RBS 6014 - Industrial vacuum cleaner Kärcher - Free user manual and instructions

Product type	Vehicle washing gantry (buses, trucks, semi-trailers)
Brand	Kärcher
Model	RBS 6014
Installation height	4370 mm
Wash height	4205 mm
Installation width	1700 mm
Weight	240 kg
Power supply	400 V / 230 V / 240 V, 3~ or 1~, 50/60 Hz depending on version
Power consumption	1.1 kW
Protection type	IP54 / IP45
Water supply pressure	0.3 to 0.6 MPa (3 to 6 bar)
Water consumption	80 l/min
Max. water temperature	30 °C
Sound pressure level (L_pA)	65 dB(A)
Total oscillation value of arms	< 2.5 m/s²
Main function	Brush washing of vehicle side surfaces
Dosing pump	Integrated (depending on version) for detergent, adjustment 0-5 l/h
Safety	Emergency stop, brush safety switches
Routine maintenance	Monthly lubrication of bearings and chain, visual inspection of brushes and nozzles
Spare parts	Brushes, pad segments, bearings, valves, etc. – only Kärcher original parts
Warranty	According to local distributor conditions

Frequently Asked Questions - RBS 6014 Kärcher

What type of vehicle can be washed with the Kärcher RBS 6014?

The RBS 6014 is designed for brush washing of buses, transporters, trucks, trucks with trailer and semi-trailers. The side walls must be straight and smooth, with an inclination of less than 10°.

What are the essential safety precautions?

Before any use, read the manual. The installation must only be operated by trained personnel aged at least 18 years. In an emergency, release the brush safety switch. Never direct a water jet at electrical parts. Wear appropriate protective equipment when handling detergents.

How to correctly install the splash guard?

Attach the angle profiles to the frame using the provided rivets. The convex part of the protective strips must be directed away from the brush. Drive the rivets into the profile, the guard and the square tube, then hammer in the dowel.

How to adjust the detergent dosing pump?

Turn the rotary knob while the pump is running. The displayed percentage corresponds to the maximum pump power (e.g., 100% = 80 ml/min). For versions without a dosing pump, a mounting kit is available as an accessory.

What is the recommended washing procedure?

Park the vehicle in the center, adjust the inclination with the crank, open the shut-off valve of the nozzle tube, turn on the power, activate the dosing pump, then pull the installation along the vehicle while holding the brush safety switch. For optimal results, the spacing rollers should barely touch the vehicle.

How to maintain the brushes?

Check the seating of the segments and the end clips quarterly. The brush diameter must be greater than 870 mm. To replace a brush, disassemble the half-shells in pairs, offsetting them by 90°, then mount the new ones respecting the orientation of the bristles.

What to do in case of frost?

Protect the water-carrying parts from frost. Turn off the water supply, purge with compressed air, then run the brush to eject residual water. The installation must not be used at ambient temperatures below +3 °C.

How to transport and store the installation?

For transport, remove the spacing rollers, tilt the installation toward the brush side with assistance, then push it onto the loading platform. For storage, lock the casters and protect the installation from tipping over (wind).

Where to find spare parts?

Use exclusively Kärcher original parts. A selection of the most common parts is listed at the end of the manual. For more information, visit the Service menu at www.kaercher.com.

Which detergents are allowed?

Only use detergents approved by Kärcher, such as RM 811. Flammable, explosive or solvent-containing products (gasoline, acetone, undiluted acids) are prohibited. Follow the product safety data sheets.

USER MANUAL RBS 6014 Kärcher

Large industrial water filter unit with 'KARCHE PROFESSION' branding, mounted on a wheeled cart (no readable text beyond branding)

Deutsch 3

English 12

Français 21

Italiano 30

Nederlands 39

Español 48

Suomi 57

Русский 66

Magyar 76

Slovenščina 85

1 Spritzschutz
2 Stift
3 Spreizniet
4 Winkelprofil

Close-up of a mechanical component with bolts and a metallic housing (no visible text or symbols)

Close-up of a mechanical device with attached wires and a label (no readable text or symbols)

Exterior view of an outdoor electrical enclosure with visible wiring and a black arrow pointing to a component (no text or symbols)

Close-up of a mechanical piping system with hoses and a valve, no visible text or symbols

Close-up of a mechanical component with two black arrows pointing to features (no visible text or symbols)

Close-up of a mechanical component with two black arrows pointing downward, no visible text or symbols

Close-up of a metallic industrial container with visible pipes and components, labeled 1 and 2 (no text or symbols beyond labels)

Diagram of a sunlit indoor space with directional arrows and structural elements (no text or symbols)

Close-up of a black industrial control panel with dial and handle (no visible text or symbols)

1 Drehknopf

Pure mechanical diagram showing a wheel and pipe with an arrow, no text or symbols present

Diagram of a mechanical device with directional arrows on a grid background (no text or symbols)

Waschrichtung

Two panels showing black dots arranged in rows, one on the left and one on the right (no text or symbols)

Two panels showing black dots arranged in rows, one on the left and one on the right, both without any text or symbols.

Person pouring liquid from a bottle into a container (no visible text or symbols)

	Teilenum-mer	Spannung
RBS 6012	1.826-205.0	400 V, 3~, P, N, 50 Hz
	1.826-215.0	230 V, 3~, P, N, 50 Hz
	1.826-225.0	240 V, 1~, P, N, 50 Hz
	1.826-235.0	400 V, 3~, P, N, 50 Hz
	1.826-245.0	400 V, 3~, P, N, 50 Hz
	1.826-801.0	400 V, 3~, P, N, 50 Hz
	1.826-802.0	230 V, 3~, P, N, 50 Hz
	1.826-803.0	240 V, 1~, P, N, 50 Hz
RBS 6013	1.826-345.0	400 V, 3~, P, N, 50 Hz
RBS 6014	1.862-405.0	400 V, 3~, P, N, 50 Hz
	1.862-415.0	230 V, 3~, P, N, 50 Hz
	1.862-425.0	240 V, 1~, P, N, 50 Hz
	1.862-435.0	400 V, 3~, P, N, 50 Hz
	1.862-445.0	400 V, 3~, P, N, 50 Hz
	1.862-455.0	230 V, 3~, P, N, 60 Hz
	1.862-804.0	400 V, 3~, P, N, 50 Hz
	1.862-805.0	230 V, 3~, P, N, 50 Hz
	1.862-806.0	240 V, 1~, P, N, 50 Hz

Zubehör

Reinigungsmittel

RM 811

Dosierung:

Chairman of the Board of Management

Director Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

Winnenden, 2019/01/01

Garantie

Symbols in the operating instructions ..... EN .. 1

Safety instructions ..... EN .. 1

Control elements..... EN .. 3

Transport..... EN .. 3

Initial Start-Up ..... EN .. 3

Operation ..... EN .. 5

Storage.... EN .. 6

Maintenance and care .... EN .. 6

Troubleshooting ..... EN .. 8

Technical specifications ... EN .. 8

Accessories ..... EN .. 9

EU Declaration of Conformity EN .. 9

Warranty ..... EN .. 9

Spare parts ..... EN .. 9

Environmental protection

The packaging materials are recyclable. Please do not throw packaging in the domestic waste but pass it on for recycling.

Old units contain valuable recyclable materials. Batteries, oil and similar substances may not be released into the environment. Therefore please dispose of old units through suitable collection systems.

Ensure that gear oil is not released into the environment. Protect the ground and dispose of used oil in an environmentally-clean manner.

Do not let waste water containing mineral oil spill into the soil, into waters or without treatment into the discharge channel. Observe the locally valid regulations and waste water by-laws

Notes about the ingredients (REACH)

You will find current information about the ingredients at:

www.kaercher.com/REACH

Symbols in the operating instructions

DANGER

Immediate danger that can cause severe injury or even death.

⚠ WARNING

Possible hazardous situation that could lead to severe injury or even death.

CAUTION

Possible hazardous situation that could lead to mild injury to persons or damage to property.

Safety instructions

Safety instructions

General

To avoid danger to persons, animals and property before the first operation of the system, read:

– the operating manual

– all safety instructions

– the respective national statutes of the legislator

– the safety instructions which are attached to the used detergents (normally on the packing label).

For the operation of this system the following regulations and directives are applicable in the Federal Republic of Germany (available from Carl Heymanns Verlag KG, Luxemburger Straße 449, 50939 Cologne):

– Accident prevention provision "General rules and regulations" BGV A1

– Order in respect of operational safety (BetrSichV).

Ensure:

– that you have understood all the instructions

– that all users of the plant are informed about the instructions and have understood them.

These operating instructions must be changed into operating rules by the operator of the washing system while observing the local and personnel guidelines. These operating instructions must be displayed in a suitable location at the workplace.

Vehicle washing plants

Only persons may be entrusted with the operation, monitoring, servicing, maintenance and checking of the vehicle washing plants who are familiar with these works and are acquainted with the operating manual, and who have been instructed about the dangers involved with the plant.

Self-service

Self-service vehicle wash plants must have a person available on operational standby who is familiar with the plant and, in the event of an operational failure, who is able to perform, or arrange for, the necessary measures to avoid possible dangers. Instructions concerning the operation and intended use of the plant must be posted where they can be easily seen at the washing place.

Maintenance

Maintenance work may be carried out only when the plant is switched off. In this case, the main switch must be protected against unauthorized restarting.

Hazardous materials

Take protective measures when handling cleaning agent concentrates which contain hazardous substances. Especially goggles, protective gloves and personal protective clothing must be worn and the instruction leaflets/safety data sheets attached to the detergents have to be observed.

Entering the vehicle washing plant

Unauthorized persons may not enter the vehicle washing plant. The entry prohibition is to be indicated continually and in a clearly recognisable way.

Danger of slipping

Danger of slipping in the plant from moisture on the floor and on the plant sections. Move with care when working on the plant and wear suitable footwear. Washing customers must be warned of the danger of slipping through suitable notices.

Operation of the plant

⚠ WARNING

To avoid danger through false operation, the plant must be operated only by persons, who

• are instructed in its operational handling
  – have proved their capabilities in respect of operation
  – have been explicitly commissioned to use it.

The operating manual must be made available to each user. The plant may not be operated by persons under 18 years old.

Trainees over 16 years old and under supervision are exceptions here.

Proper use

The RBS 6000 is designed for the brush-washing of busses and transport vehicles, lorries, lorries with trailers and articulated lorries. The incline of the side walls of the vehicles must be smaller than 10 degrees. The system can be used inside a washing hall or outdoors.

The proper use also includes:

• observing all instructions in this operating manual and
  – the compliance with the inspection and maintenance instructions.

CAUTION

Increased risk of corrosion by using inappropriate detergents.

The following detergents must not be processed by the installation:

– detergents intended for the cleaning of the wash hall.
– detergents intended for the exterior cleaning of the washing system.
- Detergents which are applied to the vehicle by a separate device (such as rim cleaners).
– Detergents to treat wastewater.

Only use KÄRCHER-approved detergents.

Workstation

The system is held on to with both hands at the handle and dragged along the vehicle. Here, you must activate the respective safety switch for the brush with one hand.

Non-intended use

CAUTION

Risk of damage! The RBS 6000 is only suitable for the cleaning of vehicles with straight, smooth side walls, whose incline is smaller than 10^ .

The operator of this cleaning system is liable for all damages incurred by improper use; this applies specifically to the cleaning of vehicles that are not listed in these instructions.

Sources of danger

General dangers

DANGER

Risk of eye injuries from leaking air pressure. The pneumatic parts of the plant still remain under high air pressure after the main switch or emergency switch has been switched off.

Risk of injury from parts flying off! Flying-off fragments or objects can injure people or animals. Therefore the hall floors must be kept clear of loose objects lying around.

Danger of explosion

DANGER

Risk of explosion! The plant must not be operated in the near to rooms that are exposed to danger of explosion. Excepted from this are only plants that are explicitly intended and designated. No explosive, highly ignitable or poisonous substances must be used, as e.g.:

-petrol
- heating oil and diesel fuel
- solvents
– liquids containing solvents
– non-diluted acid
- acetone

If you are unsure, ask the manufacturer.

Damage to hearing

The noises emitted by the plant are not dangerous. However, if parts that amplify sound are shot blasted, it can give rise to higher noise levels. If so, wear ear plugs.

Electrical dangers

⚠️DANGER

Risk of electric shock.

• Never touch electrical cables, plug connections and terminal boxes with wet hands.
• Electrical connecting leads or extension cables must not be damaged through being driven over, crushed, or pulled or the like. Protect the power cord from heat, oil, and sharp edges.

• With mobile cleaning devices (e.g. with high-pressure cleaners) the water jet must never be aimed at electrical appliances or units.

• All current-conducting parts in the working area must be protected against jet water.

• Plants must only be connected to proper earthed power sources.
• All work on electrical parts of the plant must be carried out only by a qualified electrician.
• Accessories that are not directly connected to the system, must be integrated into the equipotential bonding.

Danger from substances that are harmful to health

△DANGER

The detergents used contain partly substances that are harmful to health; therefore it is absolutely necessary to observe the enclosed or printed instructions.

Do not drink the water emitted from the plant! There is no drinking water quality present due to the mixed detergents.

Should processed water be used to operate the plant, then the stipulations of the manufacturer of the water treatment plant on germination inhibition must be observed.

Substances which do not generally occur usually in the exterior cleaning of vehicles (e.g. chemicals, heavy metals, pesticides, radioactive materials, faeces or epidemic matter) must not reach the wash plant.

Danger from power failure

An uncontrolled restart of the plant following power failure is ruled out because of construction measures that have been taken.

The brush will only turn if a safety switch is activated.

Danger to the environment from waste water

The locally valid regulations on waste water disposal are to be observed.

Maintenance and monitoring

In order to ensure a safe operation of the plant and to prevent dangers during maintenance, monitoring and inspection, the corresponding instructions have to adhered to.

Maintenance

Maintenance work must be carried out by a specialist at regular intervals in accordance with the specifications of the manufacturer.

The existing stipulations and safety requirements are to be here observed. Work on the electrical plant may only be carried out by qualified electricians.

⚠️DANGER

Risk of injury. The system must be switched off and secured against against any unintentional and unauthorised restart before maintenance and servicing can be carried out.

Monitoring

This vehicle wash plant must be inspected for its safe operational state before being put into operation and afterwards at least half-yearly by a specialist. The scope of this inspection specifically includes:

– visible inspection for externally recognisable wear and damage respectively
- Function test
– completeness and effectiveness of safety installations for self-operation plants daily before start of operation, for monitored plants according to requirements but at least once monthly.

Use original parts.

Use exclusively original parts of the manufacturer or those parts recommended by him as otherwise claims made under the warranty will be rendered void. Observe all instructions on safety and use which are accompany these parts. This concerns:

• replacement and wear parts
• accessories
• Fuel
• detergents.

Emergency stop button

DANGER

Risk of accident due to defective safety equipment! The system is equipped with an emergency off switch and two "brush safety switches".

Safety equipment must be checked for proper function as needed, but at least once a month.

Control elements

1 Rotary knob for dosing pump*
2 Switch for dosing pump*
3 Handle
4 Safety switch (brush)
5 Mains plug
6 Shutoff valves for nozzle pipes
7 Main switch
8 Water connection
9 Emergency-stop button
10 Incline crank

Transport

⚠ WARNING

Risk of injury and damage! Observe the weight of the system when you transport it. This system can be transported on the bed of a lorry laying down:

→ Remove the spacer rollers.
→ Tilt the system onto the brush side with two people.
→ Slide the system onto the lorry bed.
→ Secure the system from sliding.

Initial Start-Up

Install spray guard

1 Splash guard
2 Pin
3 Expanding rivet
4 Angle profile

The two angle profiles are attached to the frame with expanding rivets for transport,

→ remember the installation position of the angle profiles for the assembly process.
→ Hit the pins of the expanding rivets toward the inside with a punch.
→ Remove the angle profiles.
→ Roll out the included spray guard and place it on the square pipe.

Note:

The spray guard strips are ondulated on their short side. During installation, this on-dulation must face away from the brush.

→ Reinstall the angle profile.
→ Insert the expanding rivet through the angle profile, spray guard and the square pipe and press in firmly.

→ Hit the pin of the expanding rivet with the hammer.
→ Repeat this process for all bores in the angle profiles.

Install the spacer rollers

Close-up of a mechanical component with bolts and a metallic housing (no visible text or symbols)

→ Fasten the two included spacer rollers on the frame of the system. Select the height according to the vehicles to be washed.
→ Tighten the counter nuts.

Install the dosing pump

The following systems do not include a dosing pump in the standard scope of delivery:

-1.286-235.0
-1.286-245.0
-1.286-345.0
-1.286-435.0
-1.286-445.0

Close-up of a computer monitor with attached cable and drive unit (no visible text or symbols)

→ Fasten the dosing pump on the frame of the system with the included fasteners.

Exterior view of an outdoor electrical enclosure with visible wiring and a black arrow pointing to a component (no text or symbols)

→ Connect the cable of the dosing pump.
→ Fill the detergent tank and place it on the base plate of the system.
→ Insert the suction hose of the dosing pump with suction filter into the tank and screw on the lid.

Close-up of a mechanical piping system with hoses and a valve, no visible text or symbols

→ Insert the hose from the dosing pump outlet into the screw connection on the water distributor and tighten the acorn nut.

Adjust the handle

The handles can be attached in two positions.

Resetting the height:

Two-panel black-and-white photo showing a pipe fitting with arrows pointing to a component, no visible text or symbols.

→ Loosen the screws.
→ Swivel the handle down in order to ensure that the cable of the safety switch is not damaged.
→ Carefully pull out the handle (cable of the safety switch is routed in the handle).

→ Remove the outer screw of the clamp, rotate the clamp by 180^ and lightly turn the screw back in.
→ Carefully slide the handle into the new position and retighten the clamps.

Washing station

The system can be used inside a washing hall or outdoors.

The required washing station dimensions are indicated above.

Washing station requirements:

• Even surface.
  – Free of obstacles.
• Maximal decline 2%.
• Water drainage
• Step-safe grids and cover plates.
  – Floor covering with anti-slip surface.

Water connection

⚠ WARNING

Health hazard on account of contamination of the drinking water network. The washing system must not be connected to the public drinking water network.

When connected to the drinking water network, a safety component as per EN 1717 must be installed between the washing system and the drinking water network.

Provide supply lines

DANGER

Risk of electrical voltage. All electrical installations may only be done by an electrician according to the local regulations.

A site-supplied main switch must be installed in the electric supply line, which can be protected against inadvertent or unauthorised access.

The system requires the following supply lines:

- Mains cable as per the following table.

- Water hose 3/4".

The respective length of the water hose and the mains cable depends on the local conditions or the length of the vehicle.

All four sides of the vehicle should be washed in one washing run without modifying the system.

The length of the mains cable is limited for safety reasons.

Electrical connection	Cable type Length
400V, 3~, P, N, 50 Hz	5 x 2.5 - H07RN-F	max. 100 m
230V, 3~, P, N, 60 Hz	5 x 2.5 - H07RN-F	max. 58 m
230V, 1~, P, N, 50 Hz	3 x 2.5 - H07RN-F	max. 100 m
230V, 1~, P, N, 50Hz	3 x 1.5 - H07RN-F	max. 60 m

The indicated length is measured from the prefuse to the system.

If the indicated length is not sufficient, please enquire with the manufacturer of the system.

The model of the connection depends on the type of use.

- If the system is to be used at different washing stations, the cable and the water hose are dragged along the floor.

- With fixed installations at one washing station, the water and electricity can be supplied from above.

Cable drag on the floor

Close-up of a metallic industrial or mechanical component with visible pipes and wiring, no text or symbols present.

1 Mains plug
2 Water connection

→ Connect the water hose to the water inlet.

→ Connect the mains cable to the mains plug.

Cable drag over overhead line

The supply lines are routed through a height-adjustable cable arm to the first line cart.

Electric and water connections are stationary installations and must be conducted by a qualified technician.

Check the rotation direction of the brush.

When the voltage supply is first connected, the rotation direction of the brush must be checked.

Abstract diagram with curved lines and arrows, no readable text or symbols

→ Activate the safety switch, which is marked by an arrow in the above illustration.

The brush must rotate in the direction of the arrow.

→ If the rotational direction is wrong, get an electrician to modify the electrical connection.

Setting the dosing pump

The following systems do not include a dosing pump in the standard scope of delivery:

-1.286-235.0
-1.286-245.0
-1.286-345.0
-1.286-435.0
-1.286-445.0

Note:

The dosing volume is factory optimised. Generally no reset is necessary.

CAUTION

Dosing pump can be damaged. Activate the rotary knob only when the pump is running.

Close-up of a black electronic device with a dial and control knob (no visible text or symbols)

1 Rotary knob

→ With the dosing pump running, turn the rotary knob to the desired dosage amount.

The percentages listed on the dosing pump refer to max. pump performance.

Operation

Before each use

→ Remove all obstacles and objects in the way of the washing station.
→ Create a water connection.
→ Create an electrical connection.
→ Check filling level of the detergent container and refill if required.

⚠️DANGER

Risk of stumbling due to objects on the floor or supply lines.

→ Prior to taking the system into operation, remove all objects from the washing station.
→ When using a system with a cable drag, observe the proper routing of the supply lines.

Behaviour in emergency situations

→ In emergencies, release the brush safety switch.

Preparing the vehicle

→ Close windows, doors and roof openings.
→ Remove or fold in the side mirror.
→ Retract or remove antennas.
→ Remove or secure loose parts (tarp ropes, etc.).
→ Close tarps and secure fasten them.

Operations

→ Park the vehicle centered at the washing station or underneath the cable drag.
→ Adjust the system to the incline of the surface to be cleaned by means of the incline crank.
→ Position the system at the start the long side of the vehicle.
→ Open the shutoff valve for a nozzle pipe located in the direction of the washing process
→ Turn on the main switch.
→ Switch on the dosing pump.
→ Hold the system with both hands on the handle in washing direction.

CAUTION

Risk of damage. Do not change the rotation direction while the brush is running.

→ Switch on the brush by pulling on the safety switch of the brush on the respective handle.

Pure mechanical diagram showing a wheel and pipe with an arrow, no text or symbols present

Brush submersion depth

Diagram of a mechanical device with directional arrows on a grid background (no text or symbols)

Washing direction

→ Guide the system along the vehicle at an even speed by pulling on the handle.

Note:

Always pull - never push the system.

The rotation direction of the brush is selected to cause the least amount of power effort during pulling.

If the correct contact pressure is used, the spacer rollers will touch the vehicle lightly.

Too much contact pressure will not improve the cleaning effect.

If there are stationary, non-foldable mirrors, the system must be pulled away from the vehicle slightly.

→ Reposition the system at the corners of the vehicle, readjust the incline if necessary and continue the washing process.

CAUTION

Risk of damage to the supply lines due to twisting. Change the washing direction every time you come around the vehicle.

Once all sides of the vehicle have been washed:

→ Switch off the dosing pump.
→ Switch the water supply to another nozzle pipe.
→ Go around the vehicle one more time in the opposite direction for rinsing.

Finish the washing process

→ Pull the washing system away from the vehicle
→ Release the brush safety switch.
→ Switch off the dosing pump.
→ Shut off water supply.
→ In case of longer operational breaks: Turn the main switch to position "0". Remove the voltage from the supply line if desired.

Storage

⚠ WARNING

Risk of injury and damage! Observe the weight of the system when you store it.

→ Push the system to the storage area.
→ If there is a cable drag on the floor, you might need to disconnect the supply lines.
→ If outdoors or in an open hall, store the system protected from wind or secure it from tipping over by means of ropes or chains.
→ Activate the parking brakes on the rollers.

DANGER

Risk of injury due to system toppling over. Store the system protected from wind and protect it from tipping over.

Frost protection

Protect the water-carrying parts of the plant against frost because they can get totally damaged.

If there is a chance of frost, the system must be drained completely:

→ Shut off water supply.
→ Blow the supply line (water hose) and the system out with compressed air.
→ Switch on the brush drive so that the water is ejected from the brush.

Maintenance and care

Maintenance instructions

The bases of a safe operating of the equipment is thr regularly maintenance according to the following maintenance plan.

Use exclusively original parts of the manufacturer or those parts recommended by him like

– replacement and wear parts

- Accessory parts

- Fuel

- Detergent

⚠️DANGER

Risk of electric shock.

Switch on the plant voltage-free, in addition switch on the main switch to "0" and secure it against being switched on again.

Risk of eye injuries from parts flying off or dirt. Keep clear off rotating brushes. Goggles must be worn during maintenance work.

Who may carry out maintenance and servicing?

Operator

Work designated with the sign "Operator" may only be carried out by persons who have been instructed in the safe operation and maintenance on the washing system.

Customer Service

Work designated with the sign "Customer Service" may only be done by the fitters of Kärcher Customer Service.

Maintenance contract

In order to guarantee a reliable operation of the equipment, we success, you signed a maintenance agreement. Please refer to your local Kärcher service department.

Maintenance schedule

Time Activity Assembly affected Remedy of whom
monthly Lubricate Brush bearing	Lubricate the greasing nipple with a grease press. Grease 6.288-059.0		Operator
	Storage of the inclining spindle
	Chain Apply the grease 6.288-059.0 with a paint brush. Operator
	Visual inspection	Swivel casters	Check for ease of movement; oil if required. Check the parking brake, repair if necessary or replace the steering roller.	Operator
		Nozzles in the nozzle pipe.	Check spray pattern of the nozzles. Clean the nozzles as needed.	Operator
		Detergent suction filter	Remove the deposits.	Operator
		Cable drag (option)	Check the lines for damage and twisting.	Operator
Quarterly	Visual inspection	Brush	Check the tight seating of the segments and the end clip. Check the cleanliness and condition of the bristles. The brush diameter should be larger than 870 mm.	Operator

1 Brush bearing
2 Incline crank
3 Storage of the inclining spindle

1 Steering roller
2 Chain

Brush replacement

Square shaft with semi-bowls

1 Terminal clip
2 Brush semi-bowl

⚠️DANGER

Risk of accident while working on the unit! Before starting any work on the plant, switch off the main switch and ensure that it will not be put on accidentally.

→ Loosen the screws on the end clip and remove the end clip.
→ Slide the brush semi-bowls away from each other and remove them from the brush shaft.
→ Install the new semi-bowls as follows.

Two panels showing black dots arranged in rows, one on the left and one on the right (no text or symbols)

Brush semi-bowls type 1

Two rectangular panels with black dots arranged in rows, no text or symbols present

Brush semi-bowls type 2

⚠ WARNING

Danger of accident! With semi-bowls, two different styles are used, which must never be mixed. Otherwise, the semi-bowls could come loose from the shaft during system operation. The two styles differ based on the location of the bushels at the end or start of the semi-bowl. In order to prevent imbalance and damages caused by this, the following points must be observed: The semi-bowls must always be replaced as sets, i.e. always as a whole segment. The bristle bushels must be offset to the opposite semi-bowls along the butt joint.

→ Place the first pair of semi-bowls on top of the shaft and slide them together.
→ Place the second pair of semi-bowls on top of the shaft rotated by 90° and slide them together.
→ Install the other semi-bowl pairs on the shaft offset by 90° each.
→ After installing the last semi-bowl pair, install the end clip.
→ Slide the end clip against the last semi-bowl pair and tighten screws.
→ Finally, recheck the proper installation of the semi-bowls and tight seating of the screws.

Round shaft with mat brushes

DANGER

Risk of accident while working on the unit! Before starting any work on the plant, switch off the main switch and ensure that it will not be put on accidentally.

Person pouring liquid from a container into a cylindrical tank (no visible text or symbols)

→ Loosen the screw of one mat segment and remove the mat segment.
→ Remove the other mat segments consecutively.
→ Install the first new mat segment in the appropriate bores.
→ Install every subsequent mat segment rotated by 180^ compared to the previous one.
→ After installation, recheck the proper seating of the mat segments and the tight fit of the screws.

Troubleshooting

Danger

Risk of electric shock!

Work on electrical plant only to be carried out by qualified electricians.

Switch the plant to voltage-free with all work, in this case switch the plant at the main switch to "0" and secure against it switching on again.

Who may remedy faults?

Operator

Work designated with the sign "Operator" may only be carried out by persons who have been instructed in the safe operation and maintenance on the wash plant

Electricians

Persons with a professional training in the electro-technical area.

Customer Service

Work designated with the sign "Customer Service" may only be done by the fitters of

Kärcher Customer Service or fitters who have been authorised by Kärcher.

⚠️DANGER

Risk of electric shock.

Switch on the plant voltage-free, in addition switch on the main switch to "0" and secure it against being switched on again.

Risk of eye injuries from parts flying off or dirt. Keep clear off rotating brushes. Goggles must be worn during maintenance work.

Faults

Fault Possible cause Remedy of whom
Plant is not running No power supply Check electrical mains. Qualified			electrician
		Fuse defective. Remove the cause.	Replace the fuse.
		Protective motor switch was triggered. Check the current pickup.
Brush is does not reach required speed	Bearings stuck. Check the brush bearing. Operator
Dosing pump does not suck in spite of ventilation and maximum dosing volume	Residue on valve seats, stuck valves. Flush the suction hoses and valves. Operator
Dosing pump sucks air Connection of suction valve or pressure valve leaks.		Check the valves and suction hoses for leaks.	Operator
		Pump head not tightened.	Tighten the pump head screws.
Pumps of the dosing pump leak	Pump head not tightened. Membrane spring broken.	Tighten the pump head screws. Replace the membrane.	Operator
Dosing pump does not operate even though the indicator lamp is lit.	No power supply Check power supply and ensure proper supply.		Operator
	Fuse defective. Replace the fuse.	Operator
	PCB defective.	Replace PCB.	Qualified electrician
Spray pattern of the nozzles irregular.	Nozzles are blocked.	Clean the nozzles.	Operator

Technical specifications

Plant dimensions
		RBS 6012	RBS 6013	RBS 6014
System height	mm	3180	4090	4370
Washing height	mm	3645	3925	4205
System width	mm	1700
Weight	kg	234	237	240
Washing station requirements	mm	Vehicle length +4000Vehicle width + 4000
Water flow pressure	MPa (bar) 0,3...0,6 (3...6)
Water connection	Inch	3/4
Water consumption, approx.	l/min	80
Max. water temperature	°C	30
Power Input	kW	1,1
Type of protection	IP54	IP45
Ambient temperature	°C	+3...+50
Humidity, max.	%	70
Sound pressure level L_pA	dB(A)	65
Uncertainty K_pA	dB(A)	4
Vibration total value on arms	m/s2	<2,5
Uncertainty K	m/s2	0,1

Scope of delivery

	Contents Dimensions Weight
loose RBS system 4,500mm x 1,700 mm x 1,100 mm 250 kg
Carton System accessories 400 mm x 350 mm x 350 mm 5 kg

System models

	Part number	Voltage
RBS 6012	1.826-205.0	400 V, 3~, P, N, 50 Hz
	1.826-215.0	230 V, 3~, P, N, 50 Hz
	1.826-225.0	240 V, 1~, P, N, 50 Hz
	1.826-235.0	400 V, 3~, P, N, 50 Hz
	1.826-245.0	400 V, 3~, P, N, 50 Hz
	1.826-801.0	400 V, 3~, P, N, 50 Hz
	1.826-802.0	230 V, 3~, P, N, 50 Hz
	1.826-803.0	240 V, 1~, P, N, 50 Hz
RBS 6013	1.826-345.0	400 V, 3~, P, N, 50 Hz
RBS 6014	1.862-405.0	400 V, 3~, P, N, 50 Hz
	1.862-415.0	230 V, 3~, P, N, 50 Hz
	1.862-425.0	240 V, 1~, P, N, 50 Hz
	1.862-435.0	400 V, 3~, P, N, 50 Hz
	1.862-445.0	400 V, 3~, P, N, 50 Hz
	1.862-455.0	230 V, 3~, P, N, 60 Hz
	1.862-804.0	400 V, 3~, P, N, 50 Hz
	1.862-805.0	230 V, 3~, P, N, 50 Hz
	1.862-806.0	240 V, 1~, P, N, 50 Hz

Accessories

Detergent

RM 811

Dosage:

System with dosing pump 0...5 l/h (0...80 ml/min)	approx. 100% equals 80 ml/min
System with dosing pump 0..0.15 l/h (0..0.250 ml/min)	32...64 % equals 80...160 ml/min

Attachment sets

Upgrade kit dosing pump

Order no. 3.637-162.0

Storage tanks

500 l, order no. 3.070-010.0

1.000 l, order no. 3.070-011.0

Swimmer valve

Order no. 6.412-765.0

Pressure increasing unit

Order no. 6.473-165.0

Upgrade kit pipe separator

Order no. 2.637-650.0

EU Declaration of Conformity

We hereby declare that the machine described below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval.

Product: Washing plant

Type: 1.826-xxx

Relevant EU Directives

2006/42/EC (+2009/127/EC)

2014/30/EU

Applied harmonized standards

EN 60204-1

EN 61000-6-3: 2007 + A1:2011

EN 61000-6-2: 2005

Applied national standards

The signatories act on behalf of and with the authority of the company management.

Chairman of the Board of Management

Director Regulatory Affairs & Certification

Documentation supervisor:

S. Reiser

Alfred Kärcher SE & Co. KG

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

Winnenden, 2019/01/01

Warranty

The warranty terms published by our competent sales company are applicable in each country. We will repair potential failures of your accessory within the warranty period free of charge, provided that such failure is caused by faulty material or defects in fabrication. In the event of a warranty claim please contact your dealer or the nearest authorized Customer Service center. Please submit the proof of purchase.

Spare parts

• Only use accessories and spare parts which have been approved by the manufacturer. The exclusive use of original accessories and original spare parts ensures that the appliance can be operated safely and trouble free.
• At the end of the operating instructions you will find a selected list of spare parts that are often required.
• For additional information about spare parts, please go to the Service section at www.kaercher.com.

www.kaercher.com/REACH

Close-up of a mechanical component with bolts and a curved housing (no visible text or symbols)

Close-up of a computer monitor with attached cable and drive unit (no visible text or symbols)

Exterior view of an outdoor electrical enclosure with visible wiring and a black arrow pointing to a component (no text or symbols)

Close-up of a mechanical pipe assembly with tubing and a black arrow pointing to a component (no visible text or symbols)

Two-panel black-and-white photo showing a pipe connection with arrows pointing to a component, no visible text or symbols.

→ Desserrer les vis.

Raccorde-ment élec-trique	Type de câble	Longueur
400V, 3~, P,N, 50 Hz	5 x 2,5 -H07RN-F	maxi 100 m
230V, 3~, P,N, 60 Hz	5 x 2,5 -H07RN-F	maxi 58 m
230V, 1~, P,N, 50 Hz	3 x 2,5 -H07RN-F	maxi 100 m
230V, 1~, P,N, 50Hz	3 x 1,5 -H07RN-F	maxi 60 m

Close-up of a metallic industrial container with visible pipes and wiring, labeled parts 1 and 2 (no text or symbols beyond labels)

1 Fiche secteur

2 Arrivée d'eau

Abstract diagram with curved lines and arrows, no readable text or symbols

Pure mechanical diagram showing a wheel and pipe with an arrow, no text or symbols present

Diagram of a mechanical device with directional arrows on a grid background (no text or symbols)

Two rectangular panels with black dots arranged in rows, no text or symbols present

Two rectangular panels with black dots arranged in rows, no text or symbols present

Person pouring white liquid from a metallic container into a cylindrical tank (no visible text or symbols)

2006/42/CE (+2009/127/CE)

2014/30/UE

Chairman of the Board of Management

S. Reiser
Director Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

Winnenden, le 01/01/2019

Garantie

www.kaercher.com/REACH

Close-up of a mechanical component with bolts and a metallic housing (no visible text or symbols)

Close-up of a mechanical device with wires and a label (no readable text or symbols)

Exterior view of an outdoor electrical enclosure with visible wiring and a black arrow pointing to a component (no text or symbols)

Close-up of a mechanical or electrical component with pipes and tubing, no visible text or symbols

Two-panel image showing a pipe joint with arrows pointing to a component, and a close-up of a small component on a surface (no text or symbols visible)

Close-up of a metallic industrial or mechanical component with visible pipes and components, no text or symbols present.

Abstract diagram with curved lines and arrows, no readable text or symbols

Close-up of a black electronic device with a dial and control knob, no visible text or symbols

1 Manopola

Pure mechanical diagram showing a wheel and pipe with an arrow, no text or symbols present

Diagram of a mechanical device with directional arrows indicating motion or movement (no text or symbols)

Two rectangular panels with black dots arranged in rows, no text or symbols present

Two rectangular panels with black dots arranged in rows, no text or symbols present

Person pouring white liquid from a container into a cylindrical tank (no visible text or symbols)

2006/42/CE (+2009/127/CE)

2014/30/UE

Chairman of the Board of Management

S. Reiser Director Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

Winnenden, 01/01/2019

Garanzia

www.kaercher.com/REACH

1 Spatbescherming
2 Stift
3 Tiknagel
4 Hoekprofiel

Close-up of a mechanical component with bolts and a metallic housing (no visible text or symbols)

Close-up of a computer monitor with visible circuit lines and a label (no readable text or symbols)

Exterior view of an outdoor electrical enclosure with visible wiring and a black arrow pointing to a component (no text or symbols)

Close-up of a mechanical piping system with hoses and a valve, no visible text or symbols

Two-panel black-and-white photo showing a pipe fitting with arrows pointing to a component, no visible text or symbols.

Close-up of a metallic industrial container with visible pipes and components, labeled 1 and 2 (no text or symbols beyond labels)

1 Netstekker

2 Wateraansluiting

Abstract diagram with curved lines and arrows, no readable text or symbols

Close-up of a black laboratory instrument with a dial and control knob (no visible text or symbols)

1 Draaiknop

Pure mechanical diagram showing a wheel and pipe with an arrow, no text or symbols present

Diagram of a mechanical device with directional arrows on a grid background (no text or symbols)

Wasrichting

1 Borstellager
2 Krukhendel Kantelen
3 Lager kantelas

1 Zwenkwiel
2 Ketting

Borstelvervanging

Two rectangular panels with black dots arranged in rows, no text or symbols present

Halve borstelschalen type 1

Two rectangular panels with black dots arranged in rows, no text or symbols present

Halve borstelschalen type 2

⚠ WAARSCHUWING

Person pouring liquid from a bottle into a container (no visible text or symbols)

	Onderde-lennummer	Spanning
RBS 6012	1.826-205.0	400 V, 3~, P, N, 50 Hz
	1.826-215.0	230 V, 3~, P, N, 50 Hz
	1.826-225.0	240 V, 1~, P, N, 50 Hz
	1.826-235.0	400 V, 3~, P, N, 50 Hz
	1.826-245.0	400 V, 3~, P, N, 50 Hz
	1.826-801.0	400 V, 3~, P, N, 50 Hz
	1.826-802.0	230 V, 3~, P, N, 50 Hz
	1.826-803.0	240 V, 1~, P, N, 50 Hz
RBS 6013	1.826-345.0	400 V, 3~, P, N, 50 Hz
RBS 6014	1.862-405.0	400 V, 3~, P, N, 50 Hz
	1.862-415.0	230 V, 3~, P, N, 50 Hz
	1.862-425.0	240 V, 1~, P, N, 50 Hz
	1.862-435.0	400 V, 3~, P, N, 50 Hz
	1.862-445.0	400 V, 3~, P, N, 50 Hz
	1.862-455.0	230 V, 3~, P, N, 60 Hz
	1.862-804.0	400 V, 3~, P, N, 50 Hz
	1.862-805.0	230 V, 3~, P, N, 50 Hz
	1.862-806.0	240 V, 1~, P, N, 50 Hz

Accessoires

Reinigingsmiddel

RM 811

Dosering:

Chairman of the Board of Management

Director Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

Winnenden, 2019/01/01

Garantie

www.kaercher.com/REACH

Close-up of a mechanical component with bolts and a curved housing (no visible text or symbols)

Close-up of a computer monitor with attached cable and drive unit (no visible text or symbols)

Exterior view of an outdoor electrical enclosure with visible wiring and a black arrow pointing to a component (no text or symbols)

Close-up of a mechanical piping system with a black arrow pointing to a component (no visible text or symbols)

Two-panel black-and-white photo showing a pipe connection with arrows pointing to a component, no visible text or symbols.

Close-up of a metallic industrial container with visible pipes and components, no text or symbols present

Abstract diagram with curved lines and arrows, no readable text or symbols

Close-up of a black industrial control device with dial and handle (no visible text or symbols)

1 botón giratorio

Pure mechanical diagram showing a wheel and pipe with an arrow, no text or symbols present

Diagram of a mechanical device with directional arrows on a grid background (no text or symbols)

Dirección de lavado

Two panels showing black dots arranged in rows, one on the left and one on the right (no text or symbols)

Two rectangular panels with black dots arranged in rows, no text or symbols present

Person pouring white liquid from a metallic container into a cylindrical tank (no visible text or symbols)

Referencia 6.412-765,0

Referencia 6.473-165,0

2006/42/CE (+2009/127/CE)

2014/30/UE

Chairman of the Board of Management

S. Reiser
Director Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

Winnenden, 2019/01/01

Garantía

www.kaercher.com/REACH

Close-up of a mechanical component with metallic parts and bolts (no visible text or symbols)

Close-up of a mechanical device with attached wires and components (no visible text or symbols)

Exterior view of an outdoor electrical enclosure with visible wiring and a black arrow pointing to a component (no text or symbols)

Close-up of a mechanical or electrical component with pipes and tubing, no visible text or symbols

Two-panel black-and-white photo showing a pipe joint with arrows pointing to a component, and a close-up of a small component with arrows indicating direction (no text or symbols)

Close-up of a metallic industrial container with visible pipes and a numbered component (no text or symbols)

1 Virtapistoke

2 Vesiliitäntä

Abstract diagram with curved lines and arrows, no readable text or symbols

Close-up of a black industrial control device with a dial and handle, no visible text or symbols

1 Kiertonuppi

Pure mechanical diagram showing a wheel and pipe with an arrow, no text or symbols present

Harjan upotussyvyys

Diagram of a mechanical device with directional arrows indicating motion or force (no text or symbols)

1 Harjalaakerit
2 Kallistusveivi
3 Kallistuskaran laakerit

Two panels showing black dots arranged in rows, one on the left and one on the right, both without any text or symbols.

Two panels showing black dots arranged in rows, one on the left and one on the right, both without any text or symbols.

Person holding a mechanical component with flowing white material, possibly a tool or device (no visible text or symbols)

Chairman of the Board of Management

S. Reiser
Director Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

Winnenden, 2019/01/01

Takuu

www.kaercher.com/REACH

Close-up of a mechanical component with bolts and a curved housing (no visible text or symbols)

Close-up of electronic equipment components including a flatbed base, cables, and a device with visible labels (no readable text or symbols)

Exterior view of an outdoor electrical enclosure with visible wiring and a black arrow pointing to a component (no text or symbols)

Close-up of a mechanical or electrical component with pipes and tubing, no visible text or symbols

Close-up of a mechanical component with two black arrows pointing to a blue screw and a white cable (no text or symbols visible)

Close-up of a mechanical component with two black arrows pointing downward on surfaces (no text or symbols visible)

Close-up of a metallic industrial container with visible pipes and components, labeled 1 and 2 (no text or symbols beyond labels)

Abstract diagram with curved lines and arrows, no readable text or symbols

Close-up of a black industrial control device with dial and handle (no visible text or symbols)

1 Поворотная ручка

Pure mechanical diagram showing a wheel and pipe with an arrow, no text or symbols present

Diagram of a mechanical device with directional arrows indicating motion, set against a grid background (no text or symbols)

Направление мойки

Two rectangular panels with black dots arranged in rows, no text or symbols present

Two rectangular panels with black dots arranged in rows, no text or symbols present

Person holding a small mechanical device with flowing white material, possibly a tool or component (no visible text or symbols)

H. Jenner
Chairman of the Board of Management

S. Reiser
Director Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

www.kaercher.com/REACH

Close-up of a mechanical component with bolts and a metallic housing (no visible text or symbols)

Close-up of a mechanical device with attached wires and a label (no readable text or symbols)

Exterior view of an outdoor electrical enclosure with visible wiring and a black arrow pointing to a component (no text or symbols)

Close-up of a mechanical piping system with a black arrow pointing to a component (no visible text or symbols)

Two-panel black-and-white photo showing a pipe connection with arrows pointing to a component, no visible text or symbols.

Close-up of a metallic industrial or mechanical component with visible pipes and components, no text or symbols present.

Abstract diagram with curved lines and arrows, no readable text or symbols

Close-up of a black industrial control panel with adjustment knobs and a handle (no visible text or symbols)

1 Forgógomb

Pure mechanical diagram showing a wheel and pipe with an arrow, no text or symbols present

Two panels showing black dots arranged in rows, one on the left and one on the right (no text or symbols)

Two rectangular panels with black dots arranged in rows, no text or symbols present

Person holding a small object with flowing liquid, possibly a container or mechanical component (no visible text or symbols)

Chairman of the Board of Management

S. Reiser
Director Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

Winnenden, 2019/01/01

Garancia

www.kaercher.com/REACH

Simboli v navodilu za upora- bo

⚠️NEVARNOST

Close-up of a mechanical component with bolts and a metallic housing (no visible text or symbols)

→ Oba priložena distančna valja pritrdite na ogrodje naprave.
Višino izberite glede na prana vozila.
→ Privijte protimatice.

Close-up of a mechanical device with attached wiring and a label (no readable text or symbols)

→ Dozirno črpalko s priloženim montažnim materialom pritrdite na ogrodje naprave.

Exterior view of an outdoor electrical enclosure with visible wiring and a black arrow pointing to a component (no text or symbols)

Close-up of a mechanical or electrical component with pipes and a valve, no visible text or symbols

Close-up of a mechanical component with two black arrows pointing to features (no visible text or symbols)

Close-up of a metallic surface with two black downward arrows pointing to small circular features (no text or symbols visible)

Close-up of a metallic industrial container with visible pipes and components, labeled 1 and 2 (no text or symbols beyond labels)

1 Omrežni vtič
2 Vodni priključek

Diagram of a sunlit outdoor area with curved path and directional arrows, no text or symbols present

Close-up of a black industrial control panel with adjustment knobs and a dial (no visible text or symbols)

1 Vrtljivi gumb

Pure mechanical diagram showing a wheel and pipe with an arrow, no text or symbols present

Globina potopa krtače

Diagram of a mechanical device with directional arrows indicating motion, set against a grid background (no text or symbols)

Smer pranja

Two rectangular panels with black dots arranged in rows, no text or symbols present

Two rectangular panels with black dots arranged in rows, no text or symbols present

Person holding a small mechanical device with flowing white material, possibly a tool or component (no visible text or symbols)

→ Odvijte vijake rogoznega segmenta in le-tega odstranite.

→ Ostale rogozne segmente zaporedoma odstranite.
→ Montirajte prvi, nov rogozni segment v predvitene luknje.
→ Vsak nadaljni rogozni segment motnirajte zasukano za 180° glede na predhodnega.
→ Po zaključeni montaži ponovno kontrolirajte pravilno nasedanje rogoznih segmentov in trdno nasedanje vijakov.

Pomoč pri motnjah

NEVARNOST

2006/42/ES (+2009/127/ES)

2014/30/EU

Chairman of the Board of Management

S. Reiser
Director Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

Winnenden, 2019/01/01

Garancija