D700S - Saw SCHEPPACH - Free user manual and instructions

USER MANUAL D700S SCHEPPACH

• failure to observe the manual,

• repairs by third parties, not authorized specialists,

• fitting and exchange of non-original exchange parts,

• falling out of the electrical installations because of inobservance of the electrical Rules and VDE-Regulations 0100, DIN 57113/VDE0113. We recommend that you: Read the entire operating instructions before assembling and implementing. This instruction manual should make it easier for you to get to know your machine and to use its range of applications as intended. The manual contains important information on how to work with the machine in a secure, correct and efficient way, and how you can avoid risks, save repair costs, reduce down time and increase the reliability and life span of the machine. Apart from the safety rules mentioned in these operating instructions, you should implicitly pay atten- tion to the valid regulations of your country for the use of the machine. Keep the manual, in a plastic cover protected against dirt and humidity, with the machine. They should be read and observed carefully by every member of staff before starting to work. Only people instructed on how to use the machine and informed about the possible risks, should be allowed to use it. The required minimum age is to be adhered to. Besides the safety instructions in this manual and the special regulations of your country the recognized technical rules for the operation of wood processing machines need to be observed. Contents GENERAL INFORMATION 53 INTENDED USE 53 OTHER RISKS 53

TO SET UP AND ADJUST 52

• After unpacking please check all parts for possible damage during transport. In case of complaints the driver needs to be contacted as soon as possible.

• Complaints coming in later will not be recognized as such.

• Check if the consignment is complete.

• Familiarize yourself with the machine by means of the operating instructions before implementing it.

• In case of replacing worn or exchange parts, as for accessories, only use original Scheppach parts. You can obtain exchange parts at the specialized dealer.

• Upon ordering, please specify our article nºs as well as type and year of construction of the tool. Safety instructions

• In these operation instructions we have indicated positions that concern your safety, with this mark. Training of the operator

• Forward the safety instructions to all people working on or with this machine.

• The minimum age for the operating person is 18 years. Trainees should be minimum 16 years of age, but are only allowed to work with the machine under supervision.

• People running the machine should not be distracted.

• Keep children away from the to the net connected machine.

• Do not wear tight clothing. Take off jewelry, rings and wristwatches.

• Be careful at work: Danger of damaging finger(s) and hand(s) by the rotating cutting tool.

• Take notice of all safety and danger information of the machine and keep them readable. Steadfastness

• Please be vigilant the machine is steadfast while being assembled. Power supply line of the machine

• Check power supply lines. Do not use defective lines. See “Electrical connection“.

• Pay attention to the motor and tool rolling direction. See „Electrical connection“.

• Installations, repairs and maintenance installations to the electrical installation should only be carried out by experi- enced staff.

• To repair disorders switch off the machine. Pull out the power plug.

• Upon leaving the work site switch of the motor. Pull out the power plug.

• Also at the slightest movement of the machine disconnect it from any external power supply! To restart orderly recon- nect the machine to the power supply! Setting-up and adjusting of the machine

• Setting-up, modifying, measuring as well as cleaning to be carried out only when motor is switched off. Pull out power plug and wait for stagnation of the rotating tool.

• All protection and safety facilities have to be assembled again directly after repair and maintenance works have finished.

• Use only well sharpened, slit free and non-deformed saw blades. Scope of delivery Rocker circular saw Female six fold wrench or open-end wrench Locking pin Operational instructions Seesaw extension

Cover (7905301702) Humidity measuring instrument (8001954)Seite:54 Intended use

• The firewood circular saw and the supplied tool is exclusively constructed for the processing of wood.

• The machine complies with the valid EG Machines regulation

• The machine has only been constructed for one-shift operation. Duty cycle S 6 - 40%.

• The saw is exclusively constructed for transverse cutting of firewood of max. 1 m length.

• Independent of the wood diameter only one piece may be laid onto the rocker.

• Take notice of all safety and risk information of the machine.

• Keep all safety and risk information of the machine completely in readable condition.

• Upon usage in closed rooms the machine should be connected to an exhaust installation.

• Use the machine only in technical impeccable condition as well as according to its intended use, and in a safety - and danger conscious manner with observance of the operational constructions! Immediately eliminate, or have eliminated,

particular those disorders that can harm safety!

• The safety, work and maintenance regulations of the producer as well as the measurments mentioned in the “Technical information“ must be abided by.

• Attention must be paid to the applicable prevention of accidents rules and to the other, generally accepted safety-rela- ted rules.

• The machine should only be used, maintained or repaired by people who are familiar with it and informed about the risks. Arbitrary changes to the machine exclude liability of the manufacturer.

• The machine should only be used with original accessories, original extension tools and original saw blades of the manuf acturer.

• Every use surpassing this counts as non-intended use. In this case the manufacturer is not liable for damages caused; therefore the user only bears the consequences. Other risks The machine is built according to the up to date technical level and the accepted safety-related rules. However, some remaining risks might occur during work.

• Risk of injury for fingers and hands by the rotating saw blade in case of incorrect usage of the workpiece.

• Risk of health because of wood dust or wood splinters. Wear personal protection gear such as eye protection and dusk mask without fail.

• Risk of health because of noise. During operation the allowable noise level is exceeded.

• Electricity danger, in case electrical connections not according to the rules are used.

• Furthermore, despite of all precautions unapparent remaining risks can exist.

• Remaining risks can be minimized, when the “Safety information” and the ”Intended use” as well as the operational instructions altogether are respected. Attention: risk of accident! The wood must always be seated on both sides of the saw blade on the v-block of the rocker. (see arrows)Seite:55 Technical information wox wox wox wox d500 d700 d700s z700s Construction measurements: Total length mm 1078 1270 1270 1270 Total width mm 655 730 730 730 Total height mm 973 1130 1130 1130 Rocker support mm 655 655 655 655 Saw blade Ø max. mm 500 700 700 700 Idle - Motor 1/min. 2800 1400 1400 max.540 Cutting speed- Saw blade m/sec. 72 51 51 51 Weight kg 79 107,5 112 115 Power unit: 1532 0901 1530 0114 1530 0114 Motor V 220-240/50 380-420/50 380-420/50 Input power P1 KW 3,1 5,2 5,2 Output power P2 KW 2,0 4,0 4,0 Motor speed 1/min. 2760 1400 1400 Operating mode S6/40% S6/40% S6/40% Rated current A 13,6 9,3 9,3 Power unit: 1532 0902 1530 0117 Motor V 380-420/50 380-420 / 50Hz Input power P1 KW 4,2 7,5 Output power P2 KW 3,0 6,0 Motor speed 1/min. 2680 1400 Operating mode S6/40% S6/40% Rated current A 7,8 12,5 Work information Cutting height Spar max. mm 170 240 240 240 Turning cut max. mm 190 250 380 280 Piece of wood max. mm 320x160 380x240 420x240 420x240 Specic noise values The according to the EN 23746 for the sound pressure level resp. EN 31202 (correction factor k3 after supplement A.2 from EN 31204 calculated) for the sound pressure level on the working site ascertained noise emission value amounts under the foundations of ISO 7904 supplement A performed working conditions to: Sound pressure level in dB Idle LWA / Processing LWA dB(A) 105 / 107 105 / 107 105 / 107 Sound pressure level on working site in dB Idle LpAeq / Processing LpAeq dB(A) 85 / 92 95 / 97 95 / 97 95 / 97 The specified values are emission values and therefore should not at the same time be reliable working site values. Although there is a correlation between emission and immision levels, it cannot unfailingly be derived if extra precauti- ons need to be taken or not. Factors, which influence the actual availabe immusion value on working site, include the peculiarities of working area, other sources of noise, e.g. the number of machines and other adjoining processes. The allowed working values could vary from country to country. However, the information should qualify the user, to be able to make an estimation of the dangers and risks. Assembly The machine is delivered, except for the handle bar, completely assembled and is therefore immediately ready to ope- rate. Demount the handle bar from the rocker joint and insert it into the left frame side wall. Setting-up and adjustment Please pay attention that your rocker circular saw is set up stable and on a leveled floor.Seite:56 Electrical connection

• Connect the machine with a CEE-plug to the power supply, provided supply should be 16 .

• Switch on the machine with the power switch, the saw shaft runs up.

• Upon switching off the saw shaft is slowed down within 10 seconds. Transport of the machine To move the machine, take out the transport handle (1) and to warrant a secure transport twist the handle (2). ( Backup by screw head in transport handle)

• To transport the rocker circular saw lock in place the rocker lock in position (1).

Changing of rolling direction The installed electrical motor is connected ready to operate. The connection complies with the relevant VDE and DIN-regulations. The power supplied by the customer as well as the used extension cable should comply with these regulations resp. the local regulations.Seite:57 Motor-brake appliance The brake slowes down the motor of the saw shaft within 10 seconds. The electrical braking is interrupted after maxi- mum 14 seconds. (wox d700) In case the braking takes more than 10 seconds the machine should not be used again, as the brake is defective. The machine implicitly needs to be disconnected from the power supply. Only an electronic specialist should be instructed to repair this malfunction. The electrical motor is dimensioned for operating mode S 6 - 40 %. S6 = pass operation with load exposure 40% = related to 10 min. 4min. load; 6min. pass operation If the motor gets overcharged, it automatically switches off, as a winding thermal switch is built in in the winding of the motor. After a cool-down period (time varies) the motor can be switched on again. mDefective electrical power supply cords Electrical power supply cords often suffer insulation damages. Possible causes:

• Pressure spots, when power supply cords are being led through windows or doors.

• Buckling spots by incorrect attachment or guidance of the power supply cords.

• Cuttings by driving over a power supply cord.

• Insulation damages through pulling out of the socket.

• Cracks in worn-out insulation. Such defective electrical power suplly cords should not be used and are extremely dangerous because of the insulation damage. Check electrical power supply cords on damages on a regular base. Please pay attention that upon checking the power supply cord is not plugged in. Electrical power supply cords have to comply with the relevant VDE and DIN-regulations. Only use power cables with the qualification H 07 RN. The type denomination should be imprinted. There has to be an imprint of the type denomination on the connection cable.

• Extension cables must be up to 25 m long, have a cross cut of 1.5 square millimeter, be over 25 m length, and have a minimum 2.5 square millimeter.

• The powersupply should be 16 A. Rotary current motor

• The power supply has to be 380-420 Volt / 50 Hz.

• The power supply and the extension cables must be 5-fold leads = 3 P + N + SL.

• Extension cables must have a minimum cable cross section of 1.5 square millimeter.

• The power supply should be maximum 16 A.

• In case of connection to the power supply or moving site the rotary direction should be checked, otherwise the polarity has to be changed. Alternating current motor

• The supply voltage hast to be 220-240 Volt / 50 Hz.

• Extension cables must be up to 25 m long, have a cross cut of 1.5 square millimeter, be over 25 m long, and have a minimum 2.5 millimeter.

• The power supply should be 16 A.

Connections and repairs of the electrical equipment should only be carried out by an electrical specialist. In case you have further questions, please specify the following:

• Current type of the motor

230V 400V Gear oil change

• Change the oil every year.

• Open gearbox oil filler plug.

• Fill with oil to lower edge.

• Close the gear box. Dispose of oil environmentally friendly!Seite:59 TROUBLESHOOTING To repair disfunctiones switch off the machine. Pull out power supply. Cause Remedy Upon switching off the saw does not slow down. Brake board defect Renew brake board Electrotechnical maintenance works should only be carried out by an electronics technician! On removal of the machine the local legal regulations have to be abided by. Commissioning

• Before commissioning the safety.

• All protective and auxiliary devices shall be mounted.

• changeover, adjustment, testing and cleaning work carried out with the engine off. Pull the power plug and wait stalling of the rotating tool.

• The saw is solely for the cross-sectional cutting of firewood with max. 1 meter length constructed

• Regardless of the timber diameter Only one piece with min. Ø 60 mm are placed on the rocker. In the seesaw of wox d700sl several logs may be loaded simultaneously, but only so many that the lid can be closed safely

• Functional test before starting work.

• wooden rocker in place.

• pivot the rocker to the saw blade with both hands on the handle.

• Then bring the rocker to the starting position.

• The to be sawn wood may not be fixed by hand. Tractor mounting

• To grow the circular saw cutting firewood in the longitudinal direction of the 3-point hydraulic system of the tractor.

• The spline stub must be covered with the protective cap.

• The saw must only be operated with the overload clutch. Fig.1 (Included) The Überlastkupplun can accelerate or retard the speed of development of noise.

• The propeller shaft during operation with the chain secured against spin.

• The propeller shaft after uncoupling from the tractor on the retaining clip.

• When leaving work the tractor-turn and remove the key.

• Use correct PTO shaft. We recommend the scheppach propeller shaft W100 Item No. 05018101. Maintenance

• Maintenance, repair and cleaning operations and malfunctions only when the PTO (power plug) make. Blade change

• The blade change can be made only in firewood cutting position.

• The locking pin (1) through the lower blade guard to lock the saw blade stuck.

• M12 bolt the saw blade with the supplied hexagonal wrench (2) solve

• M12 screw tighten with spanner fixed to 90 Nm.

Only for EU countries. Do not dispose of electric tools together with household waste material! In observance of European directive 2012/19/EU on wasted electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.