Kiox BUI330 - Counter BOSCH - Free user manual and instructions

USER MANUAL Kiox BUI330 BOSCH

(18) Magnetic holder (19) Holder for operating unit A) Available as spare part Bosch eBike Systems 1 270 020 XBK | (17.03.2020)English – 2 Technical data On-board computer Kiox Product code BUI330 Max. charging current of USB port

Operating temperature °C −5to +40 Charging temperature °C 0to +40 Storage temperature °C +10to +40 Internal lithium-ion battery V mAh

IPx7 Weight, approx. g 60 Bluetooth®Low Energy – Frequency MHz 2400–2480 – Transmission power mW <10 A) At an ambient temperature of <25 °C B) Not included as part of standard delivery C) When the USB cover is closed Declaration of Conformity Robert Bosch GmbH, Bosch eBike Systems, hereby declares that the Kiox radio communication unit complies with Dir- ective 2014/53/EU. The full text of the EU Declaration of Conformity can be accessed at the following Internet ad- dress: https://www.ebike-connect.com/conformity Fitting Fitting and removing the on-board computer (see figureA) Fit the lower part of the Kiox into the holder(5) first and tilt it forward gently until you can feel that the on-board com- puter is firmly fixed in the magnetic holder. To remove the on-board computer, hold it by the top end and pull it towards you until it disengages from the magnetic holder. u Remove the on-board computer when you park the eBike. The on-board computer can be secured in place to prevent it from being removed from the holder. To do this, loosen the headset screw(16) until the Kiox holder can be swivelled sideways. Put the on-board computer in the holder. Screw the locking screw (M3 thread, 6mm long) from below into the thread provided in the on-board computer (using a longer screw may damage the on-board computer). Swivel the holder back into place and tighten the headset screw in accordance with the manufacturer's specifications. Operation Before initial commissioning The Kiox is supplied with a partially charged battery. Before using it for the first time, this battery must be charged for at least one hour via the USB port (see "Power supply of the on- board computer", pageEnglish – 3) or via the eBike sys- tem. The control unit should be attached such that the buttons are almost perpendicular to the handlebars. When using the on-board computer for the first time, the lan- guage selection page is displayed initially. You can then choose to have essential functions and indications explained via the <Intro to Kiox> menu item. The menu item can also be called up at a later time via <Settings>→ <Informa- tion>. Selecting system settings Fit the on-board computer in the holder and proceed as fol- lows with the bicycle stationary: Go to the status page (use the <button(10) on the control unit to get to the first display) and call up the <Settings> with the select button. You can use the –(11) and +(12) buttons to select the set- ting you want. You can open the settings, as well as any addi- tional submenus, using the select button(9). You can use the <button(10) to go back to the previous menu from any settings menu. The following settings can be changed in the <Sys set- tings>: – <Brightness> – <Time> – <Date [DD.Mon.YYYY]> – <Time zone> – <24h form (24h time format)> – <Brgh backg. (Bright background)> – <Imp. units (Imperial units)> – <Language> – <Factory reset> Starting up the eBike system Requirements The eBike system can only be activated when the following requirements are met: – A sufficiently charged eBike battery is inserted (see oper- ating instructions for the battery). – The on-board computer is properly fitted to the holder. Switching the eBike system on/off The following options are available for switching on the eBike system: – Once the on-board computer and the eBike battery are fitted, briefly press the on/off button(4) on the on-board computer. 1 270 020 XBK | (17.03.2020) Bosch eBike SystemsEnglish – 3 – With the on-board computer inserted, push the on/off button on the eBike battery (bicycle manufacturer-spe- cific solutions are possible when there is no access to the battery on/off button; see the battery operating instruc- tions). The drive is activated as soon as you start pedalling (except if you are using the push-assistance function or if the assist- ance level is set to OFF). The motor output depends on the settings of the assistance level on the on-board computer. As soon as you stop pedalling when in normal operation, or as soon as you have reached a speed of 25/45km/h, the eBike drive switches off the assistance. The drive is automat- ically reactivated as soon you start pedalling again and the speed is below 25/45km/h. The following options are available for switching off the eBike system: – Briefly press the on/off button (4) of the on-board com- puter. – Switch off the eBike battery using its on/off button (bi- cycle manufacturer-specific solutions are possible when there is no access to the battery on/off button; see the bi- cycle manufacturer operating instructions). – Remove the on-board computer from its holder. If no power is drawn from the eBike drive for about 10minutes (e.g. because the eBike is not moving) and no button is pressed on the on-board computer or the operating unit of the eBike, the eBike system, and therefore also the battery, will switch off automatically to save energy. Power supply of the on-board computer If the on-board computer is in the holder(5), a sufficiently charged eBike battery is inserted into the eBike and the eBike system is switched on, then the on-board computer battery is powered and charged by the eBike battery. If the on-board computer is removed from the holder(5), the power is supplied by the on-board computer battery. If the on-board computer battery's charge is running low, a warning message appears on the display. To charge the on-board computer battery, slide the on-board computer back onto the holder (5). Note that if you do not charge the eBike battery straight away, the eBike system will automatically switch off after 10 minutes of inactivity. If this happens, the on-board computer battery will also stop char- ging. You can also charge the on-board computer via the USB port(6). To do this, open the protective cap(17). Use a Mi- cro USB cable to connect the USB port on the on-board com- puter to a commercially available USB charger (not included with the product as standard) or to the USB port of a com- puter (max. 5V charging voltage; max. 500mA charging current). If the on-board computer is removed from the holder (5), all values for the functions are saved and can still be scrolled through. If the Kiox battery is not recharged, the date and time will be retained for up to 6 months. When the on-board computer is switched on again, the date and time will be reset if a Bluetooth® connection to the app has been established and the smartphone has successfully identified the current loca- tion via GPS. Note: The Kiox only charges while it is switched on. Note: If the Kiox is switched off during charging via a USB cable, the Kiox can only be switched on again once the USB cable has been disconnected. Note: To maximise the lifespan of the on-board computer's battery, it should be recharged for one hour every three months. Battery Charge Indicator The battery charge indicator of the eBike batteryd (see "Start page", pageEnglish – 6) can be read on the status page and in the status bar. The eBike battery's state of charge is also indicated by the LEDs on the eBike battery it- self. Colour of the indicator Explanation White The eBike battery is over 30% charged. Yellow The eBike battery is between 15% and 30% charged. Red The eBike battery is between 0% and 15% charged. Red + ! The capacity for assisting the drive has been used up, and assistance is switched off. The remaining capacity will be provided for the bike lights and the on-board com- puter. If the eBike battery is being charged on the bike, a corres- ponding notification will be displayed. If the on-board computer is removed from the holder(5), the state of charge that was last displayed for the battery is saved. Storage mode/resetting the Kiox The on-board computer has an energy-saving storage mode which minimises the rate at which the internal battery dis- charges. Setting to this mode erases the date and time. This mode can only be activated by pressing and holding the on/off button(4) of the on-board computer for at least 8 seconds. If the on-board computer does not start when the on/off but- ton(4) is pressed briefly, the on-board computer is in stor- age mode. You can deactivate storage mode by pressing the on/off but- ton(4) for at least 2 seconds. The on-board computer detects whether it is in a fully func- tional condition. If you press and hold the on/off button(4) for at least 8seconds while in a fully functional condition, the on-board computer will go into storage mode. If, con- trary to expectations, the Kiox is not in a fully functional con- dition and cannot be operated, pressing and holding the on/ off button(4) (for at least 8seconds) will reset it. After be- ing reset, the on-board computer will restart automatically Bosch eBike Systems 1 270 020 XBK | (17.03.2020)English – 4 after approx.5seconds. If the Kiox does not restart, press the on/off button(4) for 2seconds. To reset the Kiox to its factory settings, select <Settings>→ <Sys settings>→ <Factory reset>. All user data will be lost. Setting the assistance level On the operating unit (7), you can set the level of assistance you want the eBike drive to provide you with while pedalling. The assistance level can be changed at any time, even while cycling. Note: In some models, the assistance level may be preset and cannot be changed. There may also be fewer assistance levels available than stated here. The following assistance levels are available as a maximum: – OFF: Motor assistance is switched off. The eBike can just be moved by pedalling, as with a normal bicycle. The push assistance cannot be activated at this assistance level. – ECO: Effective assistance with maximum efficiency, for maximum range – TOUR: Steady assistance, long range for touring – SPORT/eMTB: SPORT: Powerful assistance, for mountain biking and cycling in urban traffic eMTB: Optimum assistance whatever the terrain, rapid acceleration when starting from a standstill, improved dy- namics and top performance (eMTB only available in combination with the drive units BDU250P CX, BDU365, BDU450 CX and BDU480 CX. A software update may be required.) – TURBO: Maximum assistance even at high pedalling speeds, for sport cycling To increase the assistance level, press the + (12) button on the operating unit repeatedly until the desired assistance level appears on the display. To decrease the assistance level, press the – (11) button. The requested motor output appears on the displayh (see "Start page", pageEnglish – 6). The maximum motor out- put depends on the selected assistance level. If the on-board computer is removed from the holder(5), the assistance level that was last displayed is saved. Switching the push assistance on/off The push assistance aids you when pushing your eBike. The speed in this function depends on the selected gear and can reach a maximum of 6km/h. The lower the selected gear, the lower the speed of the push assistance function (at full power). u The push assistance function must only be used when pushing the eBike. There is a risk of injury if the wheels of the eBike are not in contact with the ground while using the push assistance. To activate the push assistance, briefly press the WALK button on your on-board computer. After activation, press the + button within 3s and keep it pressed. The eBike drive is switched on. Note: The push assistance cannot be activated at assistance level OFF. The push assistance is switched off as soon as one of the following occurs: – You release the +button; – The wheels of the eBike are locked (e.g. by applying the brakes or hitting an obstacle); – The speed exceeds 6km/h. The push assistance function is subject to local regulations; the way it works may therefore differ from the description above, or the function may even be deactivated completely. Switching bicycle lights on/off On the model on which the lighting is powered by the eBike system, the front and rear lights can be switched on and off at the same time via the on-board computer using the bike light button(3). Check that your bike lights are working correctly before every use. With the light switched on, the lightingc indicator (see "Start page", pageEnglish – 6) appears in the status bar on the display. Switching the bike lights on and off has no effect on the backlighting of the display. Creating a user ID In order to use all the features of the operating system, you must register online. With a user ID, you can analyse your ride data and routes, among other things. You can set up a user ID via your Bosch eBike Connect smartphone app or simply at www.eBike-Connect.com. Enter the details required for registration. The Bosch eBike Connect smartphone app is available to download free of charge from the AppStore (for Apple iPhones) or from the Google Play Store (for Android devices). Connecting to the On-Board Computer using the BoscheBikeConnect App Follow these steps to establish a connection to your smart- phone: – Load the app. – Select the tab <My eBike>. – Select <Add new eBike device>. – Add Kiox. The app will then display an instruction to press and hold the bike lighting button(3) on the on-board computer for 5seconds. Press and hold the button(3) for at least 5seconds. The on- board computer automatically activates the Bluetooth®Low Energy connection and switches to pairing mode. Follow the instructions on the screen. Once pairing is com- plete, the user data is synchronised. Note: The Bluetooth® connection does not have to be activ- ated manually. 1 270 020 XBK | (17.03.2020) Bosch eBike SystemsEnglish – 5 Activity tracking In order to record activities, you must be registered with and logged into the eBike Connect portal or the eBike Connect app. To record activities, you must consent to the storage of your location data in the portal and/or in the app. Without this, your activities will not be shown in the portal or the app. Your position is only recorded if the on-board computer is connected to the eBike Connect app. eShift (optional) eShift is the integration of electronic gear-shifting systems into the eBike system. The eShift components are electric- ally connected to the drive unit by the manufacturer. The separate operating instructions describe how to operate the electronic gear-shifting systems. eSuspension (optional) eSuspension is the integration of electronic shock absorp- tion and suspension elements into the eBike system. You can use the Quick Menu to select predefined settings for the eSuspension system. For details of these settings, please refer to the operating in- structions provided by the eSuspension manufacturer. eSuspension is only available in combination with the Kiox on-board computer and can only be used with the BDU450 CX, BDU480 CX and BDU490P drive units. ABS – anti-lock braking system (optional) If the wheel is fitted with a Bosch eBike ABS with no external control lights, the control lights will be shown on theKiox display when the system starts and in the event of a fault. For detailed information on the ABS and how it works, please refer to the ABS operating instructions. Lock (premium function) The Lock function is available to purchase from the<Shop> in the eBike Connect app. Once the Lock function is switched on by disconnecting the on-board computer, the eBike drive unit assistance is deactivated. It can only then be activated using the on-board computer belonging to the eBike. Detailed operating instructions can be found online at www.Bosch‑eBike.com/Kiox‑manual. Software updates Software updates are transferred to the on-board computer in the background of the app as soon as it is connected to the app. When an update is complete, this will be displayed the next three times the on-board computer is restarted. Alternatively, you can check in the <Sys settings> whether an update is available. Powering external devices via the USB port The USB port can be used to operate or charge most devices that can be powered via USB (e.g. various mobile phones). Charging requires the on-board computer to be mounted and a sufficiently charged battery to be inserted in the eBike. Open the protective cap(17) for the USB port on the on- board computer. Use a Micro-A – Micro-B USB charging cable (available from your Bosch eBike dealer) to connect the USB port on the external device to the USB port(6) on the on-board computer. Once the electrical load has been disconnected, the USB port must be carefully resealed with the protective cap(17). USB connections are not waterproof. When cycling in the rain, do not connect any external devices and make sure that the USB port is fully sealed by the protective cover(17). Important: If electrical loads are connected, this can affect the range of the eBike. Bosch eBike Systems 1 270 020 XBK | (17.03.2020)English – 6 Displays and settings of the on- board computer Please note: All screenshots showing the display and text on the following pages are from the approved software ver- sion. The display and/or text may change slightly following a software update. Operating logic You can use the <(10) and >(8) buttons to switch between the different riding value information pages (even while rid- ing). This way, you can keep both hands on the handlebars while cycling. You can use the +(12) and –(11) buttons to increase or de- crease the assistance level. The <Settings> that can be accessed via the Status screen cannot be changed while riding. You can use the select button(9) to perform the following functions: – You can access the quick menu while riding. – You can access the settings menu from the Status screen while stationary. – You can confirm values and acknowledge informative hints. – You can exit a dialogue. If the on-board computer is removed from its holder and not switched off, it will display information regarding the last journey, as well as status information, on a loop. If no button is pressed after the on-board computer is re- moved from the holder, it will switch itself off after 1 minute. Order of pages Provided the on-board computer is fitted to the holder, you can view the following displays one after the other:

3. Distance and journey time

4. Power and cadence

5. Average and maximum speed

6. Distance, range, power and heart rate

8. Calories burnt and total distance

Start page When you insert the on-board computer into the holder while it is switched on, it will display the start page. 24,3

Time/speed indicator

Battery charge indicator of the eBike battery

Unit of speed indicator

Can be changed via the <Settings> status page. The a…d indicators form the status bar and are shown on every page. If the speed is already being displayed on the screen itself, the aindicator will change to the current time in hours and minutes. The status bar displays: – Speed/time: The current speed in km/h or mph or the current time – Assistance level: Indicates the current level of assistance using a colour code – Light: A symbol that indicates whether the light is on – eBike battery state of charge: Indicates the current state of charge as a percentage The performance evaluationk graphically displays your cur- rent speed (white bar) in comparison to your average speedj. The graphic shows you whether your current speed is faster or slower than your average speed (left of the black line = lower than average value; right of the black line = higher than average value). The navigation barg indicates which page you are on. Your current page is highlighted. You can use the <(10) and >(8)buttons to move to additional pages. From the initial start page, you can access the status page via the <(10)button. 1 270 020 XBK | (17.03.2020) Bosch eBike SystemsEnglish – 7 Status screen As well as the status bar, the status page also shows you the current time and the state of charge of all your eBike's batteries, as well as the state of charge of your smartphone battery if the smartphone is connected via Bluetooth®. It may also display symbols to indicate an activated Bluetooth® function or a device connected via Bluetooth® (e.g. a heart-rate monitor). You will also be shown the date of the most recent synchronisation between the smartphone and Kiox. You can access the <Settings> from the bottom section. <Settings> You can access the settings menu via the status page. The <Settings> cannot be accessed or changed while riding. You can use the –(11) and +(12) buttons to select the set- ting you want. You can open the settings, as well as any addi- tional submenus, using the select button(9). You can use the <button(10) to go back to the previous menu from any settings menu. You can find the following superordinate sections on the first navigation level: – <Registration> – Information about registration: This menu item is only displayed if you have not yet re- gistered with eBike Connect. – <My eBike> – Settings for your eBike You can reset the counters (such as the number of kilo- metres travelled that day or average values) to zero either automatically or manually, and you can reset the range. You can change the wheel circumference value that was preset by the manufacturer by±5%. If your eBike fea- tures eShift, you can also configure your eShift system here. The bicycle manufacturer or dealer may base the service date on the distance travelled and/or a period of time. The due date for the service is displayed under <Next Service: [DD. Mon. YYYY] or at [xxxxx] [km]>. The bike component page displays the serial number and hardware and software versions for each component in addition to other key data which is relevant for the com- ponents. – <My profile> – Active user data – <Bluetooth> – Switching the Bluetooth® function on or off: Connected devices are displayed. – <Sys settings> – A list of setting options for your on- board computer You can display the speed and distance in kilometres or miles, display the clock in 12- or 24-hour format, adjust the time, date and time zone and select your preferred language. You can reset the Kiox to its factory settings, run a software update (if available) and choose between a black or white design. – <Information> – Information about your Kiox Information on FAQs (frequently asked questions), certi- fication, contact information, information on licences You can find a detailed description of each parameter in the online operating instructions at www.Bosch-eBike.com/Kiox-manual. Quick Menu Selected settings are displayed on the Quick Menu. These settings can be changed even while riding. You can access the Quick Menu via the select button(9). It cannot be accessed from the Status screen. The following settings can be changed via the Quick Menu: – <Reset trip data?> All data on the journey so far is reset to zero. – <eShift> You can set the cadence here. – <eSuspension> This is where you can set a manufacturer-defined shock absorption or suspension mode. Bosch eBike Systems 1 270 020 XBK | (17.03.2020)English – 8 Error code display The eBike system's components are continuously and auto- matically monitored. If an error is detected, the correspond- ing error code is displayed on the on-board computer. The drive may be automatically shut down, depending on the type of error. However, if you wish to continue cycling, you will always be able to do so without assistance from the drive. Before undertaking any other journeys, the eBike should be checked. u Have all repairs performed only by an authorised bike dealer. Code Cause Corrective measures 410 One or more buttons of the on-board com- puter are disabled. Check whether any buttons are stuck, e.g. as a result of dirt finding its way in. Clean the buttons if need be. 414 Operating unit connection problem Have the connections checked 418 One or more buttons on the operating unit are disabled. Check whether any buttons are stuck, e.g. as a result of dirt finding its way in. Clean the buttons if need be. 419 Configuration error Restart the system. If the problem persists, contact your Bosch eBike dealer. 422 Drive unit connection problem Have the connections checked 423 eBike battery connection problem Have the connections checked 424 Communication problem between com- ponents Have the connections checked 426 Internal time-out error Restart the system. If the problem persists, contact your Bosch eBike dealer. With this error, it is not possible to bring up the wheel circumference in the basic settings menu or to adjust it. 430 Internal battery of the on-board computer is flat (does not apply to BUI350) Charge the on-board computer (in the holder or via the USB port) 431 Software version error Restart the system. If the problem persists, contact your Bosch eBike dealer. 440 Internal drive unit fault Restart the system. If the problem persists, contact your Bosch eBike dealer. 450 Internal software error Restart the system. If the problem persists, contact your Bosch eBike dealer. 460 Error at USB port Remove the cable from the USB port of the on-board computer. If the problem persists, contact your Bosch eBike dealer. 490 Internal fault of the on-board computer Have the on-board computer checked 500 Internal drive unit fault Restart the system. If the problem persists, contact your Bosch eBike dealer. 502 Bike light fault Check the light and the associated wiring. Restart the system. If the problem persists, contact your Bosch eBike dealer. 503 Speed sensor fault Restart the system. If the problem persists, contact your Bosch eBike dealer. 504 Speed signal distortion detected. Check that the spoke magnet is positioned correctly, and adjust it if necessary. Check that nothing has been tampered with (tuning). Drive assistance is reduced. 510 Internal sensor fault Restart the system. If the problem persists, contact your Bosch eBike dealer. 511 Internal drive unit fault Restart the system. If the problem persists, contact your Bosch eBike dealer. 530 Battery fault Switch off the eBike, remove the eBike battery and reinsert the eBike battery. Restart the system. If the problem persists, contact your Bosch eBike dealer. 531 Configuration error Restart the system. If the problem persists, contact your Bosch eBike dealer. 1 270 020 XBK | (17.03.2020) Bosch eBike SystemsEnglish – 9 Code Cause Corrective measures 540 Temperature error The eBike is outside of the permissible temperature range. Switch off the eBike system and allow the drive unit to either cool down or heat up to the permissible temperature range. Restart the system. If the problem persists, contact your Bosch eBike dealer. 550 An impermissible load has been detected. Remove the load. Restart the system. If the problem persists, con- tact your Bosch eBike dealer. 580 Software version error Restart the system. If the problem persists, contact your Bosch eBike dealer. 591 Authentication error Switch off the eBike system. Remove the battery pack and reinsert it. Restart the system. If the problem persists, contact your Bosch eBike dealer. 592 Incompatible component Use a compatible display. If the problem persists, contact your Bosch eBike dealer. 593 Configuration error Restart the system. If the problem persists, contact your Bosch eBike dealer. 595, 596 Communication error Check the wiring to the drive and restart the system. If the problem persists, contact your Bosch eBike dealer. 602 Internal battery fault Restart the system. If the problem persists, contact your Bosch eBike dealer. 603 Internal battery fault Restart the system. If the problem persists, contact your Bosch eBike dealer. 605 Battery temperature error The battery is outside of the permissible temperature range. Switch off the eBike system and allow the battery to either cool down or heat up to the permissible temperature range. Restart the system. If the problem persists, contact your Bosch eBike dealer. 606 External battery fault Check the wiring. Restart the system. If the problem persists, con- tact your Bosch eBike dealer. 610 Battery voltage error Restart the system. If the problem persists, contact your Bosch eBike dealer. 620 Charger fault Replace the charger. Contact your Bosch eBike dealer. 640 Internal battery fault Restart the system. If the problem persists, contact your Bosch eBike dealer. 655 Multiple battery faults Switch off the eBike system. Remove the battery pack and reinsert it. Restart the system. If the problem persists, contact your Bosch eBike dealer. 656 Software version error Contact your Bosch eBike dealer so that they can perform a software update. 7xx Error relating to third-party components Observe the information in the operating instructions of the re- spective component manufacturer. 800 Internal ABS fault Contact your Bosch eBike dealer. 810 Implausible signals from the wheel speed sensor Contact your Bosch eBike dealer. 820 Fault in the wire to the front wheel speed sensor Contact your Bosch eBike dealer. 821 to 826 Implausible signals from the front wheel speed sensor The sensor disc may be missing, defective or fitted incorrectly; there is a significant difference in diameter between the front wheel and the rear wheel; extreme riding Restart the system and carry out a test ride lasting at least two minutes. The ABS indicator light must go out. If the problem per- sists, contact your Bosch eBike dealer. Bosch eBike Systems 1 270 020 XBK | (17.03.2020)English – 10 Code Cause Corrective measures situation, e.g. riding solely on the rear wheel 830 Fault in the wire to the rear wheel speed sensor Contact your Bosch eBike dealer.

833 to 835 Implausible signals from the rear wheel speed sensor The sensor disc may be missing, defective or fitted incorrectly; there is a significant difference in diameter between the front wheel and the rear wheel; extreme riding situation, e.g. riding solely on the rear wheel Restart the system and carry out a test ride lasting at least two minutes. The ABS indicator light must go out. If the problem per- sists, contact your Bosch eBike dealer. 840 Internal ABS fault Contact your Bosch eBike dealer. 850 Internal ABS fault Contact your Bosch eBike dealer. 860, 861 Fault in the power supply Restart the system. If the problem persists, contact your Bosch eBike dealer. 870, 871

883 to 885 Communication error Restart the system. If the problem persists, contact your Bosch eBike dealer. 889 Internal ABS fault Contact your Bosch eBike dealer. 890 ABS indicator light is defective or missing; ABS may not be working. Contact your Bosch eBike dealer.