TCTC 800 - Saw EINHELL - Free user manual and instructions

USER MANUAL TCTC 800 EINHELL

Danger! Risk of injury through cutting Caution! Segmented diamond cutting wheels must not be used Danger! - Read the operating instructions to reduce the risk of injury Caution! Wear ear-muff s. The impact of noise can cause damage to hearing. Caution! Wear safety goggles. Sparks generated during working or splinters, chips and dust emitted by the device can cause loss of sight. Caution! Wear a breathing mask. Dust which is injurious to health can be generated when working on wood and other materials. Never use the device to work on any materials containing asbestos! Anl_TC_TC_800_SPK9.indb 14Anl_TC_TC_800_SPK9.indb 14 04.07.2019 15:50:3904.07.2019 15:50:39GB

Danger! When using the equipment, a few safety pre- cautions must be observed to avoid injuries and damage. Please read the complete operating instructions and safety regulations with due care. Keep this manual in a safe place, so that the in- formation is available at all times. If you give the equipment to any other person, hand over these operating instructions and safety regulations as well. We cannot accept any liability for damage or accidents which arise due to a failure to follow these instructions and the safety instructions.

1. Safety regulations

The corresponding safety information can be found in the enclosed booklet. Danger! Read all safety regulations and instructions. Any errors made in following the safety regula- tions and instructions may result in an electric shock, fi re and/or serious injury. Keep all safety regulations and instructions in a safe place for future use.

2. Layout and items supplied

7. Knurled screw for setting the angle

8. Scale for miter cut

9. Knurled screw for cutting wheel guard

10. Thumb screw for parallel stop

20. Fastening screws for splitter holder

Please check that the article is complete as specifi ed in the scope of delivery. If parts are missing, please contact our service center or the sales outlet where you made your purchase at the latest within 5 working days after purchasing the product and upon presentation of a valid bill of purchase. Also, refer to the warranty table in the service information at the end of the operating instructions.

Open the packaging and take out the equip- ment with care.

Remove the packaging material and any packaging and/or transportation braces (if available).

Check to see if all items are supplied.

Inspect the equipment and accessories for transport damage.

If possible, please keep the packaging until the end of the guarantee period. Danger! The equipment and packaging material are not toys. Do not let children play with plastic bags, foils or small parts. There is a danger of swallowing or suff ocating!

Original operating instructions

A load factor of S2 10 min (intermittent periodic duty) means that you may operate the motor continuously at its nominal power level (800 W) for no longer than the time stipulated on the spe- cifi cations label (10 minutes ON period). If you fail to observe this time limit the motor will overheat. During the OFF period the motor will cool again to its starting temperature. Idle speed

sound power level .......................... 86 dB (A) Keep the noise emissions and vibrations to a minimum.

Only use appliances which are in perfect wor- king order.

Service and clean the appliance regularly.

Adapt your working style to suit the appliance.

Do not overload the appliance.

Have the appliance serviced whenever ne- cessary.

Switch the appliance off when it is not in use. Caution! Residual risks Even if you use this electric power tool in accordance with instructions, certain resi- dual risks cannot be rules out. The following hazards may arise in connection with the equipment’s construction and layout:

3. Health damage caused by hand-arm vib-

rations if the equipment is used over a pro- longed period or is not properly guided and maintained.

4. Important information

Please read the operating instructions carefully and observe the information provided. It is im- portant to consult these instructions in order to acquaint yourself with the equipment, its proper use and safety regulations. Danger! For safety reasons, the tile cutting machine is not to be used by children, young people under 16 years of age, or any other persons who are not acquainted with these operating instructions.

The tile cutting machine is designed for the standard cutting of small and medium-size tiles (glazed tiles, ceramic tiles or similar) which can be accommodated by the size of the machine. It should never be used for cutting wood or metal. The machine should be used exclusively for its intended purpose. Any other use is deemed to be a case of misuse. The user/operator and not the manufacturer will be held liable for da- mage and/or injuries of any kind that result from such misuse. The machine is to be operated only with suitable cutting-off wheels. Saw blades should never be used. Compliance with the sa- fety instructions, the assembly instructions, and advice and instructions on operation contained in the operating instructions also falls under the terms of intended use. All persons who use and service the equipment have to be acquainted with this manual and must be informed about the machine’s potential hazards. In addition, strict compliance with the accident prevention regulati- ons in force in your area, as well as all other ge- neral rules of health and safety at work, is impera- tive. The manufacturer’s liability shall be deemed void if the machine is modifi ed in any way and the manufacturer shall therefore accept no liability for any damages arising as a result of modifi cations. Even when the equipment is used as prescribed it is still impossible to eliminate certain residual risk factors. The following hazards may arise in connection with the machine’s construction and design:

Contact with the diamond cutting wheel whe- re it is not covered.

Contact with the diamond cutting wheel while it is turning.

Defective diamond tips flying off the cutting wheel.

Kick-back of workpieces and parts of workpi- eces due to improper handling.

Damage to hearing if ear-muffs are not used as necessary. Please note that our equipment has not been de- signed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes. Anl_TC_TC_800_SPK9.indb 16Anl_TC_TC_800_SPK9.indb 16 04.07.2019 15:50:3904.07.2019 15:50:39GB

6. Before starting the equipment

The machine has to be set up where it can stand firmly, e.g. on a work bench, or it must be bolted to a strong base.

All covers and safety devices have to be pro- perly fitted before the machine is switched on.

It must be possible for the diamond wheel to run freely.

Before you actuate the ON/OFF switch, make sure that the diamond wheel is correctly fit- ted and that the machine’s moving parts run smoothly.

Before you connect the machine to the power supply, make sure the data on the rating plate is the same as that for your mains.

Before using the machine, check all of the parts for damage and replace any parts that are damaged. When replacing any parts or accessories, always carefully follow the inst- ructions in this manual.

For optimum performance and maximum sa- fety, keep the machine clean at all times.

Check the machine cable at regular intervals.

While the machine is running, check the wea- ring parts and the fastenings of parts which may have become loose and check that all accessories are correctly fitted.

Notice! The tile cutting machine is desig- ned for use with water.

Check that the water level is high enough to cover the diamond part of the wheel each time before you start a cutting operation and keep checking it during cutting as well. Fill/ refill the cooling water directly into the trough.

6.1 Assembly (Fig. 1/9)

Assemble the equipment as shown in fi gures 1/2/3/7/9.

6.2 Changing the diamond cutting wheel

(Fig. 2/3) To replace the wheel when worn, proceed as follows:

Pull out the power plug first.

Remove the side cover (17).

Apply an 8 mm counterholder to block the motor shaft.

Unscrew the lock nut (18) on the wheel flange (16) with a 19 mm wrench.

Clean the wheel flange thoroughly once the wheel has been removed.

Mount the new diamond cutting wheel on the cleaned flange, fit the outer flange (16) and tighten with the nut (18).

Fasten the side cover (17) again. Check that the diamond wheel rotates in the correct direction!

6.3 Adjusting the top wheel guard (Fig. 4)

Move the wheel guard to approximately 5 mm above the tile you wish to cut. Lock the wheel guard (3) in position with the knurled screw (9) as shown in Fig. 1.

Notice!The machine is fitted with a cutting wheel with a non-segmented edge.

6.4 Filling the cooling water tank (Fig. 8)

Fill the tank as far as the corresponding mar- kings (Fig. 8).

Important! If the cutting wheel becomes jam- med, switch off the equipment and discon- nect it from the power supply; only then are you allowed to remove the workpiece.

7.1 Even cutting (Fig. 1/4)

Set the cutting width with the parallel stop (2) and lock in position with the thumb screws (10). The width of the workpiece can be read on the scale.

Fig. 4 shows the correct position for your hands during even cutting. The rate of advan- ce must not exceed the cutting capacity of the wheel. This is to make sure that no material comes off, as this may cause accidents or injuries. Notice! Keep a constant check on the water level Anl_TC_TC_800_SPK9.indb 17Anl_TC_TC_800_SPK9.indb 17 04.07.2019 15:50:3904.07.2019 15:50:39GB

Position the table as shown in Fig. 6 and lock in position with the handles (7). Position the tile with the glazed side on the work surface and make sure that the diamond wheel does not touch the glaze on the tile. Correct the cutting guiding position if necessary.

Fig. 6 shows the correct position for your hands during miter cutting to 45°. The right hand holds the workpiece in contact with the diamond wheel while the left hand pushes the workpiece forward. The rate of advance must not exceed the cutting capacity of the wheel. This is to make sure that no material comes off, as this may cause accidents or injuries.

Danger! If the power cable for this equipment is damaged, it must be replaced by the manufacturer or its after-sales service or similarly trained personnel to avoid danger.

9. Cleaning, maintenance and

ordering of spare parts Danger! Always pull out the mains power plug before star- ting any cleaning work.

Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.

We recommend that you clean the device immediately each time you have finished using it.

Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could at- tack the plastic parts of the equipment. Ensu- re that no water can seep into the device. The ingress of water into an electric tool increases the risk of an electric shock.

There are no parts inside the equipment which require additional maintenance.

9.3 Ordering replacement parts:

Please quote the following data when ordering replacement parts:

Article number of the machine

Identification number of the machine

Replacement part number of the part required For our latest prices and information please go to www.isc-gmbh.info

10. Disposal and recycling

The unit is supplied in packaging to prevent its being damaged in transit. This packaging is raw material and can therefore be reused or can be returned to the raw material system. The unit and its accessories are made of various types of material, such as metal and plastic. De- fective components must be disposed of as spe- cial waste. Ask your dealer or your local council.

Store the equipment and accessories out of children’s reach in a dark and dry place at above freezing temperature. The ideal storage tempe- rature is between 5 and 30 °C. Store the electric tool in its original packaging.

If you want to move the equipment to a diff erent place, disconnect the equipment from the power supply and set it up in the new position you want to use it in. Anl_TC_TC_800_SPK9.indb 18Anl_TC_TC_800_SPK9.indb 18 04.07.2019 15:50:3904.07.2019 15:50:39GB

For EU countries only Never place any electric power tools in your household refuse. To comply with European Directive 2012/19/EC concerning old electric and electronic equipment and its implementation in national laws, old electric power tools have to be separated from other waste and disposed of in an environment-friendly fashion, e.g. by taking to a recycling depot. Recycling alternative to the return request: As an alternative to returning the equipment to the manufacturer, the owner of the electrical equipment must make sure that the equipment is properly disposed of if he no longer wants to keep the equipment. The old equipment can be returned to a suitable collection point that will dispose of the equipment in accordance with the national recycling and waste disposal regulations. This does not apply to any ac- cessories or aids without electrical components supplied with the old equipment. The reprinting or reproduction by any other means, in whole or in part, of documentation and papers accompanying products is permitted only with the express consent of the iSC GmbH. Subject to technical changes Anl_TC_TC_800_SPK9.indb 19Anl_TC_TC_800_SPK9.indb 19 04.07.2019 15:50:4004.07.2019 15:50:40GB

Service information We have competent service partners in all countries named on the guarantee certifi cate whose contact details can also be found on the guarantee certifi cate. These partners will help you with all service re- quests such as repairs, spare and wearing part orders or the purchase of consumables. Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consumables. Category Example Wear parts* Consumables* Cutting wheel Missing parts

• Not necessarily included in the scope of delivery! In the eff ect of defects or faults, please register the problem on the internet at www.isc-gmbh.info. Ple- ase ensure that you provide a precise description of the problem and answer the following questions in all cases:

Did the equipment work at all or was it defective from the beginning?

Did you notice anything (symptom or defect) prior to the failure?

What malfunction does the equipment have in your opinion (main symptom)? Describe this malfunction. Anl_TC_TC_800_SPK9.indb 20Anl_TC_TC_800_SPK9.indb 20 04.07.2019 15:50:4004.07.2019 15:50:40GB

Warranty certifi cate Dear Customer, All of our products undergo strict quality checks to ensure that they reach you in perfect condition. In the unlikely event that your device develops a fault, please contact our service department at the address shown on this guarantee card. You can also contact us by telephone using the service number shown. Please note the following terms under which guarantee claims can be made:

1. These guarantee terms apply to consumers only, i.e. natural persons intending to use this product

neither for their commercial activities nor for any other self-employed activities. These warranty terms regulate additional warranty services, which the manufacturer mentioned below promises to buyers of its new products in addition to their statutory rights of guarantee. Your statutory guarantee claims are not aff ected by this guarantee. Our guarantee is free of charge to you.

2. The warranty services cover only defects due to material or manufacturing faults on a product which

you have bought from the manufacturer mentioned below and are limited to either the rectifi cation of said defects on the product or the replacement of the product, whichever we prefer. Please note that our devices are not designed for use in commercial, trade or professional applica- tions. A guarantee contract will not be created if the device has been used by commercial, trade or industrial business or has been exposed to similar stresses during the guarantee period.

3. The following are not covered by our guarantee:

- Damage to the device caused by a failure to follow the assembly instructions or due to incorrect installation, a failure to follow the operating instructions (for example connecting it to an incorrect mains voltage or current type) or a failure to follow the maintenance and safety instructions or by ex- posing the device to abnormal environmental conditions or by lack of care and maintenance. - Damage to the device caused by abuse or incorrect use (for example overloading the device or the use or unapproved tools or accessories), ingress of foreign bodies into the device (such as sand, stones or dust, transport damage), the use of force or damage caused by external forces (for ex- ample by dropping it). - Damage to the device or parts of the device caused by normal or natural wear or tear or by normal use of the device.

4. The guarantee is valid for a period of 24 months starting from the purchase date of the device. Gu-

arantee claims should be submitted before the end of the guarantee period within two weeks of the defect being noticed. No guarantee claims will be accepted after the end of the guarantee period. The original guarantee period remains applicable to the device even if repairs are carried out or parts are replaced. In such cases, the work performed or parts fi tted will not result in an extension of the guarantee period, and no new guarantee will become active for the work performed or parts fi tted. This also applies if an on-site service is used.

5. To make a claim under the guarantee, please register the defective device at: www.isc-gmbh.info.

Please keep your bill of purchase or other proof of purchase for the new device. Devices that are returned without proof of purchase or without a rating plate shall not be covered by the guarantee, because appropriate identifi cation will not be possible. If the defect is covered by our guarantee, then the item in question will either be repaired immediately and returned to you or we will send you a new replacement. Of course, we are also happy off er a chargeable repair service for any defects which are not covered by the scope of this guarantee or for units which are no longer covered. To take advantage of this service, please send the device to our service address. Also refer to the restrictions of this warranty concerning wear parts, consumables and missing parts as set out in the service information in these operating instructions. Anl_TC_TC_800_SPK9.indb 21Anl_TC_TC_800_SPK9.indb 21 04.07.2019 15:50:4004.07.2019 15:50:40F

= dB (A); guaranteed L