal protective equipment. Fragments of the workpiece or broken insertion tools may fly off and cause injuries even outside the direct working area.
  If the insertion tool is at risk of coming into contact with concealed power cables or the power cord itself, hold the power tool by the insulated grip surfaces only. Contact with a live cable may also cause metal parts of the appliance to become live and result in an electric shock.
  Always maintain a firm grip on the power tool when starting. As it runs up to full speed, the reaction torque of the motor may cause the power tool to twist.
  If possible, use clamps to secure the workpiece. Never hold a workpiece in one hand while holding and using the power tool in the other. By clamping small workpieces, both hands are free to keep the power tool under control. When cutting round workpieces such as dowels, rods or pipes, these have a tendency to roll away which would cause the insert to bite and pull hard towards you.

• Keep the power cord away from rotating insertion tools. If you lose control of the appliance, the power cord could be severed or become caught and your hand or arm may strike the rotating insertion tool.

• Never put down the electric power tool until the insertion tool has come to a standstill. The rotating insertion tool may come into contact with the support surface, possibly resulting in you losing control of the electric power tool.

• Tighten the chuck or other securing elements firmly after changing inserts or performing settings on the equipment. Loose securing elements may change their position unexpectedly and lead to loss of control; unsecured, rotating components will be ejected under high force.
• Never leave the electric power tool running while you are carrying it. Your clothing may become caught by accidental contact with the rotating insertion tool which may then drill into your body.
• Regularly clean the ventilation slots on your electric power tool. The motor fan draws dust into the housing; a large buildup of metal dust may cause electrical hazards.
• Never use the electric power tool near combustible materials. Sparks may ignite these materials.
• Never use insertion tools which require liquid coolants. The use of water or other liquid coolants may result in electric shock.

Special safety instructions for sanding

Only use sanding media approved for your power tool and only for the recommended activities.

Recoil and appropriate safety instructions

Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory's rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel's

movement at the point of pinching. Abrasive wheels may also break under these conditions.

Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

• Hold the electric power tool firmly and position your body and arms to allow you to absorb kickback forces. The operator can control kickback and reaction forces by taking appropriate precautions.
• Work especially carefully near corners, sharp edges, etc. Prevent the insertion tool from recoiling off the workpiece and jamming. The rotating insertion tool has a tendency to snag on corners, sharp edges or if it bounces. This causes a loss of control or kickback.
• Do not use a chain or toothed saw blade. Such insertion tools frequently cause a kickback or the loss of control of the electric power tool.
  Always direct the insert into the material in the same direction in which the cutting edge exits the material (equates to the same direction in which sawdust is discharged). Guiding the power tool in the wrong direction will cause the cutting edge of the insert to break out of the workpiece and pull the power tool in the same direction.
  Always firmly clamp the workpiece when using rotary files, cutting discs, high-speed milling cutters or carbide milling tools. If these tools/attachment are even slightly tilted in the groove, they will catch and cause a kickback. When cutting discs catch they usually crack. When rotary files, high-speed milling cutters or carbide milling tools catch, the tool insert can jump out of the groove and cause loss of control of the power tool.

Special safety instructions for grinding and cutting

VOnly use sanding media approved for your power tool and only for the recommended activities. Example: Never grind with the sides of a cutting disc. Cutting discs are designed for material removal using the edge of the disc. Force imparted on the side could cause disintegration of the abrasive wheel.
For conical and straight grinding pins with threads, use only undamaged arbours of the correct size and length without back taper on the shoulder. Suitable arbours mitigate the likelihood of breakage.
- Avoid blocking the cutting disc and do not impart excessive pressure. Do not cut too deeply. Overloading the cutting disc places greater strain on it and increases the likelihood of it catching or blocking and subsequently a kickback or abrasive wheel breakage.
- Keep your hand away from the area in front of and behind the rotating cutting disc. If you move the cutting disc in the workpiece away by hand there is a chance of the power tool with rotating disc being violently thrust towards you in the event of a kickback.
If the cutting disc becomes jammed or you need to interrupt work, switch off the tool and hold it steady until the disc has come to rest. Never attempt to pull out the rotating cutting disc as this could otherwise cause a kickback. Determine and rectify the cause of jamming.
- Do not switch the power tool back on while it is still in the workpiece. Allow the cutting disc to reach its full operating speed before cautiously continuing the cut. The disc could otherwise catch, spring out of the workpiece or cause a kickback.
Support panels/sheets or large workpieces to mitigate the risk of a kickback from jamming of the cutting disc. Large workpieces can bend under their own weight. The workpiece must be supported on both sides of the disc. This should be done in the vicinity of the cut as well as at the edge.

Exercise extreme caution when plunge cutting in existing walls or other areas with restricted visibility. The plunging cutting disc can cause a kickback if it strikes gas or water pipes, electrical cables or other objects.

Special safety notices for working with wire brushes

Note that the wire brush loses wires during normal use. Do not overload the wires by pressing too hard. If wires fling off under pressure they can very easily penetrate light clothing and/or skin.
- Allow brushes to run at operating speed for at least a minute before using them. Make sure during this time that no other persons are in front of or on the same plane as the brush. Loose wires could fling out while the machine is picking up speed.
- Direct the rotating wire brush away from you. When working with these brushes, small particles and tiny pieces of wire could fling out at high speed and penetrate the skin.

Additional safety instructions

It is not recommended to sand lead paint. Lead paint should be removed by a specialist only.
- Do not work on materials which release hazardous substances (e.g. asbestos). Take precautions if hazardous, combustible or explosive dust is likely to occur. Wear protective dust mask. Use dust extraction system.
- When working, hold the electric power tool firmly with both hands and ensure that you have a secure footing. The electric power tool is controlled more securely if held with both hands.
- Do not use the electric power tool if it has a damaged power cord. Do not touch the damaged power cord and pull out the mains plug if the power cord is damaged during work. Damaged power cords increase the risk of an electric shock.

DAMAGE TO PROPERTY!

The mains voltage and the voltage specifications on the rating plate must correspond.

Noise and vibration

NOTE

Values for the A-weighted sound pressure level and for the total vibration values can be found in the "Technical specifications" table.

The noise and vibration values have been determined in accordance with EN 60745.

WARNING!

The indicated measurements refer to new power tools. Daily use causes the noise and vibration values to change.

NOTE

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. For a precise estimation of the vibration load the times should also be considered during which the power tool is switched off or even running, but not actually in use. This may significantly decrease the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

CAUTION!

Wear ear protection at a sound pressure above 85 dB(A).

Technical specifications

Machine type Straight grinder		DGE 8-32
Mains voltage V/Hz 230/50
Protection class /II		☐
Power input W 800
Power output W 325
Idling speed - Stage 1 - Stage 2 - Stage 3 - Stage 4 - Stage 5 - Stage 6	r.p.m.	10600 12600 18000 23700 29400 32000
Rated speed r.p.m. 36500
Max. grinding tool diameter synthetic resin/ceramic	mm 30
Max. grinding tool diameter fibre-reinforced	mm 50
Tool holder 6 mm, 8 mm, 1/4"
Clamping neck diameter mm 43
Weight according to “EPTA Procedure 01/2003” (without battery)	kg 1.8
A-weighted sound pressure level according to EN 60745 (see “Noise and vibration"):
Sound pressure level LpA	dB(A)	83
Sound power level LwA	dB(A)	94
Uncertainty K	db 3.0
Total vibration value according to EN 60745 (see “Noise and vibration"):
Emission value ah	m/s2	<2.5 (Ø <25) 11.5 (25 ≤ Ø <50) 31.5 (50 ≤ Ø)
Uncertainty K	m/s2	1.5

Overview

1 Chuck with clamping nut
2 Plastic hood
3 Spindle lock

Secures the spindle when the tool is changed.

4 Dial for preselecting the speed

5 4.0 m power cord with mains plug
6 Switch rocker

For switching on and off.

With notched position for continuous operation.

7 Single head wrench SW17

Operating instructions

WARNING!

Before performing any work on the electric power tool, pull out the mains plug.

CAUTION!

The available mains voltage and the voltage specifications on the rating plate must be the same.

Before switching on the power tool

• Unpack power tool and accessories and check that no parts are missing or damaged.
  Insert grinding tool.

Inserting and changing the grinding tools

Hold the grinding spindle with the locking button (1.). Turn the size 17 single head wrench anti-clockwise and loosen the clamping nut (2.).

Insert the grinding tool all the way into the chuck (3.).

Hold the grinding spindle with the locking button (4.)
Turn the size 17 single head wrench (5.) clockwise and tighten the clamping nut.
Release the locking button.

NOTE

Use undamaged, true running grinding tools only. If required, use a whetstone or replace grinding tool.

Preselecting the speed

To set the operating speed, move the dial to the required value.

Switching the electric power tool on and off

Brief operation without engaged switch rocker

Push the switch rocker forwards and hold in position.
To switch off the power tool, release the switch rocker.

Continuous operation with engaged switch rocker

CAUTION!

The electric power tool features a starter interlock. In other words, the electric power tool will not start running again if still switched on after a power failure.

Push the switch rocker forwards (1.) and engage by pressing the front end (2.).

Switching on electric power tool after a power failure:

• Switch off the electric power tool.
• Switch on the electric power tool again.

Switch off the machine

To switch off the power tool, release the switch rocker by pressing the rear end.

Overload protection

If an extremely brief overload occurs, the overload protection prevents damage to the motor by automatically switching the device off.

For further information on the manufacturer's products go to www.flex-tools.com.

Disassamble plastic hood

Loosen the screws and remove the plastic hood.

The spindle neck with a diameter of 43mm (A) is exposed. TThe machine can be clamped to it when stationary.

Operating instructions

• Do not place the grinding tool on the workpiece until the power tool has reached full speed.
  To obtain a good grinding result, move the grinding tool evenly over the surface which is to be ground down. Do not apply excessive pressure.
• When the power tool is switched off, the grinding tool continues running briefly.

Maintenance and care

WARNING!

Before performing any work on the electric power tool, pull out the mains plug.

Cleaning

WARNING!

Do not use water or liquid detergents. If metals are work over a prolonged period, conductive dust may become deposited inside the housing. Impairment of the protective insulation! Operate the power tool via a residual-current-operated circuit-breaker (tripping current 30mA ).

• Regularly blow out the housing interior and motor with dry compressed air.

Carbon brushes

The electric power tool features cut-off carbon brushes.

When the cut-off carbon brushes reach their wear limit, the electric power tool switches off automatically.

i NOTE!

Use only original parts supplied by the manufacturer for replacement purposes. If non-original parts are used, the guarantee obligations of the manufacturer will be deemed null and void.

When the power tool is being used, the carbon brushes can be seen sparking through the rear air inlet apertures. If the carbon brushes are sparking excessively, switch off the electric power tool immediately. Take your electric power tool to a customer service centre authorised by the manufacturer.

Repairs

Repairs may be carried out by an authorised customer service centre only.

NOTE

During the warranty period do not loosen the screws on the motor housing. Noncompliance will deem the guarantee obligations of the manufacturer null and void.

Spare parts and accessories

Other accessories, in particular insertion tools, can be found in the manufacturer's catalogues.

Exploded drawings and spare-part lists can be found on our homepage:

www.flex-tools.com

Disposal information

WARNING!

Render redundant power tools unusable by removing the power cord.

EU countries only
Do not throw electric power tools into the household waste!

In accordance with the European Directive 2012/19/EU on Waste Electrical and Electronic Equipment and transposition into national law used electric power tools must be collected separately and recycled in an environmentally friendly manner.

NOTE

Please ask your dealer about disposal options!

Declaration of Conformity

We declare under our sole responsibility that the product described under "Technical specifications" conforms to the following standards or normative documents:

EN 60745 in accordance with the regulations of the directives 2014/30/EU, 2006/42/EC, 2011/65/EU.

Responsible for technical documents: FLEX-Elektrowerkzeuge GmbH, R & D Bahnhofstrasse 15, D-71711 Steinheim/Murr

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

24.06.2022

Declaration of Conformity

We as the manufacturer: FLEX Elektrowerkzeuge GmbH, Business address: Bahnhofstr. 15, 71711 Steinheim, Germany declare under our sole responsibility, that the product(s) described under „Technical specifications“ fulfills all the relevant provisions of The Supply of Machinery (Safety) Regulations S.I. 2008/1597 and also fulfills all the relevant provisions of the following UK Regulations: Electromagnetic Compatibility Regulations S.I. 2016/1091, The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations S.I. 2012/3032 and are manufactured in accordance with the following designated Standards: BS EN 62841-1:2015, BS EN 62841-2-4:2014, BS EN 55014-1:2017, BS EN 55014-2:2015, BS EN 61000-3-2:2014, BS EN 61000-3-3:2013

Place of declaration: Steinheim, Germany. Responsible person: Peter Lameli, Technical Director - FLEX-Elektrowerkzeuge GmbH

Contact details for Great Britain: FLEX Power Tools Limited, Unit 8 Anglo Office Park, Lincoln Road, HP 12, 3RH Buckinghamshire, United Kingdom

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

19.05.2021

Exemption from liability

The manufacturer and his representative are not liable for any damage and lost profit due to interruption in business caused by the product or by an unusable product. The manufacturer and his representative are not liable for any damage which was caused by improper use of the power tool or by use of the power tool with products from other manufacturers.

Table des matieres

Symbolesutilisés 25

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

24.06.2022

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

24.06.2022

EN 60745 de acordo com as determina-oes das directivas 2014/30/UE, 2006/42/CE, 2011/65/UE.

ResponsavelelaDocumentationactnica: FLEX-ElektrowerkzeugeGmbH,R & D Bahnhofstrasse15,D-71711Steinheim/Murr

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

24.06.2022

Beveiling against overbelasting

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

24.06.2022

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

Endast for EU-stater

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

24.06.2022

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

Hrup in tresljaji 198

Tehniceshpecifikacije 199

Pregled 200

Navodila za uporabo 201

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

EN 60745 conform prevederilor Directivei

2014/30/UE, 2006/42/CE, 2011/65/UE.

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Ako e Bb3MOxHO, n3NoJ3BaIte CTaHn, 3a Da cKcnpate o6pa6oTBAeMn dTeaHn. Hnkora He dpkTe B eHa pka MaNbK o6pa6oTBAeM dTeaHn, a B dpyrata eKeKTPoHHCTpymEnTa, DOKATO r N3NO3BATE. Ype3 3aTgAnHeTo Ha noMaIKN o6pa6oTBAeMn dTeaHn ImaTe CBO6OHN iDbTe CN Pbue 3a No-Do6bp KOHTPOH Ha eKeKTPoHHCTpymEnTa. Ppi P3aHe Ha KpbTIN o6pa6oTBAeMn DeaJIiN KaTO DbPBeHn IIO6eHIn, PpbUKN MaTePnaJIi NII TpBbN Te ca CKIOHN Da Ce n3TbPKyJNBat, nopadi Koeto pa6oTHnIY INCTpymEHT MoKe Da ce 3axBaHe i Da Ce n3CTpeJN KbM Bac.
I Na3eTe eJektpnueckna Ka6eJaJeU O T BbptaNTe Ce npncTaBKn. Ako n3ry6nte KOHTpOJ Bbpxu ypeDa, eJektpnuecknT Ka6eM MoKe Da 6bDe npepra3an IIN 3axBaHaT IN KNTkata INI pKaTa BN MORat Da IOnaAdHAT NOD BbptaTa ce npncTaBka.
Hnkora He octabnTe eJektpueckn HNCTpymENT, npdi npctabkata da e cnprna haTbJIHO Da ce DnKn. BbpTaata Ce npictabka moke da Bne3e B KOHTaKT C MAcTOTO Ha NOCTABnHe N Taka da n3ry6nte KOHTpOJ Bbpxy eJektpueckn HNCTpymENT.

Cnei cmaHaTa Ha pa60THn HcTpymeHTN nHn HacTPOkN pO ypeDa 3aTgAte RaKata Ha 3aTeaTeHNa TcAHra, 3aTeaTeJHHn NaTPOHHK nIu Dpyrnte KpeJexHn eJeMeHTN. Xna6abNTe KpeJexHn eJeMeHTN Moat Da ce npemecTAY HeoayKaBaHO n Da DOBeDat Do 3ary6a Ha KOHTpON; He3aTeHaTNe, BbptAun Ce KOMNoHeHTN Ce n3CTpeJNBAT Cbc cnJa.
He BkIIOUbaIte eJekTpNueckn HNCTpyMeHT,doKATO HOHcNTe. Dpexnte BN MoT Da 6bDaT 3aXBaHaTn npi CnyuAeh KOHTaKT C BbPTraTa ce npuctaBka N npuctaBkaTa MOKe da ce 3a6ne B TAnoto BN.
IOnuHCTBaItepeIOBHO Bb3dUHNTe OTBOpHa BaUNeKTPnueCKn IHCTpymEt. BeHTnIaTOPbT Ha MoTopa N3TerJIa B Kopnyca npax, KaTO npekOMepHOTo Cb6npaHe Ha MeTaJeH npax MOKe Da npedN3Bnka eJekTPnueCKn ONaCHOCTn.
He n3noI3BaIte eJleKtpnueckn HNCTpymEnT B 6JIIN3OCT Do rOpraUMaTePnaJI. NcKpnte Morat da Bb3IIaMeHrT Te3N MaTePnaJI.
He n3noJ3BaIte npucTaBKn, KOITo mMat HyXda OT TeuH N OXJaXDaU N BeUeCTBa. H3noJ3BaHTo Ha BOda IIN DpyrN TeuH N OXJaXDaU N BeUeCTBa MoKe Da npuHH TOKOB yIap.

CneuHaHn yka3aHn 3a 6e3oNaCHOCT 3a IpaH

I3no3BaTe cAmo pa3peSeHn 3a Baunr eJeKTPoHHCTpymeHT uNIOPOBaUN TeJa, npu TOBa cAmo 3a npenOpbUbaHNTe Bb3MOxHOCTn 3a yNtpe6a.

OTkaT n CbOTBeTHnTe yKa3aHnA 3a6e3OnaCHOCT

OTkaTbTe BHe3aHnHaTa peakzra BCJeDCTBHe Ha 3aklnHeH nn 6Iokpanh BbpTae Ce pa6oTeH nHCTpyMeHT, KaTO HAnp. 7JInOboBueH dNcK, 7JInOfoBbUHa NOJIOxKa, TeLeHa YetKa n T.H. 3aknBaHeto nn 6IokpaneTO BOaTdo pR3KO CnnpaHe Ha BbpTAA CE pa6oTeH nHCTpyMeHT. ITo To3n Haun HeKoHTpoJIpaHnT eJeKTPnueckn INHCTpyMeHT ce yckopraBa Ha MAcTOTO Ha

6nokupaHe obaTHo Ha nocokata Ha BbptHe Ha npuctaKaTa.

Ako Hanp. JIIOFOBbueH DNCK Ce 3aKJIINH NII IN B O6pa6oTBAeMnJeTaJN, Pb6bT Ha IINFOBbUHNr DNCK, KOITOTbBA B O6pa6oTBAeMnJeTeaJN, MoKe Da Ce yIOBNu Taka Da CUYNI IINFOBbUHNr DNCK NIN Da npuHHN OTKaT. IINFOBbUHNr DNCK Toraba ce npemeCTBa KbM ONepaTopa NIN daJeY ot Hero, Cnopei NocOKaTa Ha BbpTeHe Ha DnCKa Ha MxCTOTO Ha 6loKupaHe. Prn ToBa IINFOBbUHNte DNCKOBe MORaT N da CE cUYnT.

OTkaTbTepe3yIITaTOTrpeHNO HnHnHe npabuHIO u3noJ3BaHe Ha eNeKTpueckn HnCTpyMeHT. ToM MoKe Da ce npeDoTbpaTu 4pe3 noDxOJaU npeDna3Hm MepKn KaTo ONncaHnteNo-DOny.

ДрькTe eJIeKTPnueckn INHCTpyMeHT 3dpaBO n npBVeTe TAnOTO n pbTe B NO3N,OT KOrTO Ue MoXeTe Da NOpemTe CInITE Ha OTKaTaN. O6cnykBaUTo IuIe MoXe Da OBnaDee CInITE Ha OTkATA N Ha peakun Ype3 NODxOJaUN PpeDOxPaHNTEN MepKN.
Pa6oTeTe Oco6eHO BHNMaTeJIHO B
oblaactTHa bIgIn, octpnpb6OBe n dp.
PpeODTBapTnBaTe OT6JIbCKBaHTo N
3akNeuBaHeTo Ha pa6OTnTe
HHCTpyMeHTN B O6pa6oTBaEMnA DeTaII.
Ppi bIgIn, octpnpb6OBe nIi KOraTO ce
OTTTaCHe BbpTAAata Ce npNCtABKaTa
YeCTo ce 3akNeuBa.Toba BOIN Do 3ary6a
Ha KOHTPOJ IINI OTKAT.
He n3noJ3BaIte BepKEn Hn 3b6aT JnCT 3a HOXOBKa. TaKnBa npNCtABKn YecTo IpeDn3BnKBaT OTkA TnN 3aRy6a Ha KOHTpOJI BbPxy eJeKTpUyeCKn IHHCTpyMeH.
BunarnpaTe paOthnna HCTpyMeHT B CbUata Nocoka B MaTePnA, B KOrTO peKeuT p6b Hanycka MaTePnAa (OTOBapHa cBuaTa NOCOKA, B KOrTO Ce N3XBpJrT CTpyKnte).IpekapBaHTo Ha eNeKTponHCTpyMeHTa B rpeuHaTa Nocoka BOIN DO n3IIb3BaHe Ha peKeuHa paOTHNra IHCTpyMeHT OT 6pa6oTBaEMn DaTaN, nopadi Koeto eNEKTPonHCTpyMeHTbT Ce n3TERJa B Ta3N NOCOKA Ha n36yTBAHe.

Binhar 3aTaraTe o6pa6oTbaemn
DeTaI npu n3no13BaHe Ha Bbptaun e
PnIn,peKeUdNCKOBe,
BnCOKOCKOPOCTHn Ope3OBbUHN
NHCTpymEnu Nn Ope3OBbUHN
NHCTpymEnu OT TBbpDcOpJIaBeH MeTaN.
Dopu npu cna6o 3aKaHTBaHe B KaHana
Te3n pa6OTn HnCTpymEnu Moat Da ce
3aKlnHrT Na npuHrT OTKaT. Pn
3aKlnHBaHe Ha pa3deJNTeJIHnA DnCK
NocJeDNyT ObNKHOBeHo Ce yUn. Pn
3aKlnHBaHe Ha BbPTaUte Ce NnN,
BnCOKOCKOPCTHnTe Ope3OBaU
NHCTpymEnu Nn Ope3OBaUnte
NHCTpymEnu OT TBbpDcOpJIaBeH MetaI
PnpCTabKaTa 3a NHCTpymENT MoKeTe Da
N3CKOu NT KaHaJa N da DoBeJe Do 3aRy6a
Ha KOHTPOB Vbpxy eNeKTponHCTpymEnTa.

Cneuajnnyka3aHna 3a6e3oNaChocT 3a uJauΦaHe n a6pa3NBHO uJauΦaHe

I3no3BaHcMo pa3peuHn 3a Baun eJektpoHcTpymeHT uNFOBAuNTeJa, npu TOBa cMo 3a npenOpbUbaHnte Bb3MOxHocTn 3a yNoTpe6a. IprMep: Hnkora He uNaJpaHte CbC CTpaHnUHaTa NOBbpxHOCT Ha a6pa3HBEN DnCK. Pa3dJeJIteHNHe DnCKOBe ca npedHa3NaueHn 3a OTdeJlneHa MaTePnA l Cp6a Ha DnCKa. CTPaHnUHOTo DeiCTBHe Ha CNlnte BbPxy Te3n UNaJpaHn TeJa MoKe Da rN cyUn.
I3no3BaTe 3a KOHnHn npaBn ⅢIOOBbUHN UoTOBE cAmO HeIOBpeDeHn DOpHnC npaBnHe pa3Mep N dJxHa,6e3 3aHOb pa3Pra3BaHe no pAMOTO.IoXoJaHTe DOpHnHaHaMaJIbBAT Bb3MOxHOCTTa OT CUYNaHe.
■ N368BaTe 6IokpaHe Ha a6pa3NBnHa DNCK IIN TBbpDe BNCOK HATNCK Ha npTnCKaHe. He n3BbPbBaTe npEkaJeHO Dbl60Kn Cpe3OBe. PpetoBapBaHe Ha a6pa3NBnHa DNCK yBeJIuYBaHa HerOBOTO ycJIne I NOdAeTIIBOCCTTa My KbM 3aKJIINHBAHe IINI 6IokpaHe, a CbOTBETHO IN Bb3MOxKHOCTTa OT OKat IIN CyynBaHe Ha UJIOFOBbYHOT O TANO.

■ N368BaIe C pKaTc 30HaTa nped n 3aBbPTaIc Ce a6pa3INBeH dNck. Ako abpa3NBnT dNCK Bbpxy O6pa6OTBaHnA DeTaN Ce n3Pb3He OT pbkata Bn, B cnyaH Ha OTkaT eJekTpOHCTpyMeHTbT MoKe Da Ce n3XBpIi KbM Bac DnpeKTHo C BbptAùCe dNck.
Ako a6pa3nBHNrT nCK ce 3aKneu nnI npekbchete pa6oTa, n3KnIOyTe ypea I rO 3aApbXKe DOKaTO DNCKbT He cPpe da ce Bbptn. Hnkora He ONITBaHTe da N3TeJIrTe OSe DBNKeUma Ce a6pa3NBEN dNCK OT Cpe3a, B IpOTnBEH CNyau MoKe Da CE N3BbPUn OTKaT. YcTaHOBeTe n OTCTpaHeTe npuHaTa 3a 3aKNeuBaHeTo.
He BkIIOUyBaIte eJIeKTPoHnCTpyMeHTa NOBTOPOHOdoKaTOceHAMnpaB 06pa6OtBAeMnaDeTaJl.OctabeTe 1bPBO a6pa3NBnA DnCK Da DOCTnHHe 1bHNTE Cn O6OpOTn, PpeN da npOdbJXnTe BnMaTeJHo cpe3a.B npOTnBEH CnyaH DNCKbT MoKe Da ce 3aKInHn, Da OTCKOuN OT 6pa6OtBaemna DeTaJl INN Da npUHH N OKaT.
I OndnupaHTe nIOCKOCTHc HIN rONEMITE
6bpa6oTbaemN DeTaIIH, 3a Da HamaNTe
PnCKa OT OTKAT Pn 3akNeUeH a6pa3nBEH
DnCK. TOnEMITE dTeaIIH MORaT da ce
OrbHaT NOd CO6CTBcHOTo CN TerNo.
DeTaNbT Tp8Ba Da ce ONIPA OT DBeTe
CTpaHn Ha DNcKa N TO KAKTO B 6JIIn3OCT Do
Cpe3a, Taka N no p6b6a.
Бьдete ocobeho BHMaTeHn npnNotbBaun Cpe3OBe B CbIeCTByBaunCTEHN IIN DpyrN 3OHN, B KOnTO HAmAdobpa BNDMOCT. NotbBauNT peKeuDnCK MOKe npn pa3Pra3BaHe HaRa3OpBOd IIN BOOnpOBOD, eNeKTPnuCeKn PPOBOHNu INI pPyrN ppeDMeT Da npeDuN3BnKa OTkAT.

Cneuajn yka3aHna 3a 6e30nacHOCT 3a pa6ota c TeJeHn YeTkn

IImaTe npedBn, Ye TeJeHaTa YeTka I NO BpeMe Ha obuHa yNtpe6a ry6n TeJyeta. He npetOBapBaIte TBbpDe MHoro TeIOBete Upe3 TBbpDe BNCOK HaNTCK Ha npITnCKaHe. OTJIHTaUInTe napueHca TeI MoRat MHOro JecHO da npOHKnHat npe3 TbHN dpexn n/nn Koxkata.

OCTaBeTe YeTKInTe npei yNoTpe6a da npa6oTAY MHNIMyM eHa MNHyTa C pa6oTHa cKOpocT. BnHmAbAte npe3 ToBa BpeMe Da HMa Dpyr YOBek npei Nn Ha eHa JINHra C yeTkata. IIO BpeMe Ha BpeMeTo Ha pa3BbPtaHe MORaT da OTJeT Xna6abN napueHca TeI.
HacouBaIte BbPraaTa Ce TeJeHa YeTka DaJeU OT Ce6e Cn. Pnp pa6Ota C Te3N YeTKM MaIKu YactnCn N DpeBn NapueHcA TeI MOrat Da OTNeTAY C BUCOKC KOpOCT N Da IPOHNKHAT Npe3 KOKaTa.

ДоьнHTeHHуka3aHn3a 6e3ONaCHoCT

■IINFOBaHeTo Ha cBDbpKaaun ONoBO 60n He ce npenopbYBa. OTcTpaHraBaHeTo Ha cBDbpKaaun ONoBO 60n Tpr6Ba Da ce N3BbPwBa camo OT CneuaJIInCT.
He obpa6oTbaIte MaTePnaJI, npi KOnTO ce ocBo6OxJaBaT BpeHn 3a 3dpaBeTo BeIeCTBa (HaNP. a36ecT). B3emTe npedna3HN MepKn, aKO MORaT Da Bb3HNIKHAT ONaCHN 3a 3dpaBeTO, 3aNaIMM INI IN EKCnIO3NBn IpaxOBe. HocTe Macka 3a 3auNTa OT npax. I3noJ3BaIte CbOpBXeHnra 3a I3cMyKBAHe.
■Пи pa6ota ДрьжTe eNeKTPoHnCtpyMeHTa 3dpaBO C DBeTe p6uce N BHNMaBaIte 3a cnrypHaTa cToiKa. ENeKTPoHnCtpyMeHTbT ce BODn NO-CnrypHo C DBe p6uce.
He n3noJI3BaIte eJeleKtpOnHCTpyMeHTa c nobpeDen Ka6eI. He doKocBaIte nobpeDenHa Ka6eIuN 3TeTneTe uenceHa aKO Ka6eJIbT ce NOBpeDN IO BpeMe Ha pa6Ota. NOBpeDenTe Ka6eIN yBeJInuAbaT pNcKa OT eJeleKtpUeCKn yIap.

MATEPNAHINIETN! MpeKOBOTnHApEKeHne n daHHnTe 3a HApEKeHne Bbpxy TnOBata TaBeJka Tp6Ba Da CbOTBcTBA.

Uymn Bn6paun

YKA3AHVE

CTOINHOCTIte 3a AnpeterneHOTo HNBO Ha Wyma N O6uNTe CToHOCTu Ha Bn6paun MOxTe Da B3EmTe OT TaBnuaTa "TexHnueCKn daHHN".

CTOHOCHTNE Ha Wym N Bn6paun ca yctahOBehn cbrnaCHO EN 60745.

IPEyIIPEXKDEHME!

TOCOyHnTe CToHocTH BaxaT 3a HOBn ypeu. PpN n3PON3BaHe B exeJHeBneto CToHocHTe Ha Wym N Bn6paun Ce npomehrT.

YKA3AHVE

ДанEOTOВTOBAуNTBaHeHINBOHa Bn6paun e n3MpeHoB CbOTBeTCTBne C onpeDeIeHaTaBMentnEN60745 npoceDypa no n3MepBaHe mOKe da ce n3NoJ3Ba 3a cpaBnBaHe Ha eJeKtpnueckn HHCTpymEnTuTo e NODxOJaUoN3a npedBapntHa ppeHka Ha Bn6paunTe. PocoyHOTo HINBOHa Bn6paunnpedCTabr OCHOBHTe npINOJoxEHHa eJeKtpnueckn IHCTpymENT. Korato obaue

eIeKtpnuecknT INHCTpyMeHT Ce I3NoJ3Ba 3a DpyrN CEJI, C HEnOAnXoJaU npNCtABKn IIN HeNpaBUNHO OBCnyXBAHe, HNBOTO Ha Bn6paun MOKe Da e pa3nUHo. TOba MoKe 3HaunTeJHNO Da NOBUn Bn6paunTe 3a ZraIOTO BpeMe Ha pa6ota.

3a ToUHaTa IpeeHka Ha HATOBapBaHeTo OT Bn 6paCm Tp8bVa Da 6bDaT B3ImaHn IpeDbN I nepNoDHTe, B KOnTO eJIeKTPoHnCTpyMeHTbT e N3KlOueH nIpa6OTn, Ho He ce NoJ3Ba. Toba MoKe 3NaUHTeJH Do HAmaJN Bn6paCmTe 3a YJATO BpeMe Ha pa6ota.

B3eMeTe DoIbJIHnTeJIHm MepKn 3a 6e3OpacHOCT 3a 3aUHTa Ha NOp3BaTeJIa OT Bb3DeiCTBnETo Ha BVbpaunTe, KaTO HAnpIMep: ObcnyKBAHe Ha eJeKtpnueckn IHNCTpyMeHT Ha nPnCTaBKInTe, 3aTOnJIrHe Ha PbUeTe, opraHn3aUHa nPoceca Ha pa6Ota.

BHVMAHVE!

Ipn HnBO Ha 85 6(A) Hocete 3aunTa 3a cnYxa.

TexHnueckn DaHHN

3aunTa OT npetOBapBaHe

Ipn n3KIOUHTeHNO KpaTkoCPOHNO npetOBaBaHe 3aunTaTa OT npetOBaBHe npeDtBpTaRbA uETn NO MOTopa Upe3 aBTOMaTHHOTO n3KIOUBAHe Ha ypeHa.

Iobue HOpMaun OTHOCHO npOdyKTnTe Ha npOn3BODnteJe OTKpneTe Ha www.flex-tools.com.

ДемоHTираHe Ha ПlaCTMaCoBnЯ KaNaK

Pa3BnIe BnHTOBete n OTcTaPHeTe nnactMacobna KaNaK.

ShuKaTa Ha ShnHdEJa c DnaMeTbP ot 43 mm (A), ce ocbo6oxkDaBa. Bbpxy HeaMaunHaTa MOKe Da Ce 3aTeRHe CtaUHOApHo.

Yka3aHnra 3a pa6ota

IocTABaTe ⅢnOBoAaTO TAno Bbpy DeTaHa eBa CneK KaTo ypeBt E DOCTnHaHn PbJHnTE cn O6OpOTn.
3a da noctnHete do6bp pe3yntaT npu shnfoBaHe, DnKTe paBHomepHo shnfoBaTo TAno Bbpxy NOBbpxHOCTTa, KOrTO Tpr6Ba Da ce shnfoBa.
He ynpaxHnBaIe TBbpe CIne HATnck.
Cnei n3KnIOUbaHe IINIOBaIooTo TAno npOdbJxkaBa Da pa6OTn OSe MaNko.

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

24.06.2022

N3KJIIOUyBaHe Ha OTROBOPHOCT

Ipon3BODNTeTn HEROBNTe npeCTaBNTeHn He OTROBAPr 3a HaHeCEN uetn nponychATn NO3n Nopadn PpeKpaTBAHe Ha pa6oTaT, KOITo Ca npuHHeN OT npOdykTa IIN OT HeBb3MOxHOCTTa Da Ce I3NOJ3Ba npOdykTa.

Ipon3BODNTeJrN HeROBtpePepCTaBHTeHnHe OTROBapRT 3a uETn, KOITo Ca npuHHeNOT He npabOMepHO n3PON3BaHe nINn3PON3BaHe B KOMbHaCn C npOdyKTn HaDpyrN pOun3BODNTeHn.

Copepkanhe

IcnoJIb3yeMbIe CmBBOJIb 227

CIMBOJIbHaMaunHKe 227

COOTBETCTBNE HOpMaM C. 238

NCKJIIOUeHHe OTBeTCTBeHHOCTn 238

IcnoJb3yeMbIe CNMBOJIbI

#

IPEyIIPEXKDEHME!

3TOT CnMBoJ O6O3Haaye THeNOCpeDCTBENH0 YrpoXaIOUyIO ONaCHOCTb. HeBbINOJIHeHne 6O3HaueHHoro TaKIM 6Opa3OM yKa3aHnM MoXe TNOJIeYb 3a CO60I TJaKeJIbIe TeJIeCHbIe NOBpeXdEHHn IIN DaJke CMEptb.

A

BHIMAHVE!

3TOT CUMBOJ O6O3Haayet BO3MOXHOCTb BO3HNIKHOBEHnONACHOH CNTyauuH. HeBbINOJIHeHne O6O3HaueHHORo TaKIM 6pa3OM yka3aHnM MoXeT NOBNeYb 3a CO60I TeJeCHbIe NOBpeXdEHNr IIN MaTePnaJIbHbI yuep6.

i

YKA3AHHE

Iod 3TIM 3aRJOBKOM npVBODTcpeKOMeHdaUIN NO npabNbHOMynpimeHeHIO IN BaxHaN HOpMaun.

CnMBoJIbHaMaUHKe

IpouHTaIte HNCTpyKcHIO no
3KcNpyataCINB CEJAX
COKpaueHnO nacHOCTn
NoyuHn TpaBM!

HaedeHbTe 3aunTHbIe ouKn!

Ioi3yTeCb npncnoc6neHn-AMN dIaIHTbI opraHOB cnyxa!

Yka3aHnno yTnIn3aunn OTCnykBuxxCBOI cPOK 3JeKtpoPnp6OpOB (CMOTpTe Ha cTpaHnue 238)!

ДяВашев6e3oNaChocTn

#

NPEyIINPEXKeEHNE!

Ipeq hauanom paobtbc 3neKtpoHCTpyMeHTOM npOHTte nepeuCHeHHyU Hxke DOKymeHTaUNIO NocTyNaTe COJIaCHO yKa3aHNM, pINBEeHHbIM:

B DaHHoH UHCTpyKuH N O 3KcNlyaTaUH, B IMeIOSeIeB KOMnTe NOCTABKIMaUNHKbpoWIOpe «Obue yka3aHINo TexHnke be3OnaCHOCTn npu ObaueHN C 3JIeKTpNUeCKM INHCTpyMeHTOM» (No dOKyMeHTaUH: 315.915),
B npabnax npeancaHx no
npedotbpaueHIO HecactHO
Cnya, DeIcTByIOux Ha MeCTe
3KcnIyatauN 3NeKTPOHCTpymeHTa.
DaHHbI 3NeKTPOHCTpymeHT
CKOHCTpyUPOBAH N I3ROTOBHeC
HCIOJIb3OBAHNEM HOBeIJnx DOCTNXeHNI
HayKN I TEXHKn IB COOTBetCTBNI C
O6UePn3HaHHbIMN npabUNAMn TEXHKn
6e3OnaCHOCTn.Ho, HecMOTpHa 3TO,Ipn
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MaunHKo, INI INua, PnycytCTBYIOeRO
Pn 3TOM,a TAKKe IONOMKa MaunHKn INI
BO3HNKOBHeNE KaKOr-INO DpyrORo
MaepnaIbHorO yuepbA.
3NeKTPOHCTpymeHT DoJnxEh
NCNOlb3OBaTbcra

TOJbKO NO Ha3HaueHnIO N,
B 6e3ynpueHOM COCTOHN, OTBeuaIOUem TpeoBaHnM TexHnKn 6e3OnaCHOCTN. HenCnpabHocTN, CHXkaIOUne 6e3OnaCHOCTb paobTbIC MaunHKoJ, CJIeNyET HeMeINeHHO yCTpaHrTb.

IcnoJb3OBAHHe NO Ha3HaueHnIO

PpmaoIINFOBaJIbHaMaIHa DGE 8-32
IpeHa3HaueHa

-ДЯпомышлесноиспьзовая В раЗИчных ораслax Индустрии у actHOM пОИЗВODCTBE,
-Для образовскийMeTaJINa,
-ДЯшлфOBAHNA,OTpe3HOrO shlФOBAHN,NOIpOBAHN, 6pe3epOBAHN IN KpaueBAHNA.

Yka3aHnI NO TexHnKe 6e3ONaChOCTn

IPEyIpyEKeHHeIe!

PpOHTaTe Bce yka3aHnNo TExHnke
6e30NaCHOCTu HAcTAbHeHn. YnyueHn
Pn CO6IIODeHn yka3aHn NoTexHnke
6e30NaCHOCTu HAcTAbHeHn MOyT
PpNBecTu K NopaxeHnIO 3JIeKtpUyeCKm
TOkOM, POxApY I/IIIT TAgKeJbIM TpaBMam.
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Peter Lameli Technical Head

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Head of Quality
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Sisukord

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

Peter Lameli Technical Head
Klaus Peter Weinper
Head of Quality
Department (QD)

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (QD)

Peter Lameli Technical Head

Klaus Peter Weinper
Head of Quality
Department (GD)

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