AL-KO Robolinho 4100 - Robot mower

Robolinho 4100 - Robot mower AL-KO - Free user manual and instructions

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Product type Robotic lawnmower
Brand AL-KO
Model Robolinho 4100
Maximum mowing area 2000 m²
Maximum slope (ascent/descent) 40% (22°)
Cutting height 3 to 6 cm (adjustable in 1 mm steps)
Battery Integrated lithium-ion, not user-replaceable
Power supply Mains transformer (230 V) with low-voltage cable, 2.5 A delayed-action fuse
Mowing autonomy Variable depending on cutting height and lawn condition
Programming Weekly schedule, starting points (up to 9), edge cutting and secondary areas
Safety sensors Lift sensor, tilt sensor, collision sensors, rain sensor, emergency stop (STOP button)
Locking PIN and PUK code (anti-theft lock)
Connectivity Compatible with innogy SmartHome via Lemonbeat, AL-KO inTOUCH app
Operating mode Automatic: alternates mowing and charging without manual intervention
Sound level Reduced in Eco mode
Maintenance Weekly cleaning, replacing cutting blades, checking wheels and contacts
Wear parts Cutting blades, blade disc, transformer fuse, boundary wire
Operating temperature (mowing) 0 to 55 °C
Charging temperature 0 to 45 °C
Warranty Legal, according to country of purchase

Frequently Asked Questions - Robolinho 4100 AL-KO

How to install the boundary wire?
The cable must be laid in a continuous loop clockwise, flat on the ground or buried at a maximum depth of 10 cm. Maintain a distance of at least 15 cm from walls and obstacles, and use fixing stakes.
What to do if the mower does not find the base station?
Check that the station LEDs are on (green for the loop, yellow for power). Make sure the boundary wire is intact and that calibration has been performed. If necessary, restart a calibration run.
How to adjust the cutting height?
In the Settings menu, select Cutting height. The height can be adjusted from 30 to 60 mm in 1 mm steps using the arrow keys.
Can I use the mower on multiple lawn areas?
Yes. The main area is mowed automatically. Secondary areas require manual transport of the device. Activate the Secondary area function in the settings and set the mowing duration.
How to change the cutting blades?
Turn off the device, turn it over, and unscrew the retaining screws. Replace worn blades with original AL-KO parts. Blades can be mounted rotated by 180° to double their lifespan.
What does error code CN001 mean?
CN001 indicates that the tilt sensor has been triggered (slope too steep or device lifted). Place the device on a flat surface and acknowledge the error.
The battery discharges quickly, what to do?
Check the cutting height (too low increases consumption). Clean the charging contacts and the station. If the problem persists, the battery may have reached its lifespan – contact customer service.
Can I program the mower to mow at specific times?
Yes. In the Programs menu > Weekly schedule, you can set the days and time slots for normal mowing or border mowing. Each day can have different slots.
How to protect the mower against theft?
The device is protected by a PIN code (changeable) and a PUK code. After 3 incorrect PIN entries, the PUK is requested. Keep these codes in a safe place.
What to do in case of rain?
The integrated rain sensor can be activated in the settings. If it rains, the mower returns to the base station and resumes mowing after drying and an adjustable delay (default 30 minutes).

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USER MANUAL Robolinho 4100 AL-KO

natural_image Line drawing of a robotic vacuum cleaner (no text or symbols)

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Inhaltsverzeichnis

Deutsch 8

English 42

Nederlands 74

Français....107

Italiano 142

Polski....174

Česky 209

Slovenská 241

Magyarul....273

Dansk 306

Svensk....337

Suomi 367

© 2017

AL-KO KOBER GROUP Kötz, Germany

This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of the AL-KO KOBER GROUP.

01 b 1 - 2 m X1 f ≥ 15 cm ≥ 15 cm j ≥ 35 cm ≥ 1 m X0 ≥ 1 m 1 a ≥ 1 m d < 60 cm NF e i ≥ 30 cm X3 ≥ 15 cm ≥ 15 cm 30 cm HF h g 30 cm 0 cm

AL-KO Robolinho 4100 - Inhaltsverzeichnis - 2

flowchart
graph TD
    A["Start"] --> B["a"]
    B --> C["1"]
    C --> D["X0"]
    D --> E["j"]
    E --> F["i"]
    F --> G["h"]
    G --> H["x1"]
    H --> I["g"]
    I --> J["X5"]
    J --> K["HF"]
    K --> L["f"]
    L --> M["X3"]
    M --> N["e"]
    N --> O["d"]
    O --> P["X2"]
    P --> Q["f"]
    Q --> R["X4"]
    R --> S["e"]
    S --> T["NF"]
    T --> U["b"]
    U --> V["c"]
    V --> W["End"]

03
Technical diagram showing assembly steps of a mechanical device with labeled components

04
Technical diagram showing exploded and assembled views of a device with numbered components, likely for assembly or maintenance instructions.

Diagram of a battery pack connection with numbered parts and labeled components

Technical diagram of a mechanical device with numbered components and labeled parts, including zoomed-in views for component 8.

06 ≥ 15 cm

07 ≥ 15 cm ≥ 15 cm ≥ 15 cm a ≥ 15 cm b ≥ 15 cm ca. 10 cm

08 ① ③ ②

09 ① ② ③ ④

10 1 m 1 m

Technical diagram of a device with labeled parts, showing a plug and cable connection

AL-KO Robolinho 4100 - Inhaltsverzeichnis - 13

Exploded diagram of a robotic vacuum cleaner with labeled parts including air purifier, control panel, and display unit

Nr. Bauteil

Nr. Bauteil

Nr. Bauteil

www.al-ko.com/service-contacts

1 About these operating instructions 45

1.1 Legends and signal words.... 45

2 Product description 45

2.1 Scope of supply 45
2.2 Automatic lawn mower 46
2.3 Symbols on the appliance 46
2.4 Control panel 47
2.5 Display.... 47
2.6 Menu structure 48
2.7 Base station.... 49
2.8 Integrated battery 49
2.9 Functional description 50
2.10 Integration in innogy SmartHome 50

2.10.1 AL-KO inTOUCH app 50

2.10.2 innogy SmartHome app.... 50

3 Safety 51

3.1 Intended use.... 51
3.2 Possible misuse 51
3.3 Safety and protective devices 51

3.3.1 PIN and PUK input 51
3.3.2 Sensors 52

3.4 Safety instructions 52

3.4.1 Operator 52
3.4.2 Safety of persons and animals 53
3.4.3 Appliance safety 53
3.4.4 Electrical safety 53

4 Installation.... 54

4.1 Unpacking the machine.... 54
4.2 Planning the mowing areas (01).... 54
4.3 Preparing the mowing areas 54
4.4 Setting up the base station (03/a) 55
4.5 Installing the boundary cable.... 55

4.5.1 Connecting the boundary cable to the base station (04).... 55
4.5.2 Routing the boundary cable (01) 55
4.5.3 Excluding obstacles.... 56
4.5.4 Enclosing corridors (01/i).... 56
4.5.5 Excluding downward slopes 56
4.5.6 Creating loops of cable (08) 56
4.5.7 Typical faults in cable routing (02).... 56

4.6 Connecting the base station to the power source (05).... 57
4.7 Checking the connections on the base station (05) 57

5 Start-up 57

5.1 Charging the rechargeable battery (09) 57
5.2 Making the basic settings 58
5.3 Setting the cutting height.... 58
5.4 Carrying out an automatic calibration movement 58

6 Operation....59

6.1 Starting the appliance manually 59
6.2 Cancelling mowing 59
6.3 Mowing the secondary area (01/NF) 59

7 Settings....59

7.1 Calling up the setting – General 59
7.2 Setting the cutting height.... 59
7.3 Activating/deactivating the button tones 59
7.4 Setting the rain sensor 60
7.5 Activating/deactivating Eco mode 60
7.6 Setting the mowing program 60

7.6.1 Setting the mowing program – General.... 60
7.6.2 Setting the start points.... 60
7.6.3 Setting the mowing times 61

7.7 Edge mowing with a manual start 61
7.8 inTOUCH 61
7.9 Setting the secondary area mowing 62
7.10 Setting the display contrast 62
7.11 Setting lock 62
7.12 Recalibrating 62
7.13 Restoring factory settings 62

8 Displaying information 62
9 Maintenance and care 63

9.1 Cleaning 63
9.2 Regular checks.... 63
9.3 Replacing the cutting blades 64
9.4 Replacing the fuse on the transformer (11).... 64

10 Transport 64
11 Storage 65

11.1 Storing the automatic lawn mower 65
11.2 Storing the base station.... 65
11.3 Winter storage of the boundary cable 65

12 Disposal 65
13 After-Sales / Service 67

14 Help in case of malfunction.... 67

14.1 Correcting appliance and handling faults 67
14.2 Fault codes and troubleshooting 69

15 Guarantee....73

16 EU declaration of conformity.... 73

1 ABOUT THESE OPERATING INSTRUCTIONS

The German version is the original operating instructions. All additional language versions are translations of the original operating instructions.
It is essential to carefully read through these operating instructions before start-up. This is essential for safe working and trouble-free handling.
■ Always safeguard these operating instructions so that they can be consulted if you need any information about the appliance.
■ Only pass on the appliance to other persons together with these operating instructions.
■ Comply with the safety and warning information in these operating instructions.

1.1 Legends and signal words

AL-KO Robolinho 4100 - Legends and signal words - 1

DANGER!

Denotes an imminently dangerous situation which will result in fatal or serious injury if not avoided.

AL-KO Robolinho 4100 - DANGER! - 1

WARNING!

Denotes a potentially dangerous situation which can result in fatal or serious injury if not avoided.

AL-KO Robolinho 4100 - WARNING! - 1

CAUTION!

Denotes a potentially dangerous situation which can result in minor or moderate injury if not avoided.

IMPORTANT!

Denotes a situation which can result in material damage if not avoided.

AL-KO Robolinho 4100 - IMPORTANT! - 1

NOTE

Special instructions for ease of understanding and handling.

2 PRODUCT DESCRIPTION

This document describes a fully automatic, battery operated automatic lawn mower which moves freely on a grass surface. The cutting height can be adjusted.

2.1 Scope of supply

The items listed here are part of the scope of supply. Check that all items are included:

Exploded view diagram of a robotic vacuum cleaner with labeled parts including top, front, back, and interior compartments

No. Component

1 Automatic lawn mower
2 Quickstart guide
3 Operating instructions
4 Extension plate
5 Base station
6 Transformer

2.2 Automatic lawn mower

Technical diagram of a robotic arm with numbered parts for identification and assembly reference.

No. Component

1 STOP key (stops the appliance immediately and the cutting blade within 2 s)
2 Control panel with display (under cover flap)
3 Contact surfaces
4 Lateral depression for gripping
5 Bumper
6 Front rollers (steering)
7 Drive wheels
8 Mower deck
9 Blade plate
10 Carrier bar
11 Fastening screw
12 Clearer blade
13 Cutting blade

2.3 Symbols on the appliance

Symbol Meaning

AL-KO Robolinho 4100 - Symbols on the appliance - 1Keep other people out of the danger area.
AL-KO Robolinho 4100 - Symbols on the appliance - 2Pay special attention when handling this product.
AL-KO Robolinho 4100 - Symbols on the appliance - 3Keep your hands and feet away from the blade system.
AL-KO Robolinho 4100 - Symbols on the appliance - 4Maintain a safety distance.
AL-KO Robolinho 4100 - Symbols on the appliance - 5Read the operating instructions before starting operation.
AL-KO Robolinho 4100 - Symbols on the appliance - 6Enter the PIN in order to start the appliance.
AL-KO Robolinho 4100 - Symbols on the appliance - 7Do not ride on the appliance.

2.4 Control panel
1 2 3 4 HOME MENU ON/OFF START PAUSE 5 6 7

No. Component

1HOME: Cancel mowing, the appliance returns to its base station. It starts on the next day automatically again at the set mowing time.
2MENU: Call up the main menu.
3The display shows the current operating status of the appliance, the name of the selected menu, its menu items and the functions to be selected.
4▲▼: Select the menu items, increase and decrease numerical values, select between settings.
5START PAUSE: Start mowing manually and stop mowing or immediately resume it again after pressing the home button (HOME)
6—□: Function keys. Call up the function that is displayed directly above the button on the display.
7ON/OFF: Switch the appliance on and off.

2.5 Display
Main Menu Settings Information Back Confirm

No. Display

1 Name of the selected menu (here: "Main Menu")
2 Menu items in the menu. Only two menu items are ever displayed (here: "Settings" and "Information"). Further menu items can be displayed with the arrow keys (▲▼)
3 Functions for the selected menu item (here: "Settings") can be called up with the function keys ( ) below the menu.

■ : Press the left function key.
■ : Press the right function key.

4 Asterisk for marking the displayed menu item (here: "Settings")

2.6 Menu structure

Main MenuProgramsWeekly Program see chapter 7.6 "Setting the mowing program", page 60
Entry Point see chapter 7.6.2 "Setting the start points", page 60
Program Info see chapter 8 "Displaying information", page 62
SettingsTime see chapter 5.2 "Making the basic settings", page 58
Date see chapter 5.2 "Making the basic settings", page 58
Language see chapter 5.2 "Making the basic settings", page 58
Cutting Height see chapter 7.2 "Setting the cutting height", page 59
PIN-Code see chapter 5.2 "Making the basic settings", page 58
Key clicks see chapter 7.3 "Activating/deactivating the button tones", page 59
inTOUCH see chapter 7.8 "inTOUCH", page 61
Rain sensor see chapter 7.4 "Setting the rain sensor", page 60
After rain delay see chapter 7.4 "Setting the rain sensor", page 60
EcoMode see chapter 7.5 "Activating/deactivating Eco mode", page 60
Margin mowing see chapter 7.7 "Edge mowing with a manual start", page 61
Sub zone active/disabled see chapter 7.9 "Setting the secondary area mowing", page 62
Display contrast see chapter 7.10 "Setting the display contrast", page 62
Safety settings see chapter 7.11 "Setting lock", page 62
Reset calibration see chapter 7.12 "Recalibrating", page 62
Factory reset see chapter 7.13 "Restoring factory settings", page 62
InformationBlades service see chapter 8 "Displaying information", page 62
Hardware see chapter 8 "Displaying information", page 62
Software see chapter 8 "Displaying information", page 62
Program Info see chapter 8 "Displaying information", page 62
Failures see chapter 8 "Displaying information", page 62

2.7 Base station

Technical diagram of a device with numbered components, showing internal structure and assembly steps

No. Component

1 HOME button
2 Charging contacts
3 Base plate
4 Extension plate
5 Spring force terminals for boundary cable
6 Low voltage cable
7 Cover
8 LEDs for status display

2.8 Integrated battery

The battery is installed permanently in the appliance and may not be changed by the user.

AL-KO Robolinho 4100 - Integrated battery - 1

NOTE

Fully charge the rechargeable battery before using it for the first time. The rechargeable battery can be charged in any charge status. Interrupting charging does not damage the rechargeable battery.

The rechargeable battery can only be charged after the appliance has been switched on.

The integrated battery is partially charged on delivery. The battery is regularly recharged during normal operation. The appliance returns to its base station for this.

The integrated electronic control unit with a monitoring function terminates the charging procedure when a 100% charge status is reached.

The charging process only functions with perfect contact of the charging contacts on the base station with the contact surfaces of the appliance.

The built-in protection circuit prevents the battery from being charged at temperatures above 45 °C. This prevents irreparable damage to the battery.

If the operating time of the battery is reduced in spite of it being fully charged, have the battery replaced by a new genuine battery. This task should be carried out by an AL-KO dealer, technician or service partner.

If the battery charge level has dropped below the threshold set by the manufacturer as a result of ageing or excessively long storage, this means it can no longer be recharged. Have the battery and the monitoring electronic control unit checked by an AL-KO dealer, technician or service partner, and replace them if necessary.

The battery status is shown on the display. Check the battery status after about 3 months in storage. To do so, switch on the appliance and read off the battery status. If the rechargeable battery is now only charged to approx. 30% or less, place the appliance in the base station and switch it on so the rechargeable battery is charged. If the charging station was removed to store the base station (see chapter 11.2 "Storing the base station", page 65), first mount it again in reverse order and connect the base station to the mains supply again.

If electrolyte has escaped into the appliance: Have the appliance repaired by an AL-KO service centre.

If the rechargeable battery has been removed from the appliance: If the eyes or hands have come into contact with escaped electrolyte, flush them immediately with water. Immediately consult a doctor.

2.9 Functional description

Moving on the grass surface

The automatic lawn mower moves freely in a mowing area delimited by a boundary cable. The appliance is oriented by sensors that detect the magnetic field of the boundary cable.

If the appliance encounters an obstacle, it stops and then continues in another direction. If the appliance detects moisture, it automatically returns to the base station. If the appliance gets into a situation where it cannot operate, this is indicated by a message on the display.

Mowing and charging

The mowing phases alternate constantly with the charging phases. If the charge of the rechargeable battery drops to a specific value (display: 0 %) during mowing, the appliance returns to the base station along the boundary cable.

Pre-set mowing programs are available for mowing, and also include the lawn and edge mowing function. These mowing programs can be changed.

2.10 Integration in innogy SmartHome

The robot lawn mower can be integrated in an in-nogy SmartHome environment and linked with other appliances. This enables the convenient control, setting and monitoring of the robot lawn mower via app from a mobile appliance.

For this, the robot lawn mower must be connected with an innogy SmartHome gateway via Lemonbeat and the AL-KO inTOUCH app or the innogy SmartHome app must be installed on a mobile appliance.

AL-KO Robolinho 4100 - Integration in innogy SmartHome - 1

NOTE

The mobile appliance being used requires a radio connection in order to use innogy SmartHome.

If the radio connection of the mobile appliance is interrupted, no signals can be transmitted to the robot lawn mower.

2.10.1 AL-KO inTOUCH app

The AL-KO inTOUCH app is available for Android-based and iOS-based appliances:

QR code image containing encoded data, no visible human-readable text

After installing the app, the user must first log in.

AL-KO Robolinho 4100 - AL-KO inTOUCH app - 2

NOTE

Registration is not absolutely necessary, but offers some additional functions.

The Quick Installation Guide is automatically called up the first time the app is started. Then, the robot lawn mower can be integrated in the SmartHome environment in the “Appliances” menu.

AL-KO Robolinho 4100 - NOTE - 1

NOTE

An innogy account is required for integration.

AL-KO Robolinho 4100 - NOTE - 1

NOTE

The robot lawn mower must be ready to receive in order to be integrated (see chapter 7.8 "inTOUCH", page 61).

Besides remote access to integrated robot lawn mowers or other linked appliances, the AL-KO in-TOUCH app offers other features such as product registration, gardening tips, gardening manual or push notifications in the event of a fault.

2.10.2 innogy SmartHome app

The innogy SmartHome app is available for Android-based and iOS-based appliances as well as browser-based web applications.

Further information on the innogy SmartHome app is available at https://home.innogy-smarthome.de as well as in the documentation of the app.

3 SAFETY

3.1 Intended use

This appliance is intended solely for use in non-commercial applications. Any other use (as well as unauthorised conversions or add-ons) are regarded as contrary to the intended use and will result in exclusion of the warranty as well as loss of conformity (CE mark); the manufacturer will thus decline any responsibility for damage and/or injury suffered by the user or third parties.

The application limits of the appliance are:

■ Max. area: 2000 m²
■ Max. upward/downward slope: 40 % (22°)
■ Max. lateral inclined angle: 40 % (22°)
■ Temperature:

  • Charging: 0 – 45 °C
    ■ Mowing: 0 – 55 °C

3.2 Possible misuse

This machine is not suitable for use in public gardens, parks, sports stadiums, and in agriculture and forestry.

3.3 Safety and protective devices

WARNING! Risk of injury

Defective and disabled safety and protective devices can lead to serious injury.

■ Have any defective safety and protective devices repaired.
■ Never disable safety and protective devices.

3.3.1 PIN and PUK input

The appliance can only be started by entering a PIN (Personal Identification Number). This prevents the appliance from being switched on by unauthorised persons. The PIN can be changed.

If the PIN is entered incorrectly 3 times, the PUK (Personal Un-blocking Key) must be entered. If this is also entered incorrectly, the user must wait 24 hours until entering it again.

The PIN and PUK input also serves as an anti-theft device:

- Keep the PIN and PUK so that they are inaccessible to unauthorised persons.

3.3.2 Sensors

The appliance is provided with several safety sensors. It does not restart automatically after being switched off by a safety sensor. The error message is shown on the display and must be acknowledged. The reason for the triggering of the sensor must be resolved.

Lifting sensor

If the appliance is raised by the housing during operation, the travel drive switches off and the cutting blades are stopped.

Bump sensors for obstacle detection

The appliance is equipped with sensors that ensure it changes its direction of travel if it encounters obstacles. When it encounters an obstacle, the top part of the deck is shifted slightly and the shock sensor triggered.

Tilt sensor in direction of travel/sideways

If an upward or downward slope or a laterally inclined angle of 22^ (40 %) is reached in the direction of travel, the appliance is turned or the appliance changes its direction of travel.

Rain sensor

The appliance is equipped with a rain sensor that (when activated) interrupts the mowing procedure in case of rain, and ensures that the appliance returns to the base station.

AL-KO Robolinho 4100 - Rain sensor - 1

NOTE

The appliance can be operated reliably in the immediate vicinity of other automatic lawn mowers. The signal used in the boundary cable corresponds to the standard defined by the European Garden Machinery Industry Federation (EGMF) with regard to electromagnetic emissions.

AL-KO Robolinho 4100 - NOTE - 1

3.4 Safety instructions

3.4.1 Operator

■ Young people under 16 years of age and people who do not know the operating instructions are not allowed to use the appliance. Heed any country-specific safety regulations concerning the minimum age of the user.

■ Do not operate the appliance if you are under the influence of alcohol, drugs or medication.

3.4.2 Safety of persons and animals

In areas accessible to the public, affix warning information with the following content around the mowing area:

AL-KO Robolinho 4100 - Safety of persons and animals - 1

IMPORTANT!

Automatic lawn mower!

Do not approach the appli- ance!

Supervise children.

■ Make sure that children are not present in the vicinity of the appliance when it is operating or climb onto the appliance and do not play with the appliance.
■ Sitting on the appliance and reaching into the cutting blade is forbidden.
- Keep body and clothes away from the cutting unit.

3.4.3 Appliance safety

■ Before working, make sure that there are no objects (e.g. branches, glass or metal pieces, and items of clothing, stones, garden furniture, garden utensils or toys) in the work area of the appliance.

They can damage the cutting blade of the appliance or can be damaged by the appliance.

■ Only use the appliance under the following conditions:

■ The appliance is not soiled.
■ The appliance shows no damage or wear.
■ All controls function properly.
The base station and transformer as well as their electrical supply cables are undamaged and function properly.

■ Always replace defective parts with original spare parts from the manufacturer.
■ Have the appliance repaired if it has been damaged.
■ The user of the appliance is responsible for accidents of the appliance involving other persons or their property.

3.4.4 Electrical safety

■ Never operate the appliance when a lawn sprinkler is operating on the mowing area at the same time.
■ Do not spray the appliance with water.
■ Do not open the appliance.

4 INSTALLATION

4.1 Unpacking the machine

  1. Open the packaging carefully.
  2. Carefully remove all components from the packaging and check for transport damage. Note: If there is any transport damage, immediately notify your AL-KO dealer, technician or service partner in accordance with the warranty conditions.
  3. Check the scope of supply, see chapter 2.1 "Scope of supply", page 45.

If the appliance is going to be sent on, retain the original packaging and accompanying documents. They will also be required for return shipment.

4.2 Planning the mowing areas (01)

Location of the base station (01/1)

■ Shortest possible distance to the largest mowing area
Level surface
■ Protected against direct sunlight and harsh weather conditions
■ Connection option for power source
It must be possible to adhere to the distances:
■ Freely accessible to the automatic lawn mower
At least 1 m free on the left and right of the base station
A clearance of at least 35 cm to the rear from the boundary cable to the wall

Routing the boundary cable (01)

The boundary cable must be laid in a continuous loop in a clockwise direction.

Corridors between mowing areas (01/i)

A corridor is a narrow section in the grass surface and can be used to connect two mowing areas.

Main area and secondary area(s) (01)

■ Main area (01/HF): This is the grass surface on which the base station is located and whose entire surface can be mowed automatically by the appliance.
Secondary area (01/NF): If a grass surface cannot be reached by the appliance from the main area, carry the appliance to the secondary area by hand if necessary. Secondary areas can be processed using manual operation.

The main area and secondary areas are bounded by the same continuous boundary cable, however.

Location of start points (01/X0 - 01/X3)

At the specified mowing time, the appliance moves along the boundary cable to the specified start point and begins to mow there.

The start points can be used to specify which areas of the mowing area are to be mowed several times.

4.3 Preparing the mowing areas

  1. Check that the grass surface is larger than the area covered by the appliance. If the grass surface is too large, an irregularly mown lawn will result. Reduce the size of the grass surface to be mowed if necessary.
  2. Before installation of the base station and boundary cable or start-up of the appliance: Use a lawn mower to mow the grass surface to a low cutting height.
  3. Remove any obstacles on the grass surface or exclude them with the boundary cable (see chapter 4.5.3 "Excluding obstacles", page 56):

- Flat obstacles that will be run over and could damage the cutting blade (e.g. flat stones, transitions from the grass surface to the terrace or paths, plates, kerbstones, etc.)

■ Holes and protrusions in the grass surface (e.g. molehills, burrowing holes, pine cones, fallen fruit, etc.)

■ Steep ascents and descents of more than 40 % (22°)

■ Bodies of water (e.g. ponds, streams, swimming pools, etc.) and their demarcation to the grass surface

■ Shrubs and hedges that can become broader

AL-KO Robolinho 4100 - Preparing the mowing areas - 1

NOTE

Exclusions are only necessary if they cannot be detected by the bump sensors of the automatic lawn mower. Avoid too many or unnecessary exclusions.

4.4 Setting up the base station (03/a)

  1. Screw the base plate (03/1) onto the base station (03/2).
  2. Attach the extension plate (03/3) to the base plate (03/1).
  3. Place the base station (01/1) at right angles to the planned location of the boundary cable and align at ground level. Use a spirit level to check that the base station is level and adjust the position of the base station if necessary.
  4. Attach the base plate (03/1) and extension plate (03/3) with lawn pegs (03/4).

4.5 Installing the boundary cable

4.5.1 Connecting the boundary cable to the base station (04)

  1. Pull the end of the boundary cable (04/1) out of the packaging.
  2. Strip approx. 10 mm from the cable end.
  3. Insert the stripped cable end (04/3) in the spring force terminal (04/4) on the connector (04/6) of the base station (04/2).
  4. Push in the spring force terminal (04/4) with the cable end into the base plate of the base station.
  5. Put the cover cap (04/5) onto the spring force terminal (04/6).

4.5.2 Routing the boundary cable (01)

The boundary cable can be laid on the lawn and as much as 10 cm under the turf. Laying under the turf can be carried out by the dealer. Both variants can be combined with one another.

IMPORTANT!

Danger of damaging the boundary cable

If the boundary cable is damaged or cut, the transmission of the control signals to the appliance is no longer possible. In this case, the boundary cable must be repaired or replaced. The boundary cables are available from AL-KO.

■ Always route the boundary cable directly on the ground. If necessary, secure with an additional lawn peg.
■ When laying the boundary cable and during operation, protect the boundary cable from damage.
■ Do not dig or scarify in the vicinity of the boundary cable.

  1. Lead the boundary cable at least 1 m straight from the base station (01/a).
  2. Attach the boundary cable at regular intervals with lawn pegs or route it underground (at a max. depth of 10 cm).
  3. Route the boundary cable around obstacles: see chapter 4.5.3 "Excluding obstacles", page 56.
  4. Create corridors between individual mowing areas: see chapter 4.5.4 "Enclosing corridors (01/i)", page 56.

  5. Exclude excessive upward or downward slopes: see chapter 4.5.5 "Excluding downward slopes", page 56.

  6. Create loops of cable: see chapter 4.5.6 "Creating loops of cable (08)", page 56.
  7. From a distance of at least 1 m, guide the boundary cable straight to the base station (01/k).
  8. After completing the routing of the boundary cable, connect to the connector (04/7) of the base station: see chapter 4.5.1 "Connecting the boundary cable to the base station (04)", page 55.

4.5.3 Excluding obstacles

Depending on the surroundings of the working area, the boundary cable must be routed at different distances to obstacles. Use the ruler that can be removed from the packaging to determine the correct distance.

AL-KO Robolinho 4100 - Excluding obstacles - 1

NOTE

Exclusions are only necessary if they cannot be detected by the bump sensors of the automatic lawn mower. Avoid too many or unnecessary exclusions.

Distance from walls, fences, beds: min. 15 cm (01)

The appliance moves along the boundary cable with an offset of 15 cm to the outside. Therefore, route the boundary cable at a distance of at least 15 cm from walls, fences, beds, etc.

Distance from terrace edges and paved paths (06)

If the terrace or path edge is higher than the grass surface, a distance of at least 15 cm must be complied with. If the edge of the terrace or path is at the same height as the grass surface, the cable can be routed exactly along the edge.

Distance of obstacles from the boundary cable (01)

If the boundary cables are precisely folded up away from the obstacle or towards the obstacle, i.e. distance 0 cm, the appliance moves beyond the boundary cable. The boundary cables must not be crossed over (01/g).

Routing the boundary cable around corners (07)

For inwards going corners (07/a): Route the boundary cable diagonally to avoid the appliance becoming caught in the corner.
For outwards going corners with obstacles (07/b): Route the boundary cable in a point in order to avoid a collision of the appliance with the corner.
For outwards going corners without obstacles: Route the boundary cable at an angle of 90^ .

4.5.4 Enclosing corridors (01/i)

In the corridor the following distances must be complied with:

■ Total width: min. 60 cm
■ Distance of the boundary cable to the edge: 15 cm
■ Distance between the boundary cables: min. 30 cm

4.5.5 Excluding downward slopes

Downward slopes that are greater than 40 % must be excluded with the boundary cable (40 % = 40 cm downward slopes per 1 m horizontally).

4.5.6 Creating loops of cable (08)

Spare loops of cable should be incorporated at regular intervals in order to reposition the base station or to extend the mowing area even after the mowing area has been laid out.

Select the number of spare cable loops according to your own judgement.

AL-KO Robolinho 4100 - Creating loops of cable (08) - 1

NOTE

In the case of spare cable loops, do not form open loops.

  1. Lead the boundary cable around the current lawn peg (08/1) and then back to the previous lawn peg (08/3).
  2. Then lead the boundary cable to the current lawn peg (08/1) again. This creates a loop. The cables must be close together.
  3. If necessary, attach the loop to the ground in the middle with an additional lawn peg (08/2).

4.5.7 Typical faults in cable routing (02)

The boundary cable is not led away straight from the base station for at least 1 m (02/a).
- Spare cable loops of the boundary cable are not laid in an even, elongated loop (02/b).

■ The boundary cable is not routed properly around corners (02/c).
■ The boundary cable is crossed over or not routed clockwise (02/d).
The boundary cable is routed too imprecisely so that edge areas of the grass surface cannot be mowed (02/e).
■ The start points are set too far away from the base station (02/f).
The boundary cable is not routed lying directly next to itself when guided towards and back from the edge to an obstacle inside the lawn (02/g).
■ The boundary cable is routed beyond the edge of the grass surface (02/h).
- When routing the boundary cable, the minimum distance for corridors of 30 cm is undercut (02/i).
The boundary cable is routed too close (i.e. at a distance of less than 15 cm) to obstacles that cannot be driven over (02/j).

4.6 Connecting the base station to the power source (05)

  1. Place the transformer (05/1) at a dry location, protected from rain and spray.
  2. Unwind the low voltage cable (05/3) of the base station (05/4) and route (protected from damage) to the site of the transformer.
  3. Connecting the low voltage cable to the transformer:

■ Unscrew the screws of the luster terminal (05/2) until a wire of the low voltage cable can be inserted into each opening.

- Insert the wires. Note: Attention does not have to be paid to the polarity.

■ Screw in the screws of the luster terminal until the wires have been securely clamped.

  1. Plug the mains connection cable (05/5) of the transformer into the power socket.

AL-KO Robolinho 4100 - Connecting the base station to the power source (05) - 1

NOTE

We recommend connecting the transformer to the mains supply via an earth leakage circuit breaker (ELCB) with a rated leakage current < 30 mA.

4.7 Checking the connections on the base station (05)

  1. Check that both LEDs (05/8, 05/9) light. If not:

■ Disconnect the mains plug.
- Check that all plug connectors of the power source and the boundary cable are positioned correctly and check for damage.

  1. If necessary, loosen the screws (05/7) on the cover (05/6) of the base station and remove the cover.

Status indications of the LEDs

LEDs Operating states

Green(05/9)Lights up when the boundary cable is laid correctly and the loop is intact.Flashes if a loop of the boundary cable is not in order.
Yellow(05/8)Lights up if the power source is intact.Flashes if the appliance is in the base station and is being charged.

5 START-UP

This chapter describes the activities and settings that are necessary to put the automatic lawn mower into operation for the first time. For all further settings, refer to see chapter 7 "Settings", page 59.

5.1 Charging the rechargeable battery (09)

The integrated battery is partially charged on delivery. During normal operation, the battery of the appliance is regularly charged automatically.

AL-KO Robolinho 4100 - Charging the rechargeable battery (09) - 1

NOTE

Fully charge the rechargeable battery before using it for the first time. The rechargeable battery can be charged in any charge status. Interrupting charging does not damage the rechargeable battery.

The rechargeable battery can only be charged after the appliance has been switched on.

  1. Place the appliance (09/1) in the base station (09/3) so the contact surfaces of the appliance touch the charging contacts of the base station.
  2. Switch on the appliance.
  3. The display on the appliance shows: "Battery is being recharged". If not: see chapter 14 "Help in case of malfunction", page 67.

5.2 Making the basic settings

  1. Fold up the cover flap of the control panel.
  2. S ONITOFF on the appliance. The firmware, code number and type are displayed.
  3. In the menu for language selection, select:

AL-KO Robolinho 4100 - Making the basic settings - 1

  1. In the "Login" > "Enter PIN" menu, enter the pre-set PIN 0000. To do so, select the digit with ▲ confirm each time with □. After entering the PIN, access is enabled.
  2. In the "Change PIN" menu:

Under "Enter new PIN", enter a self-selected new four-digit PIN. To do so, select one digit in sequence with ▲ and confirm each time with . —
■ Under "Reenter new PIN", enter the new PIN again. If both entries are identical, the following is displayed: "PIN changed".

  1. In the "Enter date" menu, set the current date (format: DD.MM.20YY). To do so, select one digit in sequence with ▲ and confirm each time with . -
  2. In the "Enter time" > "HH:MM" menu, set the current time (format: HH:MM). To do so, select one digit in sequence with ▲▼ confirm each time with . —

The basic settings have been completed. The "Not calibrated Press Start key" status is displayed.

5.3 Setting the cutting height

The cutting height of the appliance is set in the settings menu: see chapter 7.2 "Setting the cutting height", page 59.

5.4 Carrying out an automatic calibration movement

Place the appliance at the starting position (10)

  1. Place the appliance at the starting position inside the mowing area:

At least 1 m left and 1 m in front of the base station
■ Aligned with the front side to the boundary cable

Starting the calibration movement

  1. Check that there are no obstacles in the expected movement area of the appliance. The appliance must be able to move over the boundary cable with both front wheels. Remove any obstacles if necessary.
  2. Start the appliance. The following is shown on the display:

■ "! Caution ! Starting Motors"

■ "Calibration", "Phase [1]"

During the calibration movement

To determine the signal strength inside the boundary cable, the appliance first moves twice straight beyond the boundary cable and then into the base station and comes to a stop there.

■ The "Calibration completed" message is shown on the display.
■ The rechargeable battery is being charged.

AL-KO Robolinho 4100 - During the calibration movement - 1

NOTE

The appliance must come to a stop when it moves into the base station. If the appliance does not touch the contacts when it moves into the base station, it moves further along the boundary cable. If the appliance moves through the base station, the calibration procedure has failed. In this case, the base station must be better aligned and the calibration procedure repeated.

After the calibration movement

The pre-set current mowing duration is displayed. For all further settings, refer to see chapter 7 "Settings", page 59.

6 OPERATION

6.1 Starting the appliance manually

  1. S###on the appliance. For unscheduled edge mowing: see chapter 7.7 "Edge mowing with a manual start", page 61.

  2. STARTHAUSpliance manually.

6.2 Cancelling mowing

Press the HOME on the base station (08/4) or on the appliance. The appliance moves automatically into the base station. It deletes the mowing plan of the current day and starts again the next day for the set time.
■ Press the STARTBAU on the appliance. The mowing is interrupted for half an hour.
■ Press the button on the appliance. The appliance is switched off.

AL-KO Robolinho 4100 - Cancelling mowing - 1

NOTE

In dangerous situations, the appliance can be stopped with the STOP button (09/2).

6.3 Mowing the secondary area (01/NF)

  1. Lift the appliance and place in the secondary area by hand.

  2. Switch on the appliance.

  3. CMENp the main menu.

  4. * "settings"

AL-KO Robolinho 4100 - Mowing the secondary area (01/NF) - 1

  1. * " ▲ ▼ zone mowing"

AL-KO Robolinho 4100 - Mowing the secondary area (01/NF) - 2

  1. Select the mowing time with

AL-KO Robolinho 4100 - Mowing the secondary area (01/NF) - 3

  1. START PAUSEpliance manually.

Depending on the setting: The appliance mows for the set time period and then switches off or mows until the rechargeable battery is flat.

After mowing the secondary area, place the appliance in the base station again by hand.

7 SETTINGS

7.1 Calling up the setting – General

  1. C#MENp the main menu. Note: The asterisk * in front of the menu item indicates that it has just been selected.

  2. * "settings"

AL-KO Robolinho 4100 - Calling up the setting – General - 1

  1. Select the required menu item.

AL-KO Robolinho 4100 - Calling up the setting – General - 2

  1. Make the settings. Note: The menu items are described in the following sections.

  2. RMENU to the main menu.

AL-KO Robolinho 4100 - Calling up the setting – General - 3

NOTE

Further menu items: see chapter 5.2 "Making the basic settings", page 58.

7.2 Setting the cutting height

The cutting height can be adjusted to between 3 – 6 cm with a step width of 1 mm.

  1. * "Cutting Height"

AL-KO Robolinho 4100 - Setting the cutting height - 1

- ▲▼ * "Cutting Height XXmm": Select the required cutting height.

Press "Confirm".

The blade plate sets itself to the selected cutting height first and the blades only begin to turn when the appliance begins to mow.

7.3 Activating/deactivating the button tones

  1. * "Key clicks"

AL-KO Robolinho 4100 - Activating/deactivating the button tones - 1

  1. Activating/deactivating the button tones:

■ "Activate": — Activate the button tones.

■ "Deactivate": — Deactivate the button tones.

7.4 Setting the rain sensor

AL-KO Robolinho 4100 - Setting the rain sensor - 1

NOTE

Mowing when the grass is dry reduces soiling.

By activating the rain sensor and setting a delay time, it is possible to prevent the appliance mowing when the grass is wet.

If the rain sensor is activated, the appliance moves back into the base station when the rain begins. It remains there until the rain sensor has dried. Then it waits for the time period that is set as the delay before it continues mowing.

  1. * "ain sensor"

AL-KO Robolinho 4100 - NOTE - 1

  1. Activating/deactivating the rain sensor:

■ "Activate": — Activate the rain sensor.

■ "Deactivate": — Deactivate the rain sensor.

  1. Setting the delay of the rain sensor:

■ ▲▼ *After rain delay"

- "xx hours xx minutes" Select the required value for the hour/minute in sequence with ▲▼ confirm each time with . —

7.5 Activating/deactivating Eco mode

In Eco mode, the appliance switches to energy-saving mode. This reduces the energy consumption and noise emissions.

AL-KO Robolinho 4100 - Activating/deactivating Eco mode - 1

NOTE

With high and thick grass and for thick rolled turf, this is not recommended or may not be possible.

  1. * "EcoMode"

AL-KO Robolinho 4100 - NOTE - 1

  1. Activating/deactivating Eco mode:

■ "Activate": — Activate Eco mode. ■ "Deactivate": — Deactivate Eco mode.

7.6 Setting the mowing program

7.6.1 Setting the mowing program – General

  1. CMENU the main menu.

  2. * "Programs"

AL-KO Robolinho 4100 - Setting the mowing program – General - 1

  1. Select the menu item.

AL-KO Robolinho 4100 - Setting the mowing program – General - 2

  1. Make the settings.

Note: The menu items are described in the following sections.

7.6.2 Setting the start points

Teaching-in start points

  1. Place the appliance in the base station.

  2. SONTOFF on the appliance.

  3. CMENp the main menu.

  4. * "programs"

AL-KO Robolinho 4100 - Teaching-in start points - 1

  1. * "Entry Point"

AL-KO Robolinho 4100 - Teaching-in start points - 2

  1. * "interactive teach"

AL-KO Robolinho 4100 - Teaching-in start points - 3

  1. *start interactive entry point teaching".

■ "Start". The appliance moves along the boundary cable.

■ "Set" when the appliance has reached the required start point. The start point is stored.

  1. "Set entry point 1" if no start point has been specified during the teaching-in movement. If no start point has been specified here, the start points are automatically specified.

  2. "Entry point x: XXm" if the last start point has been reached.

Manually specifying start points (01)

The first start point (01/X0) is pre-set and is 1 m to right of the base station. Up to 9 other start points (X1 to X9) can be programmed behind this point. When specifying the start points, heed the following:

- Do not set start points too far from the base station or too close to one another (02/f).

■ Only use as many start points as necessary.

  1. * "Entry Point"
  2. * "Onft X1 at [020m]"
    Select one digit in sequence with and confirm each time with .
  3. * "Point X2 at [075m]"
    Select one digit in sequence with confirm each time with . -

AL-KO Robolinho 4100 - Manually specifying start points (01) - 1

AL-KO Robolinho 4100 - Manually specifying start points (01) - 2

AL-KO Robolinho 4100 - Manually specifying start points (01) - 3

AL-KO Robolinho 4100 - Manually specifying start points (01) - 4

AL-KO Robolinho 4100 - Manually specifying start points (01) - 5

  1. If necessary, specify further start points.

AL-KO Robolinho 4100 - Manually specifying start points (01) - 6

  1. RMENU to the main menu.

7.6.3 Setting the mowing times

AL-KO Robolinho 4100 - Setting the mowing times - 1

NOTE

There must be at least 30 min. between programming the mowing times and the mowing start. If not, the appliance only starts at the next programmed mowing time.

In the "Weekly Program" menu item, the days of the week and time periods when the appliance should mow are set. Adapt these settings to the size of your garden if necessary. If unmown areas are still visible after approx. one week, increase the mowing periods.

  1. * "Weekly Program"

AL-KO Robolinho 4100 - NOTE - 1

*All Days [X]": The appliance mows every day at the set times. If "All Days [ ]" is shown, the appliance only mows on the set days of the week.

* "Monday [X]"...*"Sunday [X]": The appliance mows for the set time periods on the set day of the week. If "Monday [ ]" is shown, for example, the appliance does not mow on the respective day.

■ "Change": Activate the respective day [X] or deactivate it [ ], and set the time periods, type of mowing and the start points.

  1. Make the settings for every day or the respective day:

For example, *" [M] 07:00-10:00 [?]": Normal mowing [M] from 07:00 - 10:00 am with automatically changing start point 0 - 9 [?].

For example, *[R] 16:00-18:00 [1]": The appliance starts with edge mowing [R] at 4 pm and moves along the entire boundary cable. The area mowing then begins at start point 1 [1]. At 6 pm or as soon as the rechargeable battery is discharged, the appliance moves back to the base station.

■ "Change": Change the selected setting.

■ "Continue": Confirm the changes setting and continue to the next setting.

  1. "Save": Save all changed settings of the menu item.

7.7 Edge mowing with a manual start

For a manual start, the setting can be made here that the appliance begins with edge mowing.

Carrying out the edge mowing at the programmed mowing time periods: see chapter 7.6.3 "Setting the mowing times", page 61.

  1. * " margin mowing"

  2. * "▲" manual start"

AL-KO Robolinho 4100 - Edge mowing with a manual start - 1

AL-KO Robolinho 4100 - Edge mowing with a manual start - 2

7.8 inTOUCH

An existing connection to a gateway can be disconnected. This means the appliance is ready to establish a new connection for 30 minutes.

AL-KO Robolinho 4100 - inTOUCH - 1

NOTE

To establish a connection later, the connection must first be disconnected again, even if the appliance was not previously connected with a gateway.

  1. * "▲" TOUCH"

AL-KO Robolinho 4100 - NOTE - 1

  1. "Reset connection" Appliance reports: "Done".

  2. Confirm with and return to the menu.

7.9 Setting the secondary area mowing

  1. * "sun zone mowing"

AL-KO Robolinho 4100 - Setting the secondary area mowing - 1

  1. Setting the mowing time periods:

■ ▲▼ "inactive": Secondary area mowing is switched off.
▲▼ "active": The appliance mows until the rechargeable battery is flat.
■ ▲▼ "Mowing time in min": — The appliance mows the secondary area for the set time period. The following mowing time periods can be set: 30/60/90/120/until rechargeable battery flat.

7.10 Setting the display contrast

If the display is difficult to read, e.g. in sunlight, the display can be improved by changing the display contrast.

  1. * "display contrast"

AL-KO Robolinho 4100 - Setting the display contrast - 1

  1. Increase/decrease the display contrast.

7.11 Setting lock

If the setting lock is deactivated, the PIN must only be entered when acknowledging safety-relevant faults.

  1. *" ▲▼ety settings"

AL-KO Robolinho 4100 - Setting lock - 1

  1. Activating/deactivating the setting lock:

■ "Activate": — Activate the setting lock.
■ "Deactivate": Deactivate the setting lock.

7.12 Recalibrating

If the position or length of the boundary cable has been changed or the appliance no longer finds the boundary cable, recalibration is necessary.

AL-KO Robolinho 4100 - Recalibrating - 1

  1. "Reset calibration"
  2. "Reset loop calibration data?"
  3. Carrying out a calibration movement: see chapter 5.4 "Carrying out an automatic calibration movement", page 58.

7.13 Restoring factory settings

The factory settings of the appliance can be restored, e.g. before selling the appliance.

  1. * factory reset"

AL-KO Robolinho 4100 - Restoring factory settings - 1

message: "Factory reset completed"

8 DISPLAYING INFORMATION

The "Information" menu is used for displaying machine data. No settings can be made in this menu.

  1. CMENp the main menu.

  2. *Information"

AL-KO Robolinho 4100 - DISPLAYING INFORMATION - 1

  1. Select the menu item.

AL-KO Robolinho 4100 - DISPLAYING INFORMATION - 2

Note: The menu items are described in the following sections.

  1. R MENO to the main menu.

"Blades service"

Shows in how many operating hours a blade service is required. The counter can be reset manually. Have the blade service carried out by an AL-KO dealer, technician or service partner.

Reset the counter for blade service:

  1. "Confirm"

AL-KO Robolinho 4100 - "Blades service" - 1

"Hardware"

Shows information on the appliance, such as type, year of manufacture, operating hours, serial identification number, number of mowing inserts, total mowing time, number of charging cycles, total charging time, length of the loop of the boundary cable.

"Software"

Shows the firmware version.

"Program Info"

Shows current settings such as the total weekly mowing time.

"Failures"

Shows the fault messages that last occurred with date, time and fault code.

9 MAINTENANCE AND CARE

AL-KO Robolinho 4100 - MAINTENANCE AND CARE - 1

CAUTION! Risk of injury

Sharp-edged and moving appliance parts can lead to injury.

■ Always wear protective gloves during maintenance, care and cleaning work.

9.1 Cleaning

IMPORTANT! Danger from water

Water in the automatic lawn mower and in the base station leads to dam- age on electrical compo- nents.

- Do not spray the automatic lawn mower and base station with water.

Clean the automatic lawn mower

AL-KO Robolinho 4100 - Clean the automatic lawn mower - 1

CAUTION! Danger of injury due to the cutting blade

The cutting blades are very sharp and can cause cutting injuries.

■ Wear protective gloves.
■ Make sure that parts of the body do not get into the cutting blade.

Once a week, carry out the following:

  1. Switching off the appliance.
  2. Wipe off the surface of the housing with a broom, a brush, a damp cloth or a fine sponge.
  3. Brush off the underside, mower deck and cutting blade with a brush.
  4. Check the cutting blade for damage. If necessary, replace the following: see chapter 9.3 "Replacing the cutting blades", page 64.

Cleaning the base station

  1. Regularly remove grass residues and leaves or other objects out of the base station.
  2. Wipe off the surface of the base station with a damp cloth or a fine sponge.

9.2 Regular checks

General checks

  1. Once a week, check the whole Installation for damage:

Machine
Base station
■ Boundary cable
Low voltage cable
■ Transformer with power cable

  1. Replace defective parts by original spare parts from AL-KO or have them replaced by an AL-KO service centre.

Check the rollers can move freely

Once a week, carry out the following:

  1. Carefully remove grass residues and soiling from the areas around the rollers. Use a broom and cloth for this.
  2. Check that the rollers run freely and that they can be steered.
    Note: If the rollers do not move freely or cannot be steered, have them replaced by an AL-KO service centre.

Check the contact surfaces on the automatic lawn mower

  1. Use a cloth to remove soiling and then lightly grease with contact grease.
  2. Rub any charring on the contact surfaces down to the bare metal surface with fine sand paper and then lightly grease with contact grease.

Check the charging contacts of the base station

  1. Disconnect the mains plug.
  2. Press the charging contacts in the direction of the base station and release them. The charging contacts must spring back into the initial position.
    Note: If the charging contacts do not spring back, have them replaced by the AL-KO service centre.

9.3 Replacing the cutting blades

AL-KO Robolinho 4100 - Replacing the cutting blades - 1

CAUTION!

Danger of injury due to the cutting blade

The cutting blades are very sharp and can cause cutting injuries.

■ Wear protective gloves.
■ Make sure that parts of the body do not get into the cutting blade.

IMPORTANT!

Damage to the appliance due to incorrect repair

The blade plate can be damaged by the alignment of a bent, built-in cutting blade.

■ Do not align bent cutting blades.
■ Replace bent cutting blades by original spare parts from AL-KO.

Worn or bent cutting blades must be replaced.

  1. Switching off the appliance.
  2. Put down the appliance with the cutting blades pointing upwards.
  3. Unscrew the fastening screws.
  4. Take the cutting blade out of the blade seat.
  5. Clean the blade seat with a soft brush.

AL-KO Robolinho 4100 - Damage to the appliance due to incorrect repair - 1

NOTE

The cutting blades are sharpened along the entire length and can therefore also be mounted rotated by 180^ , which doubles their runtime.

  1. Push in new cutting blades with the sharpened side pointing towards the appliance. Note: It is only allowed to use original spare parts from AL-KO.

  2. Insert the fastening screws again and firmly tighten.

As a rule, the clearer blades do not need to be replaced.

In case of stubborn dirt that cannot be removed with a brush, the blade plate must be replaced because an imbalance can lead to increased noise levels, greater wear and malfunctions.

9.4 Replacing the fuse on the transformer (11)

If the transformer no longer provides any current although the mains voltage supply is intact:

  1. Disconnect the transformer (11/2) from the mains supply.
  2. Unscrew the fuse cover (11/1) including the fuse from the transformer (11/2).
  3. Check the fuse. If defective, insert a new fuse with the same rating (2.5 A, slow blow).
  4. Insert the new fuse in the fuse cover.
  5. Screw in the fuse cover including the fuse into the transformer.

10 TRANSPORT

For transporting the appliance, e.g. from the main area to the secondary area, proceed as follows:

  1. STOPing the appliance.
  2. Switching off the appliance.
  3. Lift the appliance by the carrier bar:
    ■ Do not touch the cutting blades.
    ■ The cutting blades must always point away from the body.

11 STORAGE

11.1 Storing the automatic lawn mower

The appliance must be stored over winter or when it is to be taken out of service for an expected duration of longer than 30 days.

  1. Fully charge the rechargeable battery (see chapter 5.1 "Charging the rechargeable battery (09)", page 57).

  2. Thoroughly clean the appliance (see chapter 9.1 "Cleaning", page 63).

  3. Store the appliance:

■ upright on all wheels

■ at a dry, lockable location protected from frost

■ out of the reach of children

11.2 Storing the base station

The base station can, but does not have to be put into storage. However, the storage prevents premature ageing, such as fading of the colour, corrosion of the charging contacts and the spring force terminals.

If the base station remains outdoors:

  1. Remove the low-voltage cable from the transformer and roll together.
  2. Put the transformer into storage.
  3. Grease the charging contacts with contact grease.

When the base station is to be put into storage:

  1. First, carry out all work mentioned above.
  2. Disconnect the base station from the boundary cable.
  3. Remove the base station and remove any soiling with a broom and a slightly damp cloth.

  4. Store the base station:

■ at a dry, lockable location protected from frost
out of the reach of children

11.3 Winter storage of the boundary cable

The boundary cable can remain in the ground and does not need to be removed.

  1. When the base station has been put into storage: Grease the stripped cable ends with contact grease and wrap with adhesive tape. This protects the cable ends against corrosion.

12 DISPOSAL

Information on the German Electrical and Electronic Equipment Act (ElectroG)

AL-KO Robolinho 4100 - Information on the German Electrical and Electronic Equipment Act (ElectroG) - 1

■ Electrical and electronic appliances do not belong in household waste, but should be collected and disposed of separately.
■ Used batteries or rechargeable batteries that are not installed permanently in the old appliance must be removed before disposal. Their disposal is regulated by the battery law.
- Owners or users of electrical and electronic appliances are obliged by law to return them after use.
The end user bears personal responsibility for deleting his personal data from the old appliance to be disposed of.

The symbol of the crossed-through rubbish bin means that electrical and electronic appliances may not be disposed of in the household rubbish. Electrical and electronic appliances can be handed in at no charge at the following places:

■ Public service disposal or collection points (e.g. municipal building yards)
■ Points of sale of electrical appliances (stationary and online) provided traders are obliged to take them back or offer this voluntarily.

These statements only apply to appliances that are installed and sold in the countries of the European Union and are subject to European Directive 2012/19/EU. Different provisions may apply to the disposal of electrical and electronic appliances in countries outside the European Union.

Information on German Battery Act (BattG)

AL-KO Robolinho 4100 - Information on German Battery Act (BattG) - 1

■ Used batteries and rechargeable batteries do not belong in household waste, but should be collected and disposed of separately.

For safe removal of batteries or rechargeable batteries from the electrical appliance and for information on their type or chemical system, follow the further information within the operating or installation instructions.
- Owners or users of batteries and rechargeable batteries are obliged by law to return them after use. The return is limited to the handover of customary household quantities.

Used batteries can contain harmful substances or heavy metals that can cause damage to the environment and human health. Reuse of the used batteries and use of the resources contained therein contributes to the protection of these two essential commodities.

The symbol of the crossed-through rubbish bin means that batteries and rechargeable batteries may not be disposed of in household rubbish.

In addition, if the symbol Hg, Cd or Pb appears under the rubbish bin, this stands for the following:

■ Hg: Battery contains more than 0.0005 % mercury
Cd: Battery contains more than 0.002 % cadmium
■ Pb: Battery contains more than 0.004 % lead

Rechargeable batteries and batteries can be handed in at the following places at no charge:

■ Public service disposal or collection points (e.g. municipal building yards)
■ Points of sale of batteries and rechargeable batteries
■ Disposal points of the common take-back system for the used batteries of appliances
■ Disposal point of the manufacturer (if not a member of the common take-back system)

These statements apply only to rechargeable batteries and batteries that are sold in the countries of the European Union and that are subject to European Directive 2006/66/EU. Different provisions can apply to the disposal of rechargeable batteries and batteries in countries outside the European Union.

13 AFTER-SALES / SERVICE

In the event of questions of warranty, repair or spare parts, please contact your nearest AL-KO Service Centre.

These can be found on the Internet at:

www.al-ko.com/service-contacts

14 HELP IN CASE OF MALFUNCTION

14.1 Correcting appliance and handling faults

AL-KO Robolinho 4100 - Correcting appliance and handling faults - 1

CAUTION! Risk of injury

Sharp-edged and moving appliance parts can lead to injury.

■ Always wear protective gloves during maintenance, care and cleaning work.

Malfunction Cause Remedy
The appliance does not start.Rechargeable battery is flat.Charge the appliance in the base station.
The appliance gets stuck and has dug itself in. The wheels continue to turn.Bump sensors do not trigger.Contact an AL-KO service centre.
The grass is too high.■ Increase the cutting height, then lower in stages to the required height. ■ Mow the grass short with a lawn mower.
The appliance sits on an unevenness of the grass surface.Eliminate the unevenness.
The appliance mows at the wrong time.The appliance has the incorrect time.Set the time.
The mowing duration is incorrectly set.Set the mowing times.
The appliance loses the time settings.The rechargeable battery is defective. Contact an AL-KO service centre.
Motor stops during mowing.Motor is overloaded. Switch offthe appliance, set on level ground or shorter grass and restart.
Rechargeable battery is flat.Charge the rechargeable battery.
The cutting blades are blunt.Replace the cutting blade.
Mowing result is uneven. Mowing time is too short. Program longer mowing times.
Rechargeable battery operating time is significantly shorter.Cutting height level is too low.Increase the cutting height, then lower in stages to the required height.
Grass is too long or too wet.■ Turn over the cutting blades, replace if necessary.■ Attach the cutting blade with new screws.
Appliance vibrates or the volume is too high.Imbalance on the cutting blade or in the cutting blade drive■ Clean the mower deck.■ Contact an AL-KO service centre.
Rechargeable battery cannot be charged or low battery voltage■ The charging contacts of the base station are dirty.■ The contact surfaces on the appliance are soiled.■ Clean the charging contacts and contact surfaces.
■ Base station has no power.■ Connect the base station to the power source.
■ The appliance does not touch the charging contacts.■ The contact surfaces on the appliance are burned out.■ Place the appliance in the base station and check that the charging contacts make contact.■ Contact an AL-KO service centre.
■ The fuse on the transformer is defective.■ Change the fuse (see chapter 9.4 "Replacing the fuse on the transformer (11)", page 64).
The service life of the rechargeable battery has expired.■ Contact an AL-KO service centre.
The charging electronics are faulty.■ Contact an AL-KO service centre.

AL-KO Robolinho 4100 - CAUTION! Risk of injury - 1

NOTE

If you encounter any malfunctions that are not listed in this table or that you cannot rectify yourself, please contact our customer service.

14.2 Fault codes and troubleshooting

Fault code Cause Remedy
CN001: Tilt sensor The inclination sensor has been triggered:■ Max. tilt exceeded■ The appliance has been carried■ Slope too steepPlace the appliance on a flat surface and acknowledge fault.
CN002: Lift sensor The lift sensor has triggered:■ The appliance cover has been deflected upwards by lifting or by an obstacle.Remove the obstacle.
CN005: Bumper deflectedThe appliance has driven into an obstacle and cannot free itself (e.g. collision close to the base station).■ Place the appliance on the free, designated grass surface.■ Correct the location of the boundary cable.
CN007: No loop signal■ No loop signal■ The boundary cable is faulty.■ Loop signal is too weak.■ Check the LEDs on the base station.■ Check the power source of the base station. Disconnect and reconnect the transformer.■ Check the boundary cable for damage. Repair the defective cable.
CN008: Loop signal weak■ Loop signal too weak■ Boundary cable buried too deep■ Check the LEDs on the base station.■ Check the power source of the base station. Disconnect and reconnect the transformer.■ Raise the boundary cable to the prescribed height; attach directly on the grass if necessary.
CN010: Bad position■ The appliance is outside the designated grass surface.■ The boundary cable has been routed in a criss-cross pattern.■ Place the appliance on the free, designated grass surface.■ Correct the location of the boundary cable around curves and obstacles. Eliminate the criss-crossing of the cable.
CN011: Escaped robotThe appliance is outside the designated grass surface.Correct the location of the boundary cable around curves and obstacles.
CN012: Cal: no loopCN015: Cal: outsideFault during the calibration:■ The appliance cannot find the boundary cable.■ Check the LEDs on the base station.■ Check the power source of the base station. Disconnect and reconnect the transformer.■ Place the appliance at the prescribed calibrating position; align precisely at right angles. Appliance must be able to drive over the boundary cable.
CN017: Cal: signal weakFault during the calibration:■ Loop signal too weak■ No loop signal■ The boundary cable is faulty.■ Place the appliance at the prescribed calibrating position; align precisely at right angles.■ Check the power source of the base station. Disconnect and reconnect the transformer.■ Check the boundary cable for damage.
CN018: Cal: Colli-sionFault during the calibration:■ The appliance has bumped into an obstacle.Remove the obstacle.
CN038: Battery The rechargeable battery is flat:
■ Loop of the boundary cable is too long, too many islands.
■ When charging, no contact to the charging contacts
■ Obstacles close to the base station
■ The appliance has got stuck.
■ The appliance does not find the base station.
■ The rechargeable battery is depleted.
■ The charging electronics are faulty.
CN099: Recov escape Automatic fault rectification not possible■ Manually acknowledge the malfunction message.■ If the fault reoccurs: Have the appliance checked by a service centre of the manufacturer.
CN104: Battery over heating■ Rechargeable battery has overheated (more than 60 °C). No discharging is possible.■ Emergency switch-off by monitoring electronic control unit■ Switch off the appliance and let the rechargeable battery cool down.■ Do not place the appliance on the base station.
CN110: Blade motor over heatingMowing motor has overheated (more than 80 °C).■ Switch off the appliance and let it cool down.■ If the fault reoccurs: Have the appliance checked by a service centre of the manufacturer.
CN119: R-Bumper deflectedCN120: L-Bumper deflectedThe appliance has moved onto an obstacle and cannot free itself.Remove the obstacle.
CN128: Recov ImpossibleThe appliance has moved onto an obstacle and cannot free itself.Remove the obstacle.
The appliance is outside the designated grass surface.Place the appliance on the free, designated grass surface.Correct the location of the boundary cable.
CN129: Blocked WL Leftwheel motor is blocked. Remove blockage.
CN130: Blocked WR Rightwheel motor is blocked.Remove blockage.

AL-KO Robolinho 4100 - Fault codes and troubleshooting - 1

NOTE

If you encounter any malfunctions that are not listed in this table or that you cannot rectify yourself, please contact our customer service.

15 GUARANTEE

We will resolve any material or manufacturing faults on the appliance during the legal warranty period for claims relating to faults, in accordance with our choice either to repair or replace. The legal warranty period is determined by the legislation of the country in which the appliance was purchased.

Our warranty promise applies only if:

■ These operating instructions are heeded
■ The appliance is handled correctly
■ Original spare parts have been used

The warranty becomes void in the case of:

■ Unauthorised repair attempts
■ Unauthorised technical modifications
Non-intended use

The guarantee excludes:

■ Paint damage that can be attributed to normal wear and tear

■ Wear parts that are marked with a frame xxxxxx (x) on the spare parts card

- Paint damage that can be attributed to normal wear and tear - Wear parts that are marked with a frame (x) on the spare parts card

The guarantee period commences with purchase by the first end user. The date on the proof of purchase is decisive. In the event of a guarantee claim, please take this guarantee declaration and the original proof of purchase, and contact your dealer or the nearest authorised customer service centre. This statement does not affect the purchaser's statutory claims for defects against the vendor.

16 EU DECLARATION OF CONFORMITY

We hereby declare that this product in its marketed form conforms to the requirements of the harmonised EU Directives, EU safety standards and the product-specific standards.

Product

Automatic lawn mower

Serial number

G1050021

Type

Robolinho 4100

Manufacturer

AL-KO Gardentech Austria GmbH

Hauptstraße 51

A-8742 Obdach

Austria

EU directives

2006/42/EC

2014/30/EU

2011/65/EU

Duly authorised person

Andreas Hedrich

Ichenhauser Str. 14

D-89359 Kötz

Germany

Harmonised standards

EN 55014-1:2006+A1:2009+A2:2011

EN 55014-2:2015

EN 61000-6-1:2007

EN 61000-3-2:2014

EN 61000-3-3:2013

EN 60335-1:2012

EN 50636-2-107:2015

EN 60335-1:2012

Obdach, 01/11/2017

AL-KO Robolinho 4100 - Harmonised standards - 1

Wolfgang Hergeth

Managing Director

VERTALING VAN DE ORIGINELE GEBRUIKERSHANDLEIDING

Inhoudsopgave

2 PRODUCTOMSCHRIJVING

Nr. Component

Nr. Component

Nr. Component

WAARSCHUWING! Risico op letsel

7.5 Eco-mode activeren/deactiveren

  1. * "handmatige start"

AL-KO Robolinho 4100 - Eco-mode activeren/deactiveren - 1

7.8 inTOUCH

8 INFORMATIE WEERGEVEN

www.al-ko.com/service-contacts

14 HULP BIJ STORINGEN

14.1 Apparaat- en hanteringsfouten verhelpen

AL-KO Robolinho 4100 - Apparaat- en hanteringsfouten verhelpen - 1

VOORZICHTIG!

Risico op letsel

N° Pièce

N° Pièce

N° Pièce

1 Touche HOME

2 Contacts de charge

3 Plaque de base

www.al-ko.com/service-contacts

14 AIDE EN CAS DE PANNES

16 DÉCLARATION DE CONFORMITÉ CE

N. Componente

N. Componente

N. Componente

1 Tasto HOME

2.10 Collegamento in innogy SmartHome

  1. * "### to X2 presso [075m]"

AL-KO Robolinho 4100 - Collegamento in innogy SmartHome - 1

www.al-ko.com/service-contacts

14 SUPPORTO IN CASO DI ANOMALIE

Wolfgang Hergeth Managing Director

TŁUMACZENIE ORYGINALNEJ INSTRUKCJI OBSŁUGI

Spis treści

Nr elementu

Nr elementu

Nr elementu

www.al-ko.com/service-contacts

14 POMOC W PRZYPADKU USTEREK

Č. Součást

Č. Součást

Č. Součást

1 Tlačítko DOMŮ

2 Nabíjecí kontakty

3 Základní deska

4 Rozšiřovací deska

www.al-ko.com/service-contacts

14 POMOC PŘI PORUCHÁCH

www.al-ko.com/service-contacts

14 POMOC PRI PORUCHÁCH

Sz. Alkatrész

Sz. Alkatrész

Sz. Alkatrész

1 HOME gomb

2 Töltöcsatlakozó

3 Alaplemez

4 Bővítőlemez

www.al-ko.com/service-contacts

14 SEGÍTSÉG ZAVAR ESETÉN

Nr. Komponent

Nr. Komponent

1 STOP-tast (stopper apparatet med det samme samt klippeknivene inden for 2 sekunder)
2 Betjeningsfelt med display (under skær-men)
3 Kontaktflader
4 Fordybninger i siden
5 Bumper
6 Forreste hjul (kan styres)
7 Drivhjul
8 Klippeskjold
9 Knivtallerken
10 Håndtag
11 Fastspændingsbolt
12 Ryddekniv
13 Kniv

2.3 Symboler på maskinen

Symbol Betydning
Technical diagram of a device with numbered components, showing exploded and assembled views of the panel.

Nr. Komponent

www.al-ko.com/service-contacts

14 HJÆLP VED FEJL

Nr. Komponent

Nr. Komponent

Nr. Komponent

"Programinformation"

www.al-ko.com/service-contacts

14 AVHJÄLPA FEL

Nro Osa

Nro Osa

Nro Osa

1 HOME-painike

2 Latauskoskettimet

3 Peruslevy

4 Laajennuslevy

www.al-ko.com/service-contacts

14 OHJEET HÄIRIÖTILANTEISSA

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Product information

Brand : AL-KO

Model : Robolinho 4100

Category : Robot mower