EY7460 - Screwdriver PANASONIC - Free user manual and instructions

USER MANUAL EY7460 PANASONIC

These tools can be used to tighten screws in clutch mode and to drill holes in wood and metal in drill mode. Additionally, model EY7960 can be used to drill holes in soft concrete and similar materials in hammer mode. Read the Safety Instructions booklet and the following before using.

Wear ear protectors. Exposure to noise can cause hearing loss.

Use auxiliary handle supplied with the tool. Loss of control can cause personal injury.

Hold power tools by insulated gripping surfaces when per- forming an operation where the cutting tool may contact hidden wiring ; contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

5) Be aware that this tool is always in

an operating condition, since it does not have to be plugged into an electrical outlet.

6) When drilling or driving into walls,

floors, etc., "live" electrical wires may be encountered. DO NOT

TOOL! Hold the tool only by the plastic handle to prevent electric shock in case you drill or drive into a "live" wire.

7) If the bit becomes jammed, im-

mediately turn the trigger switch off to prevent an overload, which can damage the battery pack or motor. Use reverse motion to loosen jammed bits.

8) Do NOT operate the

Forward/Reverse lever when the trigger switch is on. The battery will discharge rapidly and damage to the unit may occur.

9) During charging, the charger

may become slightly warm. This is normal. Do NOT charge the battery for a long period.

10) When storing or carrying the tool,

set the Forward/Reverse lever to the center position (switch lock).

11) Do not strain the tool by holding the

speed control trigger halfway (speed control mode) so that the motor stops.

12) Do not operate the speed selector

switch (LOW-HIGH) while pulling on the speed control trigger. This can cause the rechargeable battery to wear quickly or damage the internal mechanism of the motor.- 6 - Symbol Meaning V Volts Direct current

Revolutions or reciprocations per minutes

Electrical capacity of battery pack Forward rotation Reverse rotation Rotation with hammering Rotation only Read the operating instructions before use. For indoor use only.

• Do not use other than the Panasonic battery packs that are designed for use with this rechargeable tool.

• Do not dispose of the battery pack in a fire, or expose it to excessive heat.

• Do not drive the likes of nails into the battery pack, subject it to shocks, dismantle it, or attempt to modify it.

• Do not allow metal objects to touch the battery pack terminals.

• Do not carry or store the battery pack in the same container as nails or similar metal objects.

• Do not charge the battery pack in a high-temperature location, such as next to a fire or in direct sunlight. Otherwise, the battery may overheat, catch fire, or explode.

• Never use other than the dedicated charger to charge the battery pack. Otherwise, the battery may leak, overheat, or explode.

• After removing the battery pack from the tool or the charger, always reattach the pack cover. Otherwise, the battery contacts could be shorted, leading to a risk of fire.- 7 -

Attaching or Removing Bit NOTE: When attaching or removing a bit, disconnect battery pack from tool or place the switch in the center position (switch lock). This tool is equipped with a keyless drill chuck.

Insert the bit and turn the lock collar clockwise (looking from the front) to tighten firmly until it stops clicking. Lock collar

Turn the lock collar counterclockwise (looking from the front), then remove the bit. NOTE: If excessive play occurs in the chuck, secure the drill in place and open the chuck jaws by turning the lock collar and tighten the screw (left-handed screw) with a screwdriver by turning it counterclockwise (viewed from the front).

Attaching or Removing Bat- tery Pack

1. To connect the battery pack:

Line up the alignment marks and attach the battery pack.

• Slide the battery pack until it locks into position.

2. To remove the battery pack:

Push on the button from the front to release the battery pack.

Support handle Place the support handle at your favorite position and tighten the handle securely.

Remove the handle when placing the tool in the storage case. Button

[Main Body] Switch Operation

1. The speed increases with the

amount of depression of the trigger. When beginning work, depress the trigger slightly to start the rotation slowly.

2. A feedback electronic controller is

used to give a strong torque even in low speed.

3. The brake operates when the

trigger is released and the motor stops immediately. NOTE: When the brake operates, a braking sound may be heard. This is normal.

Switch and Forward/Reverse Lever Operation Forward ReverseSwitch lock CAUTION: To prevent damage, do not operate Forward/Reverse lever until the bit comes to a complete stop. Forward Rotation Switch Op- eration

1. Push the lever for forward rotation.

2. Depress the trigger switch slightly

to start the tool slowly.

3. The speed increases with the

amount of depression of the trigger for efficient tightening of screws and drilling. The brake operates and the chuck stops immediately when the trigger is released.

4. After use, set the lever to its center

position (switch lock). Reverse Rotation Switch Operation

1. Push the lever for reverse rotation.

Check the direction of rotation before use.

2. Depress the trigger switch slightly

to start the tool slowly.

3. After use, set the lever to its center

position (switch lock). Clutch Torque Setting Adjust the torque to one of the 18 clutch settings or " " position (EY7460). Adjust the torque to one of the 18 clutch settings or " ", " " position (EY7960). NOTE: Always make sure to stop operation of the tool and disengage it from the work, when you select Hammering mode from Drilling mode or when you shift to Drilling mode from Hammering mode by rotating clutch handle.- 9 - CAUTION:

Speed Selection Choose a low or high speed to suit the use. LOW HIGH The more the variable speed control trigger is pulled, the higher the speed becomes. CAUTION:

Use at low speed when high torque is needed during operation. (Using at high speed when high torque is required may cause a motor breakdown.)

Do not operate the speed selector switch (LOW-HIGH) while pulling on the speed control trigger. This can cause the rechargeable battery to wear quickly or damage the internal mechanism of the motor.

• See specifications for "MAXIMUM RECOMMENDED CAPACITIES". CAUTION:

• To prevent excessive temperature increase of the tool surface, do not operate the tool continuously using two or more battery packs. The tool needs cool-off time before switching to another pack.

• Do not close up vent holes on the sides of the body during operation. Otherwise, the machine function is adversely affected to cause a failure.

• Do NOT strain the tool (motor). This may cause damage to the unit.

• Use the tool in such a way as to prevent the air from the body vent holes from blowing directly onto your skin. Otherwise, you may get burned. Bit-locking Function

1. With the trigger switch not engaged

and a screwdriver bit locked in place, the tool can be used as a manual screwdriver (up to 40 N

• m, 408 k gf-cm, 353 in-lbs). There will be a little play in the chuck, but this is not a malfunction.

2. This feature is handy for tightening

screws that require more torque than the maximum torque of the driver (position on the clutch), for confirming the tightness of a screw or to loosen an extremely tight screw.

• The built-in LED light is designed to illuminate the small work area temporarily.

• Do not use it as a substitute for a regular flashlight, since it does not have enough brightness.

• LED light turns off when the tool has not been used for 5 minutes. (1) (3) (2) Set the clutch setting at this mark ( ) before actual operation. Before the use of LED light, always pull the power switchonce. Press the LED light button. The light illuminates with very low current, and it does not adversely affect the performance of the toolduring use or its batter

capacity.- 10 - Caution: DO NOT STARE INTO BEAM. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

(2) Overheat warning lamp To protect the motor or battery, be sure to note the following when carrying out this operation.

• If the motor or battery becomes hot, the protection function will be activated and the motor or battery will stop operating. The overheat warning lamp on the control panel illuminates or flashes when this feature is active.

• If the overheating protection feature activates, allow the tool to cool thoroughly (at least 30 minutes). The tool is ready for use when the overheat warning lamp goes out.

• Avoid using the tool in a way that causes the overheating protection feature to activate repeatedly.

• If the tool is operated continuously under high-load conditions or if it is used in hot-temperature conditions (such as during summer), the overheating protection feature may activate frequently.

• If the tool is used in cold-temperature conditions (such as during winter) or if it is frequently stopped during use, the overheating protection feature may not activate. (3) Battery low warning lamp Excessive (complete) discharging of lithium ion batteries shortens their service life dramatically. The driver includes a battery protection feature designed to prevent excessive discharging of the battery pack.

• The battery protection feature activates immediately before the battery loses its charge, causing the battery low warning lamp to flash.

• If you notice the battery low warning lamp flashing, charge the battery pack immediately. [Battery Pack] For Appropriate Use of Battery pack Li-ion Battery pack (EY9L60)

• For optimum battery life, store the Li-ion battery pack following use without charging it.

• When charging the battery pack, confirm that the terminals on the battery charger are free of foreign substances such as dust and water etc. Clean the terminals before charging the battery pack if any foreign substances are found on the terminals. The life of the battery pack terminals may be affected by foreign substances such as dust and water etc. during operation.

• When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Off (normal operation)Flashing (No charge) Battery protection feature activeIlluminated: Overheat (motor) Off (normal operation) Flashing: Overheat (battery) Indicates operation has been halted due to motor or battery overheating.- 11 - Shorting the battery terminals together may cause sparks, burns or a fire.

• When operating the battery pack, make sure the work place is well ventilated.

• When the battery pack is removed from the main body of the tool, replace the battery pack cover immediately in order to prevent dust or dirt from contaminating the battery terminals and causing a short circuit. Battery Pack Life The rechargeable batteries have a limited life. If the operation time becomes extremely short after recharging, replace the battery pack with a new one. Battery Recycling ATTENTION: For environmental protection and recycling of materials, be sure that it is disposed of at an officially assigned location, if there is one in your country. [Battery Charger] Charging Cautions for the Li-ion Battery Pack

• If the temperature of the battery pack falls approximately below −10°C (14°F), charging will automatically stop to prevent degradation of the battery. Common Cautions for the Li-ion/Ni-MH/Ni-Cd Battery Pack

• The ambient temperature range is between 0°C (32°F) and 40°C (104°F). If the battery pack is used when the battery temperature is below 0°C (32°F), the tool may fail to function properly.

• When charging a cool battery pack (below 0°C (32°F)) in a warm place, leave the battery pack at the place and wait for more than one hour to warm up the battery to the level of the ambient temperature.

• Cool down the charger when charging more than two battery packs consecutively.

• Do not insert your fingers into contact hole, when holding charger or any other occasions. CAUTION: To prevent the risk of fire or damage to the battery charger.

• Do not use power source from an engine generator.

• Do not cover vent holes on the charger and the battery pack.

• Unplug the charger when not in use.- 12 - Li-ion Battery Pack NOTE: Your battery pack is not fully charged at the time of purchase. Be sure to charge the battery before use. Battery charger (EY0L80)

1. Plug the charger into the AC outlet.

NOTE: Sparks may be produced when the plug is inserted into the AC power supply, but this is not a problem in terms of safety.

2. Insert the battery pack firmly into the

1. Line up the alignment marks and

place the battery onto the dock on the charger.

2. Slide forward in the direction of the

3. During charging, the charging lamp

will be lit. When charging is completed, an internal electronic switch will automatically be triggered to prevent overcharging.

Charging will not start if the battery pack is warm (for example, immedi- ately after heavy-duty operation). The orange standby lamp will be flashing until the battery cools down. Charging will then begin automatically.

4. The charge lamp (green) will flash

slowly once the battery is approximately 80% charged.

5. When charging is completed, the

charging lamp will start flashing quickly in green color.

6. If the temperature of the battery pack

is 0°C or less, charging takes longer to fully charge the battery pack than the standard charging time. Even when the battery is fully charged, it will have approximately 50% of the power of a fully charged battery at normal operating temperature.

7. If the power lamp does not light

immediately after the charger is plugged in, or if after the standard charging time the charging lamp does not flash quickly in green, consult an authorized service center.

8. If a fully charged battery pack is

inserted into the charger again, the charging lamp lights up. After several minutes, the charging lamp may flash quickly to indicate the charging is completed.

9. Remove the battery pack while the

battery pack release button is held up.

Ni-MH/Ni-Cd Battery Pack NOTE: When you charge the battery pack for the first time, or after prolonged storage, charge it for about 24 hours to bring the battery up to full capacity. Battery charger (EY0L80)

1. Plug the charger into the AC outlet.

NOTE: Sparks may be produced when the plug is inserted into the AC power supply, but this is not a problem in terms of safety.

lignment marks Battery pack release button- 13 -

2. Insert the battery pack firmly into the

3. During charging, the charging lamp

will be lit. When charging is completed, an internal electronic switch will automatically be triggered to prevent overcharging.

• Charging will not start if the battery pack is warm (for example, immedi- ately after heavy-duty operation). The orange standby lamp will be flashing until the battery cools down. Charging will then begin automatically.

4. When charging is completed, the

charging lamp will start flashing quickly in green color.

If the charging lamp does not light immediately after the charger is plugged in, or if after the standard charging time the charging lamp does not flash quickly in green, consult an authorized service center.

6. If a fully charged battery pack is

inserted into the charger again, the charging lamp lights up. After several minutes, the charging lamp may flash quickly to indicate the charging is completed.- 14 - LAMP INDICATIONS

Green Lit Charger is plugged into the AC outlet. Ready to charge.

Green Flashing Quickly Charging is completed. (Full charge.)

Green Flashing Battery is approximately 80% charged. (Usable charge. Li-ion only.)

Green Lit Now charging.

Orange Lit Battery pack is cool. The battery pack is being charged slowly to reduce the load on the battery. (Li-ion only.)

Orange Flashing Battery pack is warm. Charging will begin when temperature of battery pack drops. If the temperature of the battery pack is –10°C or less, the charging status lamp (orange) will also start flashing. Charging will begin when the temperature of the battery pack goes up (Li-ion only).

Charging Status Lamp Left: green Right: orange will be displayed. Both Orange and Green Flashing Quickly Charging is not possible. Clogged with dust or malfunction of the battery pack.- 15 - Information for Users on Collection and Disposal of Old Equipment and used Batteries These symbols on the products, packaging, and/or accompanying documents mean that used electrical and electronic products and batteries should not be mixed with general household waste. For proper treatment, recovery and recycling of old products and used batteries, please take them to applicable collection points, in accordance with your national legislation and the Directives 2002/96/EC and 2006/66/EC. By disposing of these products and batteries correctly, you will help to save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inappropriate waste handling. For more information about collection and recycling of old products and batteries, please contact your local municipality, your waste disposal service or the point of sale where you purchased the items. Penalties may be applicable for incorrect disposal of this waste, in accordance with national legislation. For business users in the European Union If you wish to discard electrical and electronic equipment, please contact your dealer or supplier for further information. [Information on Disposal in other Countries outside the European Union] These symbols are only valid in the European Union. If you wish to discard these items, please contact your local authorities or dealer and ask for the correct method of disposal. Note for the battery symbol (bottom two symbol examples): This symbol might be used in combination with a chemical symbol. In this case it complies with the requirement set by the Directive for the chemical involved.- 16 -

Use only a dry, soft cloth for wiping the unit. Do not use a damp cloth, thinner, benzine, or other volatile solvents for cleaning.

Use only bits suitable for size of drill's chuck.

Model EY7460 EY7960 Machine screw M8 Wood screw ø 10 mm (3/8") Screw driving Self-drilling screw ø 6 mm (15/64") For Wood ø 38 mm (1-1/2") For Metal ø 13 mm (1/2") Drilling For Masonry --- 13 mm (1/2")

VIII. SPECIFICATIONS

MAIN UNIT Model EY7460 EY7960 Motor voltage 21.6 V DC Low 100 - 400 min (rpm) No load speed High 350 - 1500 min (rpm) Low --- 1800 - 7200 min (bpm) Blows Rate Per Minute High --- 6300 - 27000 min (bpm) Chuck capacity ø 1.5 mm - ø 13 mm (1/16" - 1/2") Clutch torque Approx. 1.0 N m (10 k f-cm, 8.8 in-lbs) – 6.9 N m (70 k f-cm, 61 in-lbs) Overall length 232 mm (9-1/8") 245 mm (9-5/8") Weight (with battery pack: EY9L60) 2.45 k (5.39 lbs) 2.55 k (5.61 lbs)- 17 - BATTERY PACK Model EY9L60 Storage battery Li-ion Battery Battery voltage 21.6 V DC (3.6 V x 6 cells) Capacity 3 Ah BATTERY CHARGER Model EY0L80 Rating See the rating plate on the bottom of the charger. Weight 0.95 k

(2.1 lbs) [Li-ion battery pack]

[Ni-Cd/Ni-MH battery pack]

This appliance is supplied with a moulded three pin mains plug for your safety and convenience. A 5 amp fuse is fitted in this plug. Should the fuse need to be replaced please ensure that the replacement fuse has a rating of 5 amp and that it is approved by ASTA or BSI to BS1362. Check for the ASTA mark or the BSI mark on the body of the fuse. If the plug contains a removable fuse cover you must ensure that it is refitted when the fuse is replaced. If you lose the fuse cover the plug must not be used until a replacement cover is obtained. A replacement fuse cover can be purchased from your local Panasonic Dealer.

CUT OFF AND DISPOSED OF SAFELY.

SOCKET. If a new plug is to be fitted please observe the wiring code as shown below. If in any doubt please consult a qualified electrician.

IMPORTANT: The wires in this mains lead are coloured in accordance with the following code: Blue: Neutral Brown: Live As the colours of the wire in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows. The wire which is coloured BLUE must be connected to the terminal in the plug which is marked with the letter N or coloured BLACK. The wire which is coloured BROWN must be connected to the terminal in the plug which is marked with the letter L or coloured RED. Under no circumstances should either of these wires be connected to the earth terminal of the three pin plug, marked with the letter E or the Earth Symbol

How to replace the fuse: Open the fuse compartment with a screwdriver and replace the fuse and fuse cover if it is removable.

E X T R A V E I L I G -EXTRA VEILIG- H E I D S V O O R -HEIDSVOOR- SCHRIFTENSCHRIFTEN

V. VEDLIKEHOLDV. VEDLIKEHOLD

(bpm) Høy --- 6300 – 27000 min