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USER MANUAL KBKA 65 FESTOOL
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Original operating manual 1Symbols 2 Scope of delivery – Edge cutter KP 65/2 [Fig. 1 - 10] – Edge magazine KSP-KA 65 [Fig. 11 + 12] – Additional roll ZR-KA 65 [Fig. 13] – Scraper ZK-HW 45/45 [Fig. 14] – Plastic sliding plate LAS-STF-KA 65 with scratch protector EF-LAS-STF-KA 65/3x [Fig. 15] – Polishing felt PF-STF 80 x 133 STF-H/5x – Hand sanding block HSK 80 x 133 H –Polish MPA 600 – Hand abrasive Brilliant 2 3 General safety instructions Warning! Read and observe all information and safety instructions. Ignoring warning notes and instructions may lead to electric shocks, fires and/or cause serious injury. Keep all safety information and other instructions in a safe place for future reference. The user is liable for improper or non-in- tended use. 4 Edge cutter KP 65/2
The edge trimmer MFT/3 is specifically designed for trimming plastic edge bands on rectangular and round workpieces.
Depending on material
4.3 Machine features
The specified illustrations appear at the beginning of the Operating Instructions.
4.4 Machine-related safety instructions
Warning! Read and observe all information and safety instructions. Ignoring warning notes and instructions may result in serious injuries from the sharp blade on the trimming fixture. Keep all safety information and other instructions in a safe place for future reference.
Fitting the stop pin for rectangular workpieces [2] The stop pin [1-4] is located in this position when the machine is delivered.
Insert the rotary knob [1-2] into the opening above the stop pin [1-4] [2 B]
Tighten the rotary knob [1-2] by turning clock- wise [2 C]
Disassembly Removal in reverse order. Fitting the stop pin for round workpieces [3]
Insert the stop pin [1-4] into the recess under the fine adjuster for the trimming length [1-3] [3 A]
Insert the rotary knob [1-2] into the opening above the stop pin [1-4] [3 B]
Tighten the rotary knob [1-2] by turning clock- wise [3 C]
Slacken the rotary knob [1-2] by turning anti- clockwise half a revolution so that the fine ad- juster for the edge length [1-3] moves freely
Warning of general danger Manual, read the instructions Do not throw in the household waste. Risk of injury from sharp blade Machining rectangular workpieces Machining round workpieces Tip or advice Edge trimmer KP 65/2 Edge height 18 - 65 mm
Disassembly Removal in reverse order. Series production: When machining several round workpieces with the same radius, the trimming fixture with blade [1-5] can be set to the same position for all edge bands.
Edge band trimming process (see chapter Trim- ming edge bands on round workpieces).
Tighten the rotary knob [1-2] before trimming the edge band. The trimming fixture with blade [1-5] is now set and secured in the same position for all edge bands.
Edge band trimming process (see chapter Trim- ming edge bands on round workpieces).
Tighten the rotary knob [1-2] before trimming the edge band. The trimming fixture with blade [1-5] is now set and secured in the same position for all edge bands.
4.6 Working with the machine
Trimming edge bands on rectangular workpieces
Fit stop pin [1-4] for square workpieces (see chapter Fitting the stop pin for rectangular workpieces [2]).
Slide the protruding edge band into the trim- ming fixture with blade [1-5] [4]
Push the edge trimmer up to the stop pin [1-4] parallel with the workpiece [4]
Caution, sharp blade! Risk of injury! Keep fingers well away from the blade on the trim- ming fixture [1-5]
Trimming edge bands on round workpieces
Fit stop pin [1-4] for round workpieces (see chapter Fitting the stop pin for round workpiec- es [3]).
Glue the edge band to the workpiece.
Move the machine with the edge band away from the workpiece approx. 10 cm in front of the cutting point.
Apply glue up to the cutting point and leave some space between the edge band and work- piece so that the edge band is not glued to the workpiece [6]
Mark the cutting point on the edge band [6 B]
Allow the protruding edge band to move over the stop pin [1-4] and slide into the trimming fixture with blade [1-5] [7]
Push the edge trimmer from the front towards the workpiece up to the stop pin [1-4] until the glued edge band makes contact with the inner stop [1-7] [7]
Move the edge trimmer so that the mark is po- sitioned approximately in the trimming fixture with blade [1-5]
The fine adjuster for the edge length [1-3] can be used to adjust the edge band with the mark- ing more accurately [8]
- Clockwise rotation: shorter edge band, more of the edge band is trimmed
- Anticlockwise rotation: longer edge band, less of the edge band is trimmed
If the marking is located directly behind the blade on the trimming fixture [1-5] , push the handles [1-4] together and trim the edge band [9]
Caution, sharp blade! Risk of injury! Keep fingers well away from the blade on the trim- ming fixture [1-5]
After trimming the workpiece, affix the edge band with adhesive to the workpiece using a hot air blower, for example.
Trimming fixture with blade The trimming fixture with blade [1-5] produces a clean, accurate cut. – Always use sharp, undamaged blades. – Replace blunt or damaged blades. Changing blades [10]
Slacken the screws using a cross-head screw- driver [10-1]
Keep the shims in position [10-3]
Place the blade [10-2] over the shims [10-3]
Tighten the screws using a cross-head screw- driver [10-1]
5 Edge magazine KSP-KA 65 Intended use For the safe guidance of delicate and thin edging into the edge bander KA 65. Safe guidance of long edges without damaging or soiling. Max. edge lengths of 8 m (edge thickness of 2mm) possible. Easy machine guidance, even along long edges.KB-KA 65
6 Additional roll ZR-KA 65 Intended use Safe processing of thick and brittle veneered edges due to large bending radius of the edge. For affixing edging to tight curves and shaped parts. Offers additional pressure point for applying more pressure on the edge of the board when glued. 7 Scraper ZK-HW 45/45 Intended use Trimming overhanging material after the edge is cut (plastic edging) without damaging the surface of the workpiece. Smoothing away impact marks left by cutters during the routing process (R1, R1.5 and R2 mm curves). Breaking edges, affixing curve and cleaning thin plastic edges and inclined edges/mitred edges (R1, R1.5 and R2 mm curves). Scraper rested on the attached cord for perfect guidance. Solid carbide for greater durability and resistance to wear. 8 Plastic sliding plate LAS-STF-KA 65 with scratch protector EF-LAS- STF-KA 65/3x Intended use For using the edge bander on delicate or high-gloss surfaces. With StickFix system for quick and easy replace- ment of the felt layer. 9 Polishing felt PF-STF 80 x 133 STF-H/5x Intended use For polishing high-gloss edging in combination with polish MPA 6000 and hand sanding block HSK 80 x 133. 10 Hand sanding block HSK 80x133 H Intended use Hand sanding block for mounting StickFix sanding discs, sanding cloths and polishing felt in the di- mensions 80 x 133 mm. 11 Polish MPA 600 Intended use MPA 600 polish for polishing high-gloss edges with the hand sanding block and polishing felt or a Fes- tool polisher. 12 Hand abrasive Brilliant 2 Intended use Suitable hand abrasive for hand sanding block Bril- liant 2, grain size P 320, for smoothing cutting marks on the edge. 13 Accessories Always use accessories and consumable materials approved by Festool. See Festool catalogue or www.festool.com. Customer service and repair only through manufacturer or service workshops: Please find the nearest address at: www.festool.com/service Use only original Festool spare parts! Order No. at: www.festool.com/service 14 Environment Do not dispose of the device together with domes- tic waste! Dispose of machines, accessories and packaging at an environmentally responsible recy- cling centre. Observe the valid national regulations. Information on REACh: www.festool.com/reach EKAT
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