DCW600 - Router DEWALT - Free user manual and instructions

USER MANUAL DCW600 DEWALT

English (original instructions) Definitions: Safety Alert Symbols and Words This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or seriousinjury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or seriousinjury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderateinjury.

(Used without word) Indicates a safety related message. NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in propertydamage.

WARNING: Read all safety warnings and all

instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or seriousinjury.

WARNING: To reduce the risk of injury, read the

Battery release button

Depth adjustment ring

Micro-adjustment scale

WARNING: Read all safety warnings,

instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or seriousinjury.

AND INSTRUCTIONS FOR

FUTURE REFERENCE. The term “power tool” in the warnings refers to your mains- operated (corded) power tool or battery-operated (cordless) powertool.

a ) Keep work area clean and well lit. Cluttered or dark areas inviteaccidents. b ) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust orfumes. c ) Keep children and bystanders away while operating a power tool. Distractions can cause you to losecontrol.

2) Electrical Safety

a ) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electricshock. b ) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed orgrounded. c ) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electricshock. d ) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electricshock. e ) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electricshock. f ) If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electricshock.

a ) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personalinjury. b ) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personalinjuries. c ) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invitesaccidents. d ) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personalinjury. e ) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpectedsituations. f ) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in movingparts. g ) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-relatedhazards. h ) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of asecond.

4) Power Tool Use and Care

a ) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it wasdesigned. b ) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must berepaired. c ) Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power toolaccidentally. d ) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrainedusers. e ) Maintain power tools and accesories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained powertools. f ) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier tocontrol. g ) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and theEnglish

work to be performed. Use of the power tool for operations different from those intended could result in a hazardoussituation. h ) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpectedsituations.

5) Battery Tool Use and Care

a ) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another batterypack. b ) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury andfire. c ) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or afire. d ) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation orburns. e ) Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk ofinjury. f ) Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265 °F (130°C) may causeexplosion. g ) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

a ) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool ismaintained. b ) Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized serviceproviders. Additional Safety Rules for Routers

• Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electricshock.

• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss ofcontrol.

• Keep handles and gripping surfaces dry, clean, and free from oil and grease. This will enable better control of thetool.

• Maintain firm grip with both hands on the tool to resist startingtorque. Maintain a firm grip on the tool at all times whileoperating.

• Always follow the bit manufacturer’s speed recommendations as some bit designs require specific speeds for safety or performance. If you are unsure of the proper speed or are experiencing any type of problem, contact the bitmanufacturer.

• Keep hands away from cutting area above and below the base. Never reach under the workpiece for any reason. Keep the router base firmly in contact with the workpiece whencutting.

• Never run the motor unit when it is not inserted in one of the router bases. The motor is not designed to behandheld.

• Keep cutting pressure constant. Do not overloadmotor.

• Use sharp bits. Dull bits may cause the router to swerve or stall underpressure.

• Be sure that the motor has stopped completely before you lay the router down. If the cutter head is still spinning when the tool is laid down, it could cause injury ordamage.

• Be sure that the router bit is clear of the workpiece before starting the motor. If the bit is in contact with the workpiece when the motor starts, it could make the router jump, causing damage orinjury.

• ALWAYS disconnect tool from power source before making adjustments or changingbits.

• Keep hands clear of bit when motor is running to prevent personalinjury.

• NEVER touch the bit immediately after use. It may be extremelyhot.

• Provide clearance under workpiece for router bit when through-cutting.

• Tighten collet nut securely to prevent the bit fromslipping.

• Never tighten collet nut without abit.

• Do not use router bits with a cutting diameter in excess of 1-3/8" (34.9mm) in thistool.

• Always use cutters with a shank diameter of 1/4" (6.4 mm) which corresponds to the size of the collet in yourtool.

• Always follow the bit manufacturer's speed recommendations as some bit designs require specific speeds for safety or performance. If you are unsure of the proper speed or are experiencing any type of problem, contact the bitmanufacturer.

• Not recommended for use in a routertable.

• Avoid climb-cutting (cutting in the opposite direction of that shown in FigureQ). Climb-cutting increases the chance for loss of control resulting inEnglish

possible injury. When climb-cutting is required (backing around a corner), exercise extreme caution to maintain control of router. Make smaller cuts and remove minimal material with eachpass.

• Do not hand-hold the router in an upside-down or horizontal position. The motor can separate from the base if not properly attached according to theinstructions.

• Before starting the motor clear the work area of all foreignobjects.

• Do not use in a routertable.

• Always keep the chip shield (if included) clean and inplace.

• Do not press spindle lock button while the motor is running. Doing so can damage the spindlelock.

• Always make sure the work surface is free from nails and other foreign objects. Cutting into a nail can cause the bit and the tool tojump. Additional Safety Information

WARNING: ALWAYS use safety glasses. Everyday

eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETYEQUIPMENT:

WARNING: Some dust created by power sanding,

sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicalsare:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically- treatedlumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopicparticles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmfulchemicals.

WARNING: Use of this tool can generate and/

or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face andbody.

WARNING: Always wear proper personal hearing

protection that conforms to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearingloss.

CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knockedover.

• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in movingparts. The label on your tool may include the following symbols. The symbols and their definitions are asfollows: V ......................... volts Hz .......................hertz min ..................... minutes or DC ......direct current ...................... Class I Construction (grounded) …/min ..............per minute BPM .................... beats per minute IPM ..................... impacts per minute RPM .................... revolutions per minute sfpm ................... surface feet per minute SPM .................... strokes per minute A ......................... amperes W ........................watts or AC ...........alternating current or AC/DC .... alternating or direct current ...................... Class II Construction (double insulated)

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow charging proceduresoutlined. When ordering replacement battery packs, be sure to include the catalog number andvoltage. Your tool uses a DeWALT charger. Be sure to read all safety instructions before using your charger.

READ ALL INSTRUCTIONS

Important Safety Instructions for All Battery Packs

WARNING: Read all safety warnings and all

instructions for the battery pack, charger and power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/ or seriousinjury.

• Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery pack from the charger may ignite the dust orfumes.

• NEVER force the battery pack into the charger. DO NOT modify the battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal injury. ConsultENGLISH

the chart at the end of this manual for compatibility of batteries andchargers.

• Charge the battery packs only in designated DeWALT chargers.

• DO NOT splash or immerse in water or otherliquids.

• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 104°F (40°C) (such as outside sheds or metal buildings in summer). For best life store battery packs in a cool, drylocation. NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ONposition.

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium ion battery packs areburned.

• If battery contents come into contact with the skin, immedicately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithiumsalts.

• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medicalattention.

WARNING: Burn hazard. Battery liquid may be

flammable if exposed to spark orflame.

WARNING: Fire hazard. Never attempt to open the

battery pack for any reason. If the battery pack case is cracked or damaged, do not insert into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center forrecycling. Transportation

WARNING: Fire hazard. Do not store or carry the

battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes in carry-on baggage UNLESS they are properly protected from short circuits. So when transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a shortcircuit. NOTE: Lithium-ion batteries should not be put in checkedbaggage. Shipping the DeWALT FLEXVOLT™ Battery The D

WALT FLEXVOLT™ battery has two modes: Use and Shipping. Use Mode: When the FLEXVOLT™ battery stands alone or is in a D

WALT 20V Max* product, it will operate as a 20V Max* battery. When the FLEXVOLT™ battery is in a 60V Max* or a 120V Max* (two 60V Max* batteries) product, it will operate as a 60V Max* battery. Shipping Mode: When the cap is attached to the FLEXVOLT™ battery, the battery is in Shipping Mode. Strings of cells are electrically disconnected within the pack resulting in three batteries with a lower Watt hour (Wh) rating as compared to one battery with a higher Watt hour rating. This increased quantity of three batteries with the lower Watt hour rating can exempt the pack from certain shipping regulations that are imposed upon the higher Watt hourbatteries. The battery label indicates two Watt hour ratings (see example). Depending on how the battery is shipped, the appropriate Watt hour rating must be used to determine the applicable shipping requirements. If utilizing the shipping cap, the pack will be considered 3 batteries at the Watt hour rating indicated for “Shipping”. If shipping without the cap or in a tool, the pack will be considered one battery at the Watt hour rating indicated next to “Use”. USE: 120 Wh Shipping: 3 x 40 Wh Example of Use and Shipping Label Marking For example, Shipping Wh rating might indicate 3 x 40 Wh, meaning 3 batteries of 40 Watt hours each. The Use Wh rating might indicate 120 Wh (1 battery implied). Fuel Gauge Battery Packs (Fig. B) Some DeWALT battery packs include a fuel gauge which consists of three green LED lights that indicate the level of charge remaining in the batterypack. The fuel gauge is an indication of approximate levels of charge remaining in the battery pack according to the followingindicators: 75–100% charged 51–74% charged < 50% charged Pack needs to be charged To actuate the fuel gauge, press and hold the fuel gauge button. A combination of the three green LED lights will illuminate designating the level of charge left. When the level of charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to berecharged.ENGLISH

Fig. B NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end-userapplication. For more information regarding fuel gauge battery packs, please call 1-800-4- DeWALT (1-800-433-9258) or visit our website www.dewalt.com. The RBRC® Seal The RBRC® (Rechargeable Battery Recycling Corporation) Seal on the nickel cadmium, nickel metal hydride or lithium- ion batteries (or battery packs) indicates that the costs to recycle these batteries (or battery packs) at the end of their useful life have already been paid by DeWALT . In some areas, it is illegal to place spent nickel cadmium, nickel metal hydride or lithium-ion batteries in the trash or municipal solid waste stream and the Call2Recycle® program provides an environmentally consciousalternative. Call 2 Recycle, Inc., in cooperation with DeWALT and other battery users, has established the program in the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal hydride or lithium-ion batteries. Help protect our environment and conserve natural resources by returning the spent nickel cadmium, nickel metal hydride or lithium-ion batteries to an authorized DeWALT service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery. RBRC® is a registered trademark of Call 2 Recycle,Inc. Important Safety Instructions for All Battery Chargers

WARNING: Read all safety warnings and all

instructions for the battery pack, charger and power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/ or seriousinjury.

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to worktogether.

• These chargers are not intended for any uses other than charging DeWALT rechargeable batteries. Any other uses may result in risk of fire, electric shock orelectrocution.

• Do not expose the charger to rain orsnow.

• Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug andcord.

• Make sure that the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage orstress.

• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock orelectrocution.

• When operating a charger outdoors, always provide a dry location and use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electricshock.

• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier thecord. Minimum Gauge for Cord Sets Volts Total Length of Cord in Feet (meters) 120 V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7) 240 V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4) Ampere Rating American Wire Gauge More Than Not More Than

• Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of thehousing.

• Do not operate the charger with a damaged cord orplug.

• Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorized servicecenter.

• Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution orfire.

• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce thisrisk.

• NEVER attempt to connect 2 chargerstogether.

• The charger is designed to operate on standard 120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicularcharger.ENGLISH

WARNING: Shock hazard. Do not allow any liquid to

WARNING: Burn hazard. Do not submerge the

battery pack in any liquid or allow any liquid to enter the battery pack. Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service center forrecycling.

CAUTION: Burn hazard. To reduce the risk of injury, charge only DeWALT rechargeable battery packs. Other types of batteries may overheat and burst resulting in personal injury and propertydamage.

CAUTION: Under certain conditions, with the charger plugged into the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting toclean. Charging a Battery (Fig. C)

1. Plug the charger into an appropriate outlet before

inserting batterypack.

into the charger, making sure the battery pack is fully seated in the charger. The red (charging) light will blink continuously indicating that the charging process hasstarted.

3. The completion of charge will be indicated by the red

light remaining ON continuously. The battery pack is fully charged and may be used at this time or left in the charger. To remove the battery pack from the charger, push the battery release button

on the battery pack and then slide the battery pack out of thecharger. NOTE: To ensure maximum performance and life of lithium- ion battery packs, charge the battery pack fully before firstuse. Charger Operation Refer to the indicators below for the charge status of the batterypack.

DCB107, DCB112, DCB113, DCB115, DCB118, DCB132

Charging Fully Charged Hot/Cold Pack Delay*

• DCB107, DCB112, DCB113, DCB115, DCB118, DCB132: The red light will continue to blink, but a yellow indicator light will be illuminated during this operation. Once the battery pack has reached an appropriate temperature, the yellow light will turn off and the charger will resume the chargingprocedure. The compatible charger(s) will not charge a faulty battery pack. The charger will indicate faulty battery pack by refusing tolight. NOTE: This could also mean a problem with acharger. If the charger indicates a problem, take the charger and battery pack to be tested at an authorized servicecenter. Hot/Cold Pack Delay When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery packlife. A cold battery pack will charge at a slower rate than a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to maximum charge rate even if the battery packwarms. The DCB118 charger is equipped with an internal fan designed to cool the battery pack. The fan will turn on automatically when the battery pack needs to becooled. Never operate the charger if the fan does not operate properly or if ventilation slots are blocked. Do not permit foreign objects to enter the interior of thecharger. Electronic Protection System Li-Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deepdischarge. The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the lithium- ion battery pack on the charger until it is fullycharged. Wall Mounting

DCB107, DCB112, DCB113, DCB115, DCB118, DCB132

These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 1" (25.4 mm) long, with a screw head diameter of 0.28–0.35" (7–9mm), screwed into wood to an optimal depth leaving approximately 7/32" (5.5 mm) of theENGLISH

screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in theslots. Charger Cleaning Instructions

WARNING: Shock hazard. Disconnect the charger

from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaningsolutions. Important Charging Notes

1. Longest life and best performance can be obtained if

the battery pack is charged when the air temperature is between 65°F and 75°F (18° – 24°C). DO NOT charge the battery pack below +40°F (+4.5°C), or above +104°F (+40°C). This is important and will prevent serious damage to the batterypack.

2. The charger and battery pack may become warm to the

touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulatedtrailer.

3. If the battery pack does not charge properly:

a. Check operation of receptacle by plugging in a lamp or other appliance; b. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights; c. Move the charger and battery pack to a location where the surrounding air temperature is approximately 65°F – 75°F (18° – 24°C); d. If charging problems persist, take the tool, battery pack and charger to your local servicecenter.

4. The battery pack should be recharged when it fails to

produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse effect on the batterypack.

5. Foreign materials of a conductive nature such as, but

not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting toclean.

6. Do not freeze or immerse the charger in water or any

otherliquid. Storage Recommendations

1. The best storage place is one that is cool and dry, away

from direct sunlight and excess heat orcold.

2. For long storage, it is recommended to store a fully

charged battery pack in a cool dry place out of the charger for optimalresults. NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged beforeuse.

SAVE THESE INSTRUCTIONS FOR

of it. Damage or personal injury couldresult. Refer to Figure A at the beginning of this manual for a complete list ofcomponents. Intended Use This tool is designed for professional medium-duty routingapplications. DO NOT use under wet conditions or in presence of flammable liquids orgases. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use thistool.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal

injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start-up can causeinjury. Bit Installation and Removal (Fig. D)

WARNING: Projectile hazard. Only use bits with

shanks that match the installed collet. Smaller shank bits will not be secure and could become loose duringoperation.

CAUTION: Never tighten the collet without first installing a router bit in it. Tightening an empty collet, even by hand, can damage thecollet. NOTICE: Do not use router bits with a cutting diameter in excess of 1-3/8" (34.9 mm) in thistool. To Install the Bit

1. Remove the motor unit from the base unit. Refer to

Removing the Motor from the Fixed Base/Removing the Motor from the Plunge Base (ifneeded).

2. Clean and insert the round shank of the desired router

bit into the loosened collet as far as it will go and then pull it out about 1/16" (1.6 mm).

to hold the spindle shaft in place while turning the collet nut

clockwise with the wrenchprovided. NOTE: The unit is equipped with multiple spindle lock detents allowing an optional "manual ratchet" method of tightening thebit. To tighten with the "manual ratchet" method: a. Without removing the wrench from the collet nut

, release pressure on the spindle lock button

b. With the wrench still on the collet nut, reverse the tightening direction to reset the wrenchposition.ENGLISH

c. Depress the spindle lock button again and turn the wrenchclockwise. d. Repeat the procedure until the collet nut reaches desiredtightness. NOTE: Tighten collet nut securely to prevent the bit fromslipping. NOTICE: Plunge Base Only—When tightening or changing collets, do not allow the wrenches to contact the plunge rods. If the rods are damaged, the plunge action will berestricted.

1. Remove the motor unit from the base unit (refer to

Removing the Motor from the Fixed Base/Removing the Motor from the Plunge Base).

to hold the spindle shaft in place while turning the collet nut

counterclockwise with the wrenchprovided. To loosen using the "manual ratchet" method:

1. Without removing the wrench from the collet nut

release pressure on the spindle lock button

2. With the wrench still on the collet nut

, reverse the loosening direction to reset the wrenchposition.

again and turn the wrenchcounterclockwise.

4. Repeat the procedure until the collet nut

is loose and the bit can beremoved. Collets NOTE: Never tighten the collet without first installing a router bit in it. Tightening an empty collet, even by hand, can damage thecollet. To change collet sizes, unscrew the collet assembly as described above. Install the desired collet by reversing the procedure. The collet and the collet nut are connected. Do not attempt to remove the collet from the colletnut. Locking Lever Adjustment (Fig. E) Excessive force should not be used to clamp the locking lever. Using excessive force may damage thebase. When the locking lever is clamped, the motor should not move in thebase. Adjustment is needed if the locking lever will not clamp without excessive force or if the motor moves in the base afterclamping. To adjust the locking lever’s clamping force:

2. Using a hex wrench turn locking lever adjustment

in smallincrements. Turning the screw clockwise tightens the lever, while turning the screw counterclockwise loosens thelever. Fig. E

Centering the Subbase (Fig. A, F1, F2) If you need to adjust, change, or replace the subbase, a centering tool is recommended (refer to Accessories). The centering tool consists of a cone and apin. To adjust the subbase, follow the stepsbelow. Figure F1 shows adjusting the subbase on the fixed base and Figure F2 shows adjusting the subbase on the plungebase.

the subbase movesfreely.

2. Insert the pin into the collet and tighten the colletnut.

3. Insert the motor into the base and clamp the locking

4. Place the cone on the pin and lightly press down on the

cone until it stops. This will center thesubbase.

5. While holding down on the cone, tighten the

Using Template Guides The round subbase will accept universal template guides. Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized servicecenter. NOTE: The D-shape subbase does not accommodate template guides and is designed to accommodate bits up to 1-3/8" (34.9mm) indiameter. To Use Template Guides:

1. Center the subbase. See Centering TheSubbase.

2. Install template guide (available as an accessory) on the

subbase and tightensecurely. Installing a Fixed Base Edge Guide (Fig. G) (Included with some models) An edge guide (model DNP618) for your fixed base is available from your local retailer or service center at extracost.

1. Remove the motor from the fixed base. Refer to

Removing the Motor from the FixedBase.

2. Remove flat head screws

from storage holes on edgeguide.

on side of fixed base (Fig.G). Insert the two flat head screws through the appropriate holes in the subbase to secure the edge guide. Tightenhardware.

4. Follow all instructions included with the edgeguide.

NOTE: To remove the edge guide, reverse the above procedure. After removing edge guide, always replace the two flat head screws into the storage holes on the edge guide to preventloss.

Fig. G Using a Premium Edge Guide (Plunge Base Only) (Included with some models) A Premium Edge Guide (model DW6913) is available from your local retailer or service center at extra cost. Follow the assembly instructions included with the edgeguide. Installing a Plunge Base Edge Guide with Guide Rods (Fig. H) (Included with some models) An edge guide (model DW6913) for your plunge base is available from your local retailer or service center at extracost.

to the plunge routerbase.

6. Tighten the thumb screws temporarily. Refer to

Adjusting the EdgeGuide. Adjusting the Edge Guide (Fig. A, H) Follow the assembly instructions included with the edgeguide.

1. Draw a cutting line on thematerial.

2. Lower the router carriage until the cutter is in contact

3. Lock the plunge mechanism by releasing the plunge

4. Position the router on the cutting line. The outer cutting

edge of the cutter must coincide with the cuttingline.

against the workpiece and tighten the thumb screws

Fig.H Attaching a Dust Extraction System to the Fixed Base (Fig. I) (Included with some models) To connect the router to a dust extraction system for dust collection, follow these steps:

1. Remove the motor unit from the base. Refer to

Removing the Motor from theFixed Base.

2. Attach dust extraction system attachment accessory

to the base as shown. Tighten thumb screws

3. Attach hose adapter to dust extraction system

attachmentaccessory.

4. When using dust extraction system attachment, be

aware of the placement of the dust extraction system. Be sure that the dust extraction system is stable and that its hose will not interfere with thework. Fig.I

Attaching a Dust Extraction System to the Plunge Base (Fig. J) (Included with some models)

1. Remove the motor unit from the base. Refer to

Removing the Motor from the PlungeBase.

(inset) on dust extraction system attachment

into slot in plunge base and snap tab

(inset) into hole in plungebase.

3. Secure to base with supplied plastic washer

. Tighten thumb screw securely byhand.

4. Attach hose adapter to dust extraction

systemattachment. When using dust extraction system attachment, be aware of the placement of the dust extraction system. Be sure the dust extraction system is stable and its hose will not interfere with thework. Fig.J

Set-Up: Fixed Base (Fig. A, K, L) Inserting the Motor into the Fixed Base

thread the depth adjustment ring onto the motor until the ring is about halfway between the top and bottom of the motor as shown. Insert the motor into the base by aligning the groove on the motor

on the base. Slide the motor down until the depth adjustment ring snaps intoplace. nOTE: Guide pin grooves

are located on either side of the motor so it can be positioned in twoorientations.

3. Adjust the depth of cut by turning the depth

adjustment ring. Refer to Adjusting the Depth ofCut.

when the desired depth isachieved. Fig. K

and turn the depth adjustment ring

until the bit just touches the work piece. Turning the ring clockwise raises the cutting head while turning it counterclockwise lowers the cuttinghead.

2. Turn the micro-adjustment scale

clockwise until the 0 on the scale lines up with the pointer on the bottom of the depth adjustmentring.

3. Turn the depth adjustment ring until the pointer lines

up with desired depth of cut marking on the micro- adjustment scale

nOTE: Each mark on the adjustment scale represents a depth change of 1/64" or .015" (0.4 mm) and one full (360º) turn of the ring changes the depth 0.5" (12.7mm).

to lock thebase. Removing the Motor from the Fixed Base (Fig. K)

1. Remove the battery pack from the motor. Refer to

Installing and Removing the BatteryPack.

3. Grasp the motor unit with one hand, depressing both

4. With the other hand, grasp the base and pull motor

from thebase. Set-up: Plunge Base (Fig. A, M) Inserting the Motor into the Plunge Base

1. Remove the depth adjustment ring

. It is not used with the plunge base. nOTE:Snap depth adjustment ring onto fixed base, when not in use, to preventloss.

3. Making sure the spindle lock button is facing front,

into the base by aligning the groove on the motor with the guide pins

on the base. Slide the motor down until the motor stops on the motor stop

WARNING: Laceration hazard. Do not change the

turret stop while the router is running. This will place your hands too near the cutterhead.

WARNING: To prevent loss of control, ALWAYS

tighten the travel-limiting nuts together. Inadvertent movement could prevent full bitretraction.

WARNING: To prevent loss of control, set

the travel-limiting nuts so that bit can be retracted into the base of the router, clear of theworkpiece.

WARNING: To reduce the risk of injury, NEVER

CAUTION: Turn the router on before plunging the cutter head into theworkpiece.

1. Unlock the plunge mechanism by pulling down the

. Gently push down on the two handes to plunge the router down as far as it will go, allowing the bit to just touch theworkpiece.

2. Lock the plunge mechanism by releasing the plunge

by turning the thumb screw

down so that it meets the lowest turret stop

on the depth adjustment rod down so that the top of it meets zero on the depth adjustment scale

6. Grasping the top, knurled section of the depth

, slide it up so that the tab

aligns with the desired depth of cut on the depth adjustment scale

to hold the depth adjustment rod inplace.

8. Keeping both hands on the handles, unlock the plunge

mechanism by pulling the plunge lock lever

down. The plunge mechanism and the motor will move up. When the router is plunged, the depth adjustment rod will hit the turret stop, allowing the router to reach exactly the desireddepth. Using the Rotating Turret for Stepped Cuts (Fig. M) If the depth of cut required is more than is acceptable in a single pass, rotate the turret so that depth rod

lines up with taller turret stop initially. After each cut, rotate the turret so that the depth stop lines up with shorter post until the final depth of cut isreached.

WARNING: Do not change the turret stop while the

router is running. This will place your hands too near the cutterhead. Fine Adjustment of Routing Depth (Fig. M) The knurled knob

at the bottom end of the depth adjustment rod can be used to make minoradjustments.

1. To decrease the cutting depth, rotate the knob

clockwise (looking down from the top of the router).

2. To increase the cutting depth, rotate the knob

counterclockwise (looking down from the top of therouter). nOTE: One complete rotation of the knob results in a change of about 5/128" or .04" (1 mm) indepth. Removing the Motor from the Plunge Base (Fig. M)

1. Remove the battery pack from the motor. Refer to

Installing and Removing the BatteryPack.

3. Grasp the motor unit with one hand and the base with

the other hand, pull motor from theplungebase. OPERATION

WARNING: To reduce the risk of serious personal

injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start-up can causeinjury. Installing and Removing the Battery Pack (Fig. N)

CAUTION: Before inserting the battery, check to see that the switch is in the OFF position. An accidental start-up can causeinjury. nOTE: For best results, make sure your battery pack is fullycharged. To install the battery pack

into the tool handle, align the battery pack with the rails inside the tool’s handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does notdisengage. To remove the battery pack from the tool, press the release button

and firmly pull the battery pack out of the tool handle. Insert it into the charger as described in the charger section of thismanual. Fig. N

WARNING: To reduce the risk of serious personal injury,

ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of serious personal

injury, ALWAYS hold securely in anticipation of a suddenreaction. When using the fixed base, one hand should be on top of the battery and the other hand around the fixed base (Fig.O). When using the plunge base, grasp the side handles

(Fig. A) firmly as shown in Fig.P. Fig. OENGLISH

CAUTION: Before starting the tool, clear the work area of all foreign objects. Also keep firm grip on tool to resist startingtorque.

CAUTION: To avoid personal injury and/or damage to finished work, always allow the power unit to come to a COMPLETE STOP before putting the tooldown. To turn the unit on, depress the side of the dust-protected switch

that has the symbol “I.” To turn the unit off, depress the side of the switch that has the symbol “O.” Cutting with the Fixed Base Set up the router to use the fixed base by following the instructions in the Assembly and Adjustmentssection. After the router is set-up, install the battery pack as shown in Fig.N, then set your router speed (refer to Choosing Router Speed). NOTE: Always feed the router opposite to the direction in which the cutter isrotating. Cutting with the Plunge Base (Fig. A, P) NOTE: The depth of cut is locked in the plunge base's default state. The plunge lock requires user actuation to enable the "release to lock" plungemechanism. NOTE: Grip both side handles

and plunge the router down until the bit reaches the setdepth.

2. Release the plunge lock lever

when desired depth isreached. NOTE: Releasing the plunge lock lever automatically locks the motor inplace. NOTE: If additional resistance is needed, use the hand to depress the plunge locklever.

4. Depressing the plunge lock lever will disable the locking

mechanism allowing the router bit to disengage from the workpiece.

5. Turn the routeroff.

Direction of Feed (Fig. Q) The direction of feed is very important when routing and can make the difference between a successful job and a ruined project. The figures show the proper direction of feed for some typical cuts. A general rule to follow is to move the router in a counterclockwise direction on an outside cut and a clockwise direction on an insidecut. Shape the outside edge of a piece of stock by following these steps:

1. Shape the end grain, left to right

2. Shape the straight grain side moving left to right

3. Cut the other end grain side

4. Finish the remaining straight grain edge

Choosing Router Speed (Fig. A) Refer to the Speed Selection Chart to choose a router speed. Turn the variable speed dial

to control routerspeed. Soft Start Feature The compact routers are equipped with electronics to provide a soft start feature that minimizes the start up torque of themotor. Variable Speed Control (Fig. A)

WARNING: If the speed control ceases to

operate, or is intermittent, stop using the tool immediately. Take it to a DeWALT factory service center or a DeWALT authorized service center forrepair.English

WARNING: Always follow the bit manufacturer’s

speed recommendations as some bit designs require specific speeds for safety or performance. If you are unsure of the proper speed or are experiencing any type of problem, contact the bitmanufacturer. This router is equipped with a variable speed dial

with 7speeds between 16000 and 25500 RPM. Adjust the speed by turning the variable speed dial

NOTICE: The router is equipped with electronics to monitor and maintain the speed of the tool while cutting. In low and medium speed operation, the speed control prevents the motor speed from decreasing. If you expect to hear a speed change and continue to load the motor, you could damage the motor by overheating. Reduce the depth of cut and/or slow the feed rate to prevent tooldamage. The compact routers are equipped with electronics to monitor and maintain the speed of the tool whilecutting. sPEED sElECTiOn ChART*

Large diameter bits and cutters2 17500

Small diameter bits and cutters. Softwoods, plastics, laminates.

*The speeds in this chart are approximate and are for reference only. Your router may not exactly produce the speed listed for the dial setting. nOTE: Make several light passes instead of one heavy pass for better qualitywork. Worklights (Fig. A) The worklights

are located at the front of the motor

. To turn on the worklight, switch on the on/off switch

. Worklights will remain on 20 seconds after the on/off switch is moved to the off position. nOTE: The worklights are for lighting the immediate work surface and are not intended to be used as aflashlight. nOTE: If worklights flash, check the charge on the battery; it could be low. If they still flash with a charged battery, the unit should be taken to a service center for evaluation. MAINTENANCE

WARNING: To reduce the risk of serious personal

injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start-up can causeinjury. Cleaning

WARNING: Blow dirt and dust out of all air vents with

clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performingthis.

WARNING: Never use solvents or other harsh

chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a dry cloth. Never let any liquid get inside the tool; never immerse any part of the tool into aliquid. nOTE FOR PlUngE BAsE OnlY: Use only a DRY cloth to wipe the plunge rods. These rods require no lubrication. Lubricants attract dust, reducing the performance of yourtool. Waxing Motor and Base To maintain a smooth action when moving the motor unit in relation to the base, the outside of the motor unit and the inside of the base can be waxed using any standard paste or liquid wax. Per the manufacturers instructions, rub the wax onto the outside diameter of the motor unit and the inside diameter of the base. Allow wax to dry and buff off residue with a softcloth. Accessories

WARNING: Since accessories, other than those

offered by DeWALT , have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DeWALT

recommended accessories should be used with thisproduct. Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact DeWALT Industrial Tool Co., 701East Joppa Road, Towson, MD 21286, call 1-800-4- DeWALT (1-800-433-9258) or visit our website: www.dewalt.com. Repairs The charger and battery pack are notserviceable.

WARNING: To assure product SAFETY and

RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a DeWALT factory service center or a DeWALT authorized service center. Always use identical replacementparts. Register Online Thank you for your purchase. Register your product nowfor:

• WARRAnTY sERViCE: Registering your product will help you obtain more efficient warranty service in case there is a problem with yourproduct.

• COnFiRMATiOn OF OWnERshiP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof ofpurchase.

• FOR YOUR sAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer SafetyAct. Register online at www.dewalt.com/register.English

Three Year Limited Warranty DeWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4- DeWALT (1-800- 433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. THIS LIMITED WARRANTY IS GIVEN IN LIEU OF ALL OTHERS, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, AND EXCLUDES ALL INCIDENTAL

OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific legal rights and you may have other rights which vary in certain states orprovinces. In addition to the warranty, DeWALT tools are covered byour: 1 YEAR FREE sERViCE DeWALT will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year afterpurchase. 2 YEARs FREE sERViCE On DEWAlT BATTERY PACKs DC9071, DC9091, DC9096, DC9182, DC9280, DC9360, DCB120,

DCB127, DCB201, DCB203BT, DCB207, DCB361

nOTE: Battery warranty voided if the battery pack is tampered with in any way. DeWALT is not responsible for any injury caused by tampering and may prosecute warranty fraud to the fullest extent permitted bylaw. 90 DAY MOnEY BACK gUARAnTEE If you are not completely satisfied with the performance of your DeWALT Power Tool, Laser, or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questionsasked. lATin AMERiCA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warrantyinformation. FREE WARning lABEl REPlACEMEnT: If your warning labels become illegible or are missing, call 1-800-4- DeWALT

DCB127, DCB201, DCB203BT, DCB207, DCB361

DCB127, DCB201, DCB203BT, DCB207, DCB361

WALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286 (OCT18) Part No. N593981 DCW600 Copyright © 2018 D

WALT The following are trademarks for one or more D

WALT power tools: the yellow and black color scheme, the “D” shaped air intake grill, the array of pyramids on the handgrip, the kit box configuration, and the array of lozenge-shaped humps on the surface of thetool.

• Maximum initial battery voltage (measured without a workload) is 12, 20, 60 or 120 volts. Nominal voltage is 10.8, 18, 54 or108. (120V Max* is based on using 2 D