DW670 - Router DEWALT - Free user manual and instructions

USER MANUAL DW670 DEWALT

Figure 8 Figure 9 Figure 6 Figure 7

LAMINATE TRIMMER DW670 Congratulations! You have chosen a DEWALT tool. Years of experience, thorough product development and innovation make DEWALT one of the most reliable partners for professional power tool users. Technical Data DW670 Voltage V 230 UK & Ireland V 240/115 Type 1 Power Input W 600 Cutting depth mm 22 Cutters diameter, max mm 28 Collet size, max mm, inch, mm 6, 1/4, 8 No load speed min

30,000 Girth mm 65 Cover diameter mm 60 Weight kg 1.9

(sound pressure) dB(A) 89

(sound pressure uncertainty) dB(A)

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.

WARNING: The declared vibration

emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns. Fuses Europe 230 V tools 10 Amperes, mains U.K. & Ireland 230 V tools 13 Amperes, in plugs U.K. & Ireland 115 V tools 16 Amperes, in plugs Defi nitions: Safety Guidelines The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently

hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially

hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage. Denotes risk of electric shock. Denotes risk of fire.ENGLISH

EC-Declaration of Conformity MACHINERY DIRECTIVE DW670 DEWALT declares that these products described under “technical data” are in compliance with: 2006/42/EF, EN 60745-1, EN 60745-2-17. These products also comply with Directive 2004/108/EC. For more information, please contact DEWALT at the following address or refer to the back of the manual. The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DEWALT. Horst Grossmann Vice President Engineering and Product Development DEWALT, Richard-Klinger-Straße 11, D-65510, Idstein, Germany

WARNING: To reduce the risk of injury,

read the instruction manual. General Power Tool Safety Warnings WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery- operated (cordless) power tool.

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) ELECTRICAL SAFETY

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying theENGLISH

tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4) POWER TOOL USE AND CARE

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc., in accordance with these instructions taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Additional Safety Rules for Routers

• Hold power tool by insulated gripping surfaces, because the cutter may contact its own cord. Cutting a "live" witre may make exposed metal parts of the power tool "live" and shock the operator.

• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holidng the work by your hand or against the body leaves it unstable and may lead to loss of control. Additional Safety Rules for Cutters

• Always use straight-cutters, rabbet-cutters, profile cutters, slotter cutters or grooved knives with a shank diameter of 6-8 mm which corresponds to the size of the collet in your tool.

• Always use cutters suitable for a speed of 30,000 min

and marked accordingly.

WARNING: Never use cutters with

a diameter exceeding the maximum diameter indicated in the technical data.

• For straight-cutters, rabbet-cutters, profile cutters, the maxium shank diameter MUST be 8 mm, the maximum diameter MUST be 36 mm., the maximum cutting depth MUST be 10 mm.

• For slotter cutters, the maximum shank diameter MUST be 8 mm and the maximum diameter MUST be 25 mm.

Residual Risks In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are: – Impairment of hearing . – Risk of personal injury due flying particles. – Risk of burns due to accessories becoming hot during operation. – Risk of personal injury due to prolonged use. Markings on Tool The following pictograms are shown on the tool: Read instruction manual before use. DATE CODE POSITION (FIG. 1) The Date Code (x), which also includes the year of manufacture, is printed into the housing. Example: 2010 XX XX Year of Manufacture Package Contents The package contains: 1 Laminate Trimmer 3 Collets (6 mm, 1/4", 8 mm) 1 Wrench # 17 mm 1 Dust extraction hood 1 Copy follower 1 Pair of skis 1 Straight guide 1 Instruction manual 1 Exploded drawing

• Check for damage to the tool, parts or accessories which may have occurred during transport.

• Take the time to thoroughly read and understand this manual prior to operation. Description (fi g. 1)

WARNING: Never modify the power

tool or any part of it. Damage or personal injury could result. a. On/Off-switch b. Motor pack c. Depth adjustment clamping wheel d. Motor clamping lever e. Motor pack holder f. Chips shield g. Trimming base h. Sliding base

i. Dust extractor hood

INTENDED USE Your DEWALT DW670 Laminate Trimmer is a small base high-precision power tool designed for professional trimming of wood and plastic laminates. DO NOT use under wet conditions or in presence of flammable liquids or gases. These cutters are professional power tools. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool. Electrical Safety The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate. Your DEWALT tool is double insulated in accordance with EN 60745; therefore no earth wire is required.

WARNING: 115 V units have to

be operated via a fail-safe isolating transformer with an earth screen between the primary and secondary winding. If the supply cord is damaged, it must be replaced by a specially prepared cord available through the

EWALT service organisation. Mains Plug Replacement (U.K. & Ireland Only) If a new mains plug needs to be fitted:

• Safely dispose of the old plug.

• Connect the brown lead to the live terminal in the plug.

• Connect the blue lead to the neutral terminal.

WARNING: No connection is to be

made to the earth terminal. Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 13 A.ENGLISH

Using an Extension Cable If an extension cable is required, use an approved 3–core extension cable suitable for the power input of this tool (see technical data).The minimum conductor size is 1.5 mm

; the maximum length is 30 m. When using a cable reel, always unwind the cable completely.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of

injury, turn unit off and disconnect machine from power source before installing and removing accessories, before adjusting or changing set- ups or when making repairs. Be sure the trigger switch is in the OFF position. An accidental start-up can cause injury. Removing the Motor Pack (fi g. 1) Loosen the motor clamping lever (d) to remove the motor pack (b). Inserting and Removing a Cutter (fi g. 2)

1. Separate the motor pack (b) from the trimming

3. Insert the cutter shaft (l) in the collet (m).

(k) a few turns and remove the cutter. Replacing the Collet (fi g. 3) The Laminate Trimmer is supplied with an 8 mm collet fitted to the tool. Two additional precision collets are also supplied to suit the cutter used.

1. Loosen the collet nut (k) completely.

2. Remove the collet (m) and replace it.

3. Tighten the collet nut (k).

Depth of Cut Adjustment (fi g. 4) Your Laminate Trimmer is equipped with a fine adjustment wheel (n) to adjust the depth of cut.

1. Loosen the depth adjustment clamping

2. Rotate the fine adjustment wheel (n) to the

3. Tighten the depth adjustment

clamping wheel (c). Fitting the Guides (fi g. 5) Your Laminate Trimmer is equipped with three dedicated guiding accessories. COPY FOLLOWER The copy follower (o) is used to trim along shaped edges. Fit the copy follower using the clamping wheel (p). STRAIGHT GUIDE The plastic straight guide (q) is used to avoid copying the imperfections in the edges of the base material when using the copy follower (o).

1. Fit the copy follower (o).

2. Click the straight guide (q) on the bearing (r) of

the copy follower (o). SKIS The skis (s) are used to form a bridge for trimming protrusions or routing laminate inlays.

1. Make sure that the recessed ends of the skis

point in the same direction.

2. Fit the two skis (s) underneath the sliding base

(h) using the fixing screws (t). Adjusting the Copy Follower (fi g. 6) SIDE DISTANCE

1. Loosen the clamping wheel (u) and set the side

distance using the fine adjustment screw (v).

2. Tighten the clamping wheel (u) again.

1. Loosen the clamping wheel (p) and move the

copy follower (o) up or down as required.

2. Tighten the clamping wheel (p).

Fitting the Dust Extractor Hood WHEN USING A BALL BEARING OR PILOT CUTTER (FIG. 7)

1. Remove the skis and the copy follower.

1. Fit the skis (s) and the copy follower.

2. Fit the dust extractor hood (i) in the recessed

ends in the skis using the two fixing screws (w).ENGLISH

1. Replace the collet if required and mount the

2. Adjust the depth of cut.

OPERATION Instructions for Use

WARNING: Always observe the safety

instructions and applicable regulations.

WARNING: To reduce the risk

of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/installing attachments or accessories.

• Always observe the safety instructions and applicable regulations.

• Check that the motor pack is properly fixed in the motor pack holder.).

• Always feed the material against the rotating cutter (see fig. 9). Proper Hand Position (fi g. 10)

WARNING: To reduce the risk of

serious personal injury, ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of

serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction. Proper hand position requires one hand on the tool as shown. Trimming with Ball Bearing or Pilot Cutters

1. Remove the skis and the copy follower.

2. Start the tool using the On/Off-switch.

3. Move the tool at constant speed, keeping

the ball bearing or pilot well against the base material.

follower when using cutters without ball bearing or pilot.

1. Adjust the tip of the copy follower using the fine

adjustment screw (v) as required.

2. Start the tool using the On/Off-switch (a).

3. Move the tool at constant speed, keeping the

copy follower well against the base material.

4. Switch the tool Off.

(o) as described above.

2. Proceed as for shaped edges.

It is also possible to trim straight edges using the copy follower only. Removing Strips of Material from a Flat Surface (fi g. 5, 8)

1. Remove the copy follower (o).

2. Mount the skis (s) under the sliding base (h) as

3. Place the skis over the strip of protruding

material (e.g. glue) to be removed.

4. Start the tool; hold it firmly and move it over the

strip to be removed.

5. Always switch Off the tool when work is finished

and before unplugging. The skis can also be used for routing even laminate inlays. Dust Extractor or Hood WHEN USING A BALL BEARING OR PILOT CUTTER (FIG. 7) Fit the dust extractor hood (i) as shown. Placed underneath the sliding base (h), the dust extractor hood (i) can also serve as a guide for optimal control of the trimming process. WHEN USING SKIS AND A COPY FOLLOWER (FIG. 8) Fit the dust extractor hood (i) as shown. Since the dust extractor hood (i) now forms an extension to the sliding base, it also provides optimal control of the trimming process. When trimming without the copy follower, it is preferable to use a cutter with a ball bearing.ENGLISH

MAINTENANCE Your DEWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

WARNING: To reduce the risk of

injury, turn unit off and disconnect machine from power source before installing and removing accessories, before adjusting or changing set-ups or when making repairs. Be sure the trigger switch is in the OFF position. An accidental start-up can cause injury. Lubrication Your power tool requires no additional lubrication. Cleaning

WARNING: Blow dirt and dust out of

the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and approved dust mask when performing this procedure.

WARNING: Never use solvents or

other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. Optional Accessories

WARNING: Since accessories, other

than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT, recommended accessories should be used with this product. Consult your dealer for further information on the appropriate accessories. Protecting the Environment Separate collection. This product must not be disposed of with normal household waste. Should you find one day that your D EWALT product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection. Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials. Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product. DEWALT provides a facility for the collection and recycling of DEWALT products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf. You can check the location of your nearest authorised repair agent by contacting your local

EWALT office at the address indicated in this manual. Alternatively, a list of authorised D EWALT repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com.ENGLISH

GUARANTEE DEWALT is confident of the quality of its products and offers an outstanding guarantee for professional users of the product. This guarantee statement is in addition to and in no way prejudices your contractual rights as a professional user or your statutory rights as a private non-professional user. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.

• 30 DAY NO RISK SATISFACTION GUARANTEE • If you are not completely satisfied with the performance of your D EWALT tool, simply return it within 30 days, complete with all original components, as purchased, to the point of purchase, for a full refund or exchange. The product must have been subject to fair wear and tear and proof of purchase must be produced.

• ONE YEAR FREE SERVICE CONTRACT • If you need maintenance or service for your

EWALT tool, in the 12 months following purchase, you are entitled to one service free of charge. It will be undertaken free of charge at an authorised DEWALT repair agent. Proof of purchase must be produced. Includes labour. Excludes accessories and spare parts unless failed under warranty.

• ONE YEAR FULL WARRANTY • If your D EWALT product becomes defective due to faulty materials or workmanship within 12 months from the date of purchase, DEWALT guarantees to replace all defective parts free of charge or – at our discretion – replace the unit free of charge provided that:

• The product has not been misused;

• The product has been subject to fair wear and tear;

• Repairs have not been attempted by unauthorised persons;

• Proof of purchase is produced.

• The product is returned complete with all original components If you wish to make a claim, contact your seller or check the location of your nearest authorised DEWALT repair agent in the DEWALT catalogue or contact your DEWALT office at the address indicated in this manual. A list of authorised D EWALT repair agents and full details of our after-sales service is available on the Internet at: www.2helpU.comESPAÑOL