DAG 125S - Grinder HILTI - Free user manual and instructions

Frequently Asked Questions - DAG 125S HILTI

USER MANUAL DAG 125S HILTI

2.7 ATC (Active Torque Control)

Head of BA Quality and Process Mana- Executive Vice President

gement

Business Area Electric Tools & Acces

series

01/2012 01/2012

Business Unit Power

Tools & Accessories

DCG 125-S/ DAG 125-S/ DAG 125-SE angle grinder

It is essential that the operating instruct are read before the power tool is open the first time.

Always keep these operating instructions gather with the power tool.

Ensure that the operating instructions a with the power tool when it is given persons.

Contents Page

1 General information 18

2 Description 19

3 Consumables 22

4 Technical data 23

5 Safety instructions 24

6 Before use 28

7 Operation 29

8 Care and maintenance

9 Troubleshooting 31

10 Disposal 31

11 Manufacturer's warranty - tools

12 EC declaration of conformity (original)

These numbers refer to the corresponding illustrations. The illustrations can be found on the fold-out covers.
rated for keep these pages open while studying the operating instructions.
In these operating instructions, the designation "the power tool" always refers to the DCG 125-S, DAG or DAG 125-SE angle grinder.

e Operating controls and components to other

① Ventilation slots
② On / off switch
③ Vibration-absorbing side handle
④ Spindle lockbutton
Guard release button
⑥ Spindle
Guard
Clamping flange with O-ring
9 Abrasive cutting disc / abrasive grinding disc
10 Clamping nut
(1) Kwik-Lock quick-release clamping nut (optional)
(12) Wrench
⑬ Speed preselection thumbwheel (DAG 125-SE)
32 Non-slip grip surface

32

1 General information

1.1 Safety notices and their meaning

DANGER

Draws attention to imminent danger that will lead to serious bodily injury or fatality.

WARNING

Draws attention to a potentially dangerous situation could lead to serious personal injury or fatality.

CAUTION

Draws attention to a potentially dangerous situation could lead to slight personal injury or damage to the equipment or other property.

NOTE

Draws attention to an instruction or other useful information.

1.2 Explanation of the pictograms and other information

Warning signs

General warning

Warning: electricity

Warning: hot surface

Obligation signs

Wear eye protection

Wear a hard hat

Wear ear protection

Wear protective gloves

Wear breathing protection

Symbols

Read the operating instructions before use

Return waste material for recycling.

Volts Amps

Revolutions
per minute
Revolutions
per minute

Alternating current

Rated speed

Diameter

cle

insulated

Location of identification data on the power tool The type designation, item number, year of manufacture and technical status can be found on the type identification plate on the machine or tool. The serial no. be found on the underside of the motor housing. N a note of this data in your operating instructions and always refer to it when making an enquiry to your representative or service department.

en

Type:

Serial no.:

2 Description

2.1 Use of the product as directed

The power tool is designed for cutting and grinding metal and mineral materials without use of water. Use of a guide carriage is mandatory for cutting stone.

The working environment may be as follows: construction site, workshop, renovation, conversion or new construction. The power tool may be operated only when connected to a power supply providing a voltage and frequency in compliance with the information given on its type identification plate.

Working with metals: Cutting, grinding.

Working with mineral materials: Cutting and slitting using the corresponding guard (DC-EX), grinding using the corresponding guard (DG-EX).

Use only discs (abrasive grinding discs, abrasive cutting discs, etc.) that are approved for use at a speed of at least 11,000/min, with a maximum thickness of 6.4mm (grinding discs) or 2.5mm (cutting discs) and a diameter of max.125 mm.

Use only synthetic resin-bonded, fiber-reinforced grinding discs or cutting discs approved for use at a permissible peripheral speed of at least 80 m/sec.

The power tool may be used only for dry cutting or grinding.

When grinding stone, a vacuum cleaner equipped with a stone dust filter, e.g. a suitable Hilti vacuum cleaner, must be used.

Working on materials hazardous to the health (e.g. asbestos) is not permissible.

Take the influences of the surrounding area into account. Do not use the power tool or appliance where there is a risk of fire or explosion.

Nationally applicable industrial safety regulations must be observed.

To avoid the risk of injury, use only genuine Hilti accessories and insert tools.

Observe the information printed in the operating instructions concerning operation, care and maintenance.

The power tool is designed for professional use and may be operated, serviced and maintained only by trained, authorized personnel. This personnel must be informed of any special hazards that may be encountered. The power tool and its ancillary equipment may present hazards when used incorrectly by untrained personnel when used as directed.

Modification of the power tool or tampering with its parts is not permissible.

2.2 Switches

Lockable on / off switch with switch-on interlock

2.3 Speed preselection (only DAG 125-SE)

The DAG 125-SE version features steplessly adjustable speed preselection within the 2800-11000 r.p.m. range.

2.4 The items supplied in the cardboard box are:

1 Power tool with guard
1 Front cover (optional)
1 Vibration-absorbing side handle
1 Kwik-Lock quick-release clamping nut (optional)
1 F I a n g e
1 Nut
1 W r e n c h
1 Operating instructions
1 Cardboard box

2.5 Starting current limitation

The electronic starting current limiter reduces the starting current drawn by the power tool and thus prevents themainsfuseblowing.Italsoallowsthepowertooltostartsmoohly,withouta jolt.

2.6 Constant-speed electronics

Electronic speed control keeps running speed almost constant irrespective of whether the power tool is running under load. Constant running speed helps ensure maximum efficiency.

2.7 ATC (Active Torque Control)

The electronics in the power tool detect situations where there is a risk of the disc sticking and prevent further rotation of the drive spindle by switching the power tool off (does not prevent kickback). The switch must be released and pressed again to restart the power tool.

2.8 Restart interlock

The power tool does not restart by itself when the switch is locked in the on-position and the power returns after an interruption in the electric supply. The switch must first be released and then pressed again to restart.

2.9 Temperature-dependent motor protection

The temperature-dependent motor protection system prevents the power tool overheating by monitoring current input and motor temperature.

In the event of motor overload due to application of excessive pressure to the disc, performance will drop noticeably or the power tool may stop running (avoid stalling the power tool in this way).

Permissible overload cannot be given as a specific value as it depends on the temperature of the motor .

If the power tool has been overloaded, release the pressure applied and then allow it to run under no load for approx. 60 seconds.

2.10 Using extension cords

Use only extension cords of a type approved for the application and with conductors of adequate cross power tool may otherwise loose performance and the extension cord may overheat. Check the extension cord for damage at regular intervals. Replace damaged extension cords.

Recommended minimum conductor cross section and max. cable lengths

Conductor cross section	1.5 mm² 2	mm² 2.5	mm² 3.5	mm²	14 AWG 12	AWG
Mains voltage 100 V 30 m 50 m
Mains voltage 110 V 20 m 30 m	40 m 50 m 75 ft			125 ft
Mains voltage 220 V 50 m 100 m
240 V

Do not use extension cords with 1.25 mm² or 16 AWG conductor cross sections.

2.11 Using extension cords outdoors

When working outdoors, use only extension cords that are approved and correspondingly marked for this application.

2.12 Using a generator or transformer

This power tool may be powered by a generator or transformer when the following conditions are fulfilled: The unit must provide a power output in watts of at least twice the value printed on the type identification plate on the power tool. The operating voltage must remain within +5% and -15% of the rated voltage at all times, frequency must be in the 50 - 60Hz range and never above 65Hz , and the unit must be equipped with automatic voltage regulation and starting boost.

Never operate other power tools or appliances from the generator or transformer at the same time. Switching other power tools or appliances on and off may cause undervoltage and / or overvoltage peaks, resulting in damage to the power tool.

2.13 DG-EX 125/5" dust removal hood for grinding 2

The tool is suitable only for occasional use with diamond cup wheels for grinding mineral materials.

CAUTION

Use of this guard for working on metal is not permissible.

NOTE

It is recommended that a dust removal system consisting of matched components, i.e. dust removal hood and a suitable Hilti vacuum cleaner, are used for grinding mineral materials, such as concrete or stone. These protect the operator and increase the life of the power tool and disc used.

2.14 DC-EX 125/5"-M dust removal hood with guide carriage for cutting and slitting

Cutting and slitting work on mineral materials may be carried out only when the power tool is equipped with a dust removal hood with guide carriage.

CAUTION

Use of this guard for working on metal is not permissible.

NOTE

It is recommended that a dust removal system consisting of matched components, i.e. dust removal hood and a suitable Hilti vacuum cleaner, are used for cutting and slitting mineral materials, such as concrete or stone. These serve to protect the operator and increase the life of the power tool and discussed.

2.15 DC-EX 125/5"-C compact dust removal hood for cutting

For cutting masonry and concrete.

CAUTION

Use of this guard for working on metal is not permissible.

NOTE

It is recommended that a dust removal system consisting of matched components, i.e. dust removal hood and a suitable Hilti vacuum cleaner, are used for cutting and slitting mineral materials, such as concrete or stone. These serve to protect the operator and increase the life of the power tool and discussed.

en

2.16 Disc guard with side cover 5

CAUTION

When grinding with straight grinding discs and cutting with cutting discs in metalworking applications, use the guard with cover plate.

2.17 Front cover for the disc guard 6

CAUTION

When grinding with straight grinding discs and cutting with cutting discs in metalworking applications, use the guard with front cover.

3 Consumables

Discs with a diameter of max. 125mm designed for a speed of 11000/min and a peripheral speed of 80~m / sec and with a maximum thickness of 6.4mm (abrasive grinding discs) or 2.5mm (abrasive cutting discs).

Discs Application Designation	Material
Abrasive cutting disc Cutting,slitting AC-D		metal
Diamond cutting disc	Cutting,slitting DC-Dmineral
Abrasive grinding disc	Rough grinding	AG-D, AF-D, AN-D	metal
Diamond grinding disc	Rough grinding	DG-CW	mineral

Assignment of discs to the equipment used

Item	Equipment	AC-D	AG-D	AF-D	AN-D	DG-CW	DC-D
A	Guard	X	X	X	X	X	X
B	Front cover (in combination with A)	-	-	-	-	-	X
C	Guard with cover plate (optional for A, B)	-	-	-	-	-	X
D	DG-EX 125/5" surface guard	-	-	-	-	X	-
E	DC-EX 125/5"-C compact guard (in combination with A)	-	-	-	-	-	X
F	DC-EX 125/5"M cutting guard for mineral materials	-	-	-	-	-	X
G	DC-EX SL cutting adapter (in combination with F)	-	-	-	-	-	X
H	Side handle	X	X	X	X	X	X
I	DC BG 125 hoop handle (optional for H)	X	X	X	X	X	X
K	Clamping nut	X	X	X	X	X	X
L	Clamping flange	X	X	X	X	X	X
M Kwik-Lock (optional for K)		X	X	X	X	-	X

4 Technical data

Right of technical changes reserved.

Power tool	DCG 125-S	DAG 125-S	DAG 125-SE
Rated current / power input	Rated voltage 220 / V: 6.4 A / 1,400 W Rated voltage 110 V: 12.2 A / 1,200 W		3Rated voltage 220 / V: 5.0 A / 1,100 W Rated voltage 110 V: 10.2 A / 1,050 W	3Rated voltage 220 / 23 V: 5.0 A / 1,100 W Rated voltage 110 V: 10.2 A / 1,050 W
Rated frequency 50 /	60 Hz	50 / 60 Hz	50 / 60 Hz
Rated speed 11,000/min	11,000/min		0/min
Max. washer diameter	Diameter 125 mm		Diameter 125 mm Diameter 125 mm
Dimensions (L x H x without hood)	W04 mm x 103 mm 82 mm		x289 mm x 103 mm 82 mm	x289 mm x 103 mm x 82 mm
Weight in accordance with EPTA procedure 01/2003	2.4 kg	2.2 kg	2.2 kg

Information about the power tool and applications

Drive spindle thread (arbor size) M 14
Spindle length 22 mm
Protection class as per EN / IEC	Protection class II (double insulated)

NOTE

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

Noise information (as perEN 60745-1):

Typical A-weighted sound power level, DCG 125				101 dB (A)
Typical A-weighted emission sound pressure level,90 dB (A)
DCG 125
Typical A-weighted sound power level, DAG 125				98 dB (A)
Typical A-weighted emission sound pressure level,87 dB (A)
DAG 125
Uncertainty for the given sound level				3 dB (A)

Vibration information in accordance with EN 60745-1

Triaxial vibration values (vibration vector sum) form measured in accordance with EN 60745-2-3 DAG 125-S / DAG 125-SE
Surface grinding with the standard side handle, a5.8 m/s2
Surface grinding with the vibration-absorbing side 4.6 m/s2 handle, a4AG
Surface grinding with the hoop handle, a 5.9 m/s2
Uncertainty (K)	1.5 m/s2
Triaxial vibration values (vibration vector sum) form measured in accordance with EN 60745-2-3 DCG 125-S
Surface grinding with the standard side handle, a6.4 m/s2

Surface grinding with the vibration-absorbing side5.7 m/s² handle,

Surface grinding with the hoop handle, a 5.8 m/s²

Uncertainty (K) 1.5 m/s²

Additional information Other applications, such as cutting, may produce vibra

tion values that deviate from the given values.

en

5 Safety instructions

5.1 General Power Tool SafetyWarnings

a)

Read all safety warnings and all instruction to follow the warnings and instructions in electric shock, fire and/or serious injury. warnings and instructions for future referer The term "power tool" in the warnings refers your mains-operated (corded) power tool or operated (cordless) power tool.

5.1.1 Workarea safety

a) Keep work area clean and well lit. Clutter areas invite accidents.
b) Do not operate power tools in explosive spheres, such as in the presence of flame liquids, gases or dust. Power tools create which may ignite the dust or fumes.
c) Keep children and bystanders away while ing a power tool. Distractions can cause y control.

5.1.2 Electrical safety

a) Power tool plugs must match the outlet. modify the plug in any way. Do not use apter plugs with earthed (grounded) power Unmodified plugs and matching outlets will risk of electric shock.
b) Avoid body contact with earthed or ground surfaces, such as pipes, radiators, ranges refrigerators. There is an increased risk of shock if your body is earthed or grounded.
c) Do not expose power tools to rain or w tions. Water entering a power tool will incre risk of electric shock.
d) Do not abuse the cord. Never use the carrying, pulling or unplugging the power. Keep cord away from heat, oil, sharp ed moving parts. Damagedor entangled cords in the risk of electric shock.
e) When operating a power tool outdoors, use extension cord suitable for outdoor use. Use a cord suitable for outdoor use reduces the electric shock.
f) If operating a power tool in a damp loc unavoidable, use a residual current device protected supply. Use of an RCD reduces of electric shock.

5.1.3 Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. [ns. Fail use a power tool while you are tired or may the influence of drugs, alcohol or medication. A Save moment of inattention while operating power tools ice. may result in serious personal injury.
s b)to Use personal protective equipment. Always wear battery protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protectionused for appropriate conditions will reduce personal injuries.
(6) Present unintentional starting. Ensure the switch is in the off-position before connecting to power atmosource and/or battery pack, picking up or carrying mablshe tool. Carrying power tools with your finger or sparkswitch or energising power tools that have the s on invites accidents.
opera Remove any adjusting key or wrench before tu ou tingosthe power tool on. A wrench or a key left tached to a rotating part of the power tool may in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of any power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of c extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
ase the
5.1.4 Power tool use and care
not force the power tool. Use the correct tool. power tool for your application. The correct powers will do the job better and safer at the rate crease which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be risk repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool (RCD) before making any adjustments, changing the accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach dren and do not allow persons unfamiliar power tool or these instructions to operat power tool. Power tools are dangerous in of untrained users.
e) Maintain power tools. Check for misalignment binding of moving parts, breakage of parts any other condition that may affect the tool's operation. If damaged, have the power repaired before use. Many accidents are caused poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properties tained cutting tools with sharp cutting edges likely to bind and are easier to control.
g) Use the power tool, accessories and tools in accordance with these instructions, taking account the working conditions and the work to be performed. Use of the power tool for tations different from those intended could result in hazardous situation.

5.1.5 Service

a) Haveyourpowertool serviced by a qualified person using only identical replacement pa This will ensure that the safety of the pow maintained.

5.2 Safety warnings for abrasive cutting-off operations

a) This power tool is intended to function as off tool. Read all safety warnings, instruct illustrations and specifications provided with power tool. Failure to follow all instructions below may result in electric shock, fire and injury.
b) Operations such as sanding, wire brushing polishing are not recommended to be per with this power tool Operations for which tool was not designed may create a hazard personal injury.
(c) Do not use accessories which are not sp. designed and recommended by the tool n turer. Just because the accessory can be a to your power tool, it does not assure safe
d) The rated speed of the accessory must be at least equal to the maximum speed market power tool. Accessories running faster than rated speed can break and fly apart.
e) The outside diameter and the thickness of accessory must be within the capacity rat your power tool. Incorrectly sized accessories not be adequately guarded or controlled.
f) Threaded mounting of accessories must ma the grinder spindle thread. For accessories tted by flanges, the arbour hole of the a must fit the locating diameter of the flanc ccessories that do not match the mounting of the power tool will run out of balance, excessively and may cause loss of control.
g) Do not use a damaged accessory. Before use inspect the accessory such as abrasi

of wheels for chips and cracks, backing pad for withcrecks, tear or excess wear, wire brush for loce their cracked wires. If power tool or accessory the handropped, inspect for damage or install an undamaged accessory. After inspecting and ont installing an accessory, position yourself and s andystanders away from the plane of the rotating poweraccessory and run the power tool at maximum ver toolload speed for one minute. Damaged en used abcessories will normally break apart during the te time.
lyh) mWear personal protective equipment. Depending areonesapplication, use face shield, safety goggles safety glasses. As appropriate, wear dust mask, bitshearing protectors, gloves and workshop aprong ing inapable of stopping small abrasive or workpiece fork fragments. The eye protection must be capable of operastopping flying debris generated by various operatultions. The dust mask or respirator must be capatal filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
repairKeep bystanders a safe distance away from work area. Anyone entering the work area mus ter towars personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
j) Hold the power tool by insulatedgripping surface only, when performing an operation where the is a cutting accessory may contact hidden wiring or ions, its own cord. Cutting accessory contacting a "live this wire may make exposedmetal parts of the power listed live" and could give the operator an electric sho k) position the cord clear of the spinning accessory If you lose control, the cord may be cut or sn or and your hand or arm may be pulled into the spinning formed accessory.
the Never lay the power tool down until the access and cause has come to a complete stop. The spinning accessory may grab the surface and pull the power out of your control.
Manufa do not run the power tool while carrying it a attached side. Accidental contact with the spinning accessory, the operation snag your clothing, pulling the accessory into be at your body.
and n) Regularly clean the power tool's air vents. The their motor's fan will draw the dust inside the housing and excessive accumulation of powdered metal may of you cause electrical hazards.
ing) do not operate the power tool near flammable can materials. Sparks could ignite these materials.
p) Do not use accessories that require liquidatch coolants. Using water or other liquid coolants maymoun result in electrocution or shock.
accessory
ge 3 Kickback and related warnings
hardware
kickback is a sudden reaction to a pinched or snag
rotating wheel, backing pad, brush or any other acce
each Pinching or snagging causes rapid stalling of the
e rotating accessory which in turn causes the uncontrolled

power tool to be forced in the direction opposite accessory's rotation at the point of the binding. For example, if an abrasive wheel is snagged by the workpiece, the edge of the wheel that into the pinch point can dig into the surface causing the wheel to climb out or kick out. The either jump toward or away from the operator, on direction of the wheel's movement at the pinching. Abrasive wheels may also break under conditions.

Kickback is the result of power tool misuse and correct operating procedures or conditions and avoided by taking proper precautions as given

a) Maintain a firm grip on the power tool position your body and arm to allow you to kickback forces. Always use auxiliary hand provided, for maximum control over kickback torque reaction during start-up. The operator control torque reactions or kickback forces, in precautions are taken.
b) Never place your hand near the rotating or. ory. Accessory may kickback over your hand
c) Do not position your body in the area v tool will move if kickback occurs. Kickback propel the tool in direction opposite to the movement at the point of snagging.
d) Use special care when working corners, edges etc. Avoid bouncing and snagging to cessory. Corners, sharp edges or bouncing tendency to snag the rotating accessory and loss of control or kickback.
e) Do not attach a saw chain woodcarving toothed saw blade. Such blades create freck kickback and loss of control.

5.4 Safety warnings specific for grinding and abrasive cutting-off operations

a) Use only wheel types that are recommend your power tool and the specific guard o for the selected wheel. Wheels for which tool was not designed cannot be adequately and are unsafe.
b) The grinding surface of centre depressed must be mounted below the plane of the An improperly mounted wheel that projects to the plane of the guard lip cannot be aded protected.
c) The guard must be securely attached to tool and positioned for maximum safety, least amount of wheel is exposed towards erator. The guard helps to protect operator broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing.
d) Wheels must be used only for recommendations. For example: do not grind with of cut-off wheel. Abrasive cut-off wheels are ded for peripheral grinding, side forces appli these wheels may cause them to shatter.
e) Always use undamaged wheel flanges that correct size and shape for your selected

ite oPrber wheel flanges support the wheel thus reducing the possibility of wheel breakage. Flanges for or pinched wheels may be different from grinding whee is eheagg.
of the materiase worn down wheels from larger pov he wneels. mWheel intended for larger power tool is no depositable for the higher speed of a smaller tool a point may burst.

these

5.5 Additional safety warnings specific for abrasive /or cutting-off operations
a) Do not "jam" the cut-off wheel or apply excess pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback.
b can do not position your body in line with and be the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
c) When wheel is binding or when interrupting a where power for any reason, switch off the power tool and will the power tool motionless until the wheel comes to a complete stop. Never attempt to remove cut-off wheel from the cut while the wheel is harp motion otherwise kickback may occur.Investigate have a wheel binding.
d) Do not restart the cutting operation in the wo blade piece. Let the wheel reach full speed and caro re-enter the cut. The wheel may bind, walk up kickback if the power tool is restarted in the wo piece.
(e) Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickbacks. Large workpieces extendosag under their own weight. Used supports must be placed under the workpiece near designated line of cut and near the edge of the workpiece. The poster sides of the wheel.
fugued extra caution when making a "pocket cut" into existing walls or other blind areas. The pr wheelsuding wheel may cut gas or water pipes, electri guard intip.or objects that can cause kickback. hrough

Additional safety instructions

the5.61Personal safety

o a)thAlways hold the power tool securely with both, thehands on the grips provided. Keep the grips c fromclean and free from oil and grease.
(b) Breathing protection must be worn if the power tool is used without a dust removal system for added work that creates dust.
the Insidewe the blood circulation in your fingers by interrelaxing your hands and exercising your fingers ed tduring breaks between working.
d) Avoid touching rotating parts. Switch the power are tool on only after bringing it into position at wheel.

workpiece. Touching rotating parts, especially ing insert tools, may lead to injury.

e) Always lead the supply cord and extension away from the power tool to the rear working. This helps to avoid tripping over the working.
f) When grinding with straight grinding discs cutting with cutting discs in metalworking ations, use the guard with cover plate.
g) Children must be instructed not to play power tool.
h) The power tool is not intended for use by debilitatedpersons or those who have no instruction or training.
i) Do not use the power tool if it starts with a computer may be an indication that the electronic coil is defective. Have the tool repaired at an area Hilti service center right away.
j) Dust from material such as paint containing some wood species, minerals and metal may harmful. Contact with or inhalation of the d cause allergic reactions and/or respiratory dis to the operator or bystanders. Certain kinds are classified as carcinogenic such as oak a dust especially in conjunction with additives conditioning (chromate, wood preservative). Ma containing asbestos must only be treated by ists. Where the use of a dust extraction possible it shall be used. To achieve a of dust collection, use a suitable vacuum of the type recommended by Hilti for wo and/or mineral dust together withthis tool. that the workplace is well ventilated. The dust mask of filter class P2 is recomm

5.6.2 Power tool use and care

a) Grinding discs must be stored and handle fully in accordance with the manufacturer's.
strictions.
b) Check that the grinding disc is fitted in ance with the manufacturer's instructions.
c) If use of a spacer ring or other interme specified and the part is supplied with the disc, check to ensure that the part is fi
d) Never use the power tool without the guard.
e) The workpiece must be fixed securely in
f) Before use, check that the cutting disc has fitted correctly and the clamping nut tight. Then allow the power tool to run for 60 s under no load while holding it securely. If the power tool immediately if significant was or any other faults are noticed. Should the examine the power tool in order to determine cause.
g) Do not use cutting discs for grinding.
h) Take steps to ensure that flying sparks the power tool do not present a hazard, i.e., yourself or other persons. Adjust the position the guard accordingly.
rd.

ptatAfter disc breakage, or if the power tool is dropped, falls or suffers other mechanical harm to damage, it must be checked at a Hilti Service while Genter.

cord while

5.6.3 Electrical safety

en

by) children,beginning work,check the working area receivesg. using a metal detector) to ensure that no concealed electric cables or gas and water pipes with areolpresent. External metal parts of the power to control may become live, for example, when an electric or authorized damaged accidentally. This presents a serious risk of electric shock.

1. Check the power tool's supply cord at regular intervals and have it replaced by a qualified repairist or must wait if found to be damaged. If the power switch supplies supply cord is damaged it must be replaced with of aspecifically-prepared supply cord available from and Keith Customer Service. Check extension cords for woodregular intervals and replace them if found to be damaged. Do not touch the supply cord or try speedextension cord if it is damaged while working. Device disconnect the supply cord plug from the power high voltage. Damaged supply cords or extension cords cleanse sent a risk of electric shock.

Good) datty or dusty power tools which have been used. Ensuredly for work on conductive materials use should be checked at regular intervals at a higher level. Sfice Center. Under unfavorable circumstances, you dampness or dust adhering to the surface of the power tool, especially dust from conductive materials, may present a risk of electric shock.

d) When working outdoors with an electric tool I can check to ensure that the tool is connected to in- electric supply by way of a ground fault circuit interrupter (RCD) with a rating of max. 30 mA (accordiing current). Use of a ground fault circuit interrupter reduces the risk of electric shock.

Adiabate Upart ofis a ground fault circuit interrupter (RCD) (grindingresidual current device) with a maximum tripping voltage. Current of 30 mA is recommended.

5.6.4 Work area

(Hasa) bEsaurte that the workplace is well lit.
tered. Ensure that the workplace is well ventilated. Ex-
d seconds to dust at a poorly ventilated workplace n
Switchesoff in damage to the health.

A bration the work involves breaking right through, taking his other, appropriate safety measures at the opposite end. Grimine side Parts breaking away could fall out and / or down and injure other persons.

d) Slits cut in loadbearing walls of buildings or other from structures may influence the statics of the structures by strikingly when steel reinforcing bars or load-bearing on components are cut through. Consult the structural

engineer, architect, or person in charge of the protective gloves and breathing protection while building project before beginning the work. The power tool is in use.

5.6.5 Personal protective equipment

The user and any other persons in the vicinity must wear suitable eye protection, a hard hat, ear protec

6 Beforeuse

DANGER

Disconnect the plug from the power source making any adjustments, changing accessories, storing the tool. Such preventive safety measures reduce the risk of starting the tool accidents

CAUTION

Wear gloves when fitting or removing parts, making adjustments or when remedying malfunctions.

WARNING

Never use the power tool without the guard.

CAUTION

Before using another accessory that is re com- ded for the angle grinder in conjunction with angle grinders mentioned above, read the op- ing instructions for the applicable angle grind observe all instructions.

6.1 Fitting the side handle

WARNING

The side handle must be fitted for all types

The side handle may be screwed onto the po the right or left.

6.2 Guard

CAUTION

Adjust the position of the guard to suit the ments of the work being done.

CAUTION

The closed side of the guard must operator.

6.2.1 Fitting the guard or guard with cover plate NOTE

The keyed locating lug on the guard ensures that or a guard designed for use with the power tool can fitted. The keyed locating lug also prevents the guard from coming into contact with the disc. before

or Fit the guard onto the drive spindle collar so thre
res two triangular marks on the guard and on the p
ally. tool in alignment.

1. Press the guard onto the drive spindle collar; press the guard release button and then rotate the guard when until it engages and the guard release button jumps back to its outset position.

6.2.2 Adjusting the guard 7

1. Press the guard release button and then rotate the guard until it engages in the desired position.

6.2.3 Removing the guard or guard with cover pl. 1 the Press the guard release button and then rotate the erat- guard until the triangular marks on the guard are er and the power tool are in alignment.

1. Lift off the guard.

6.2.4 Fitting and removing the front cover 9

1. Press the front cover onto the standard guard, w
   of work, until it engages.

2 To remove the front cover, release the catch and then pull the front cover away from the standard guard.

6.3 Fitting and removing the disc 10 11

PANGER

Check that the speed rating printed on the cutting or grinding disc is equal to or higher than the speed of the power tool.

alwaysfacethe

DANGER

Check the condition of the grinding disc before it. Do not use discs that are broken, or damaged in any way.

NOTE

Diamond discs must be replaced when the cutting grinding performance drops significantly. This gen is the case when the segments reach a height than 2 mm. Other discs must be replaced when cutting performance drops significantly or other p the angle grinder (not the disc) come into con the material you are working on. Abrasive discs have to be replaced when the durability date reached.

1. CAUTION The clamping flange is equipped an O-ring. If this O-ring is missing, the flange must be replaced. Fit the clamping flange onto the drive spin
2. Fit the insert tool.
3. Screw on the clamping nut corresponding to type of disc fitted11.
4. CAUTION Do not press the spindle lockbutton before the drive spindle has stopped rota Press the spindle lockbutton and hold it in position.
5. Use the wrench to tighten the clamping nut and then release the spindle lockbutton.
6. To remove the disc from the power tool, instructions for fitting the disc but carry out in the reverse order.

6.4 Insert tool with Kwik-Lock quick-release

CAUTION

When operating the power tool, take care to that the Kwik-Lock nut does not come into with the work surface. Do not use a damag Lock nut.

NOTE

The Kwik-Lock nut can be used instead of the nut. No tools are then required for changing c

6.4.1 Fitting and removing the insert tool using tl

re usKwik-Lock quick-release nut 12

rarely or

The arrow on the upper surface of the nut must be in the index marks. If the arrow is not within the index, when the Kwik-Lock nut is tightened it will be impossible to release then nut by hand. In this case, we will switch to release the Kwik-Lock nut (do not use
wendless

Parts clean the clamping flange and Kwik-Lock nut. Contact CAUTION The clamping flange is equipped with generally O-ring. If this O-ring is missing, the clamp has been flange must be replaced.
Fit the clamping flange onto the drive spindle. 3. Fit the insert tool.
with 4. Screw the Kwik-Lock nut onto the spindle until it clamping contacts the grinding disc (the side with the let) should be visible after the nut is screwed on).
5. CAUTION Do not press the spindle lockbutton before the drive spindle has stopped rotating. Press the spindle lockbutton and hold it in this position.
6. Turn the grinding disc firmly by hand in a clockwise direction until the Kwik-Lock nut is tightened, this securely and then release the spindle lockbutton.
7. To remove this, follow the instructions for fitting it securely but carry out the steps in the reverse

follow the

6.5 Rotating the gearing section 18

NOTE

To allow the tool to be used safely and without fa in all positions (e.g. on / off switch facing upwards) gearing section can be rotated to one of four positio 90^ intervals.

ensure

contact the tool.

1. Remove the side handle from the tool.
2. Remove the four screws from the gearing section.
3. Rotate the gearing section to the desired position, without pulling it away from the tool.
   clamping 5. Secure the gearing section by inserting and tightening discs the four screws.
4. Fit the side handle.

7 Operation

NOTE

Adjust the position of the guard to suit the of the work being done.

DANGER

Wear ear protectors. Exposure to noise can ing loss.

CAUTION

The closed side of the guard must always face the operator.

WARNING

Test new cutting or grinding discs by allowing the requirements at maximum speed in a protected area for least 30 seconds.

WARNING

Cause hear-use the power tool if it starts with a job may be an indication that the electronic control unit

defective. Have the tool repaired at an authorized technician material presents a risk of injury to the eyes service center right away.

WARNING

Slits cut in loadbearing walls of buildings or tures may influence the statics of the structure, when steel reinforcing bars or load-bearing comp are cut through. Consult the structural engine chitect, or person in charge of the building before beginning the work.

WARNING

The electric supply voltage must comply with formation given on the type identification plat power tool. 230 V power tools may also be to a 220 V supply.

WARNING

Always use the side handle with the power the hoop handle as an option).

CAUTION

Use clamps or a vice to hold the workpiece

WARNING

Cutting or grinding may cause splintering of the Wear eye protection.

CAUTION

Breathing protection must be worn if the po is used without a dust removal system for creates dust.

WARNING

Avoid touching rotating parts. Switch the power on only after bringing it into position at the Touching rotating parts, especially rotating inserts may lead to injury.

CAUTION

The insert tool may get hot during use. Wear gloves when changing insert tools.

CAUTION

In accordance with the applications for which it signed, the power tool produces a high torque. use the side handle and hold the power to hands. The user must be prepared for sudden and stalling of the insert tool.

CAUTION

Working on the material may cause it to splire eye protection and protective gloves. Wear by protection if no dust removal system is used

WARNING

th Reduc the load on the power tool by avoiding 1. inspehently disc in the kerf when cutting. The di s o. oontmeswise break, or the power tool may kick back coder, ar-

p#

Improve the blood circulation in your fingers by relaxing your hands and exercising your fingers during breaks between working.

eWARNING

Keepedtflmmable materials away from the working area.

7.1 Rough grinding

Teaution

Never use abrasive cutting discs for grinding.

Best results are obtained when the disc maintains ar angle of 5^ to 30^ with the working surface when Move the power tool to and fro while applying mod pressure. This will avoid overheating and discoloration material the workpiece and ensure an even surface finish.

7.2 Cutting

When putting, apply moderate feed pressure and do wolk that power tool or, respectively, the cutting disc at approx. 90^ to the surface being cut). For best start cutting at the smallest cross section when cuttir profiles and square tube.

er tool

work switching on / off tools.

7.3.1 Switching on

1. Plug the supply cord into the power outlet.
2. Press the rear section of the on / off switch.
   protective the on / off switch forward.
3. Lock the on / off switch.

7.3.2 Switching off

de the rear section of the on / off switch. The Always jumps back to the off-position.

with both

sticking

7.4 Restart interlock

NOTE

If the power tool is unplugged from the electric superflit, we're on / off switch is locked in the on-positi frequently plugged back into the electric supply, it will not restart. The switch lock must be released with the power tool is disconnected from the electric sup before the supply cord is again plugged into the pc outlet.

8 Care and maintenance

CAUTION

Disconnect the mains plug from the power

8.1 Care of the power tool

DANGER

Under extreme conditions, when used for workin metal, conductive dust may accumulate inside the This may have an adverse effect on the tool's insulation. Under such conditions, the tool shop plugged into a ground fault circuit interrupter and use of a stationary dust removal system frequent cleaning of the tool's cooling air slit recommended.

The outer casing of the power tool is made of resistant plastic. Sections of the grip are made of synthetic rubber material. Never operate the power tool when the air valve is blocked. Regularly clean the power tool's air valve fully with a dry brush. Do not permit foreign enter the interior of the tool. The motor's fan dust into the casing and an excessive accumulate conductive dust (e.g. metal, carbon fiber) may electrical hazards. Clean the outside of the power regular intervals with a slightly damp cloth. Do a spray, steam pressure cleaning equipment or water for cleaning. This may negatively affect the trical safety of the tool. Always keep the grip

of the tool free from oil and grease. Do not use cdutents which contain silicone.

NOTE

Frequent work on conductive materials (e.g. metal, car bon fiber) may make shorter maintenance intervals ne-cessary. Take your individual work place risk assessm

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protective

ul8.2beMaintenance

WARNING

• Did not operate the power tool if parts are damaged or is when the controls do not function faultlessly. H: the power tool repaired by Hilti Service.

rowWArRInG+

Remains to the electricalsection of the power tool be carried out only by trained electrical specialists.

ntshare-all external parts of the power tool for damag objectegular intervals and check that all controls operate wulitlessy.

ation of

cause 8.3 Checking the power tool after care and

not use After carrying out care and maintenance work on the power tool, check that all protective and safety devices are fitted and that they function faultlessly.

9 Troubleshooting

Fault Possible cause Remedy

The power tool doesn't start.	Interruption in the electric supply.	Plug in another electric appliance and check whether it works.
	The supply cord or plug is defective. Have the supply cord and plug checked by an electrical specialist and replaced if necessary.
	The carbon brushes are worn. Have it checked by a trained elec specialist and replaced if necessary.
The power tool doesn't achieve extension cord's conductor cross section is inadequate. equate conductor cross section.

10 Disposal

Most of the materials from which Hilti power tools or appliances are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, Hilti has already made arrangements for taking back your old power tools or appliances for recycling. Please ask your Hilti customer service department or Hilti representative for further information.

en

11 Manufacturer's warranty - tools

Hilti warrants that the tool supplied is free of material and workmanship. This warrant, as the tool is operated and handled correctly, and serviced properly and in accordance with Operating Instructions, and the technical system maintained. This means that only original Hilti consult components and spare parts may be used in

This warranty provides the free-of-charge repair placement of defective parts only over the entire of the tool. Parts requiring repair or replacement result of normal wear and tear are not covered warranty.

detention claims are excluded, unless stringent national indices prohibit such exclusion. In particular, H cleaned not obligated for direct, indirect, incidental or consecutive damages, losses or expenses in connection with, or by reason of, the use of, or inability of, the tool for any purpose. Implied warranties of the marketability or fitness for a particular purpose are specifically excluded.

pr re-

The Flies' repair or replacement, send the tool or related parts immediately upon discovery of the defect to the address by this local Hilti marketing organization provided.

This constitutes Hilti's entire obligation with regard to warranty and supersedes all prior or contemporaneous comments and oral or written agreements concerning warranties.

12 EC declaration of conformity (original)

Designation: angle grinder

Type: DCG 125-S/ DAG 125-S/

DAG 125-SE

Year of design: 2006

We declare, on our sole responsibility, that this complies with the following directives and stands 2006/42/EC, 2004/108/EC, 2011/65/EU, EN 60745-EN 60745-2-3, EN ISO 12100.

Technical documentation filed at:

Head of BA Quality and Process Man

agement

Business Area Electric Tools & Ac

cessories

01/2012

Jan Doongaji

Executive Vice President

Business Unit Power

Tools & Accessories

01/2012

NOTICE ORIGINALE

DCG 125-S/ DAG 125-S/ DAG 125-SE Meuleuse d'angle

commander a Avant bareil

Head of BA Quality and Process Mana- Executive Vice President

gement

Business Area Electric Tools & Acces

series

01/2012 01/2012

Business Unit Power

Tools & Accessories

Zlabeen设计方案 for the construction of a safe tunnel, including the use of a safety barrier and an additional safety barrier.

6 Puesta en增值服务

PELIGRO

Head of BA Quality and Process Mana- Executive Vice President

gement

Business Area Electric Tools & Acces

series

01/2012 01/2012

Smerigliatrice angolare DCG 125-S/ DAG 125-S/ DAG 125-

2.7 ATC (Active Torque Control)

Paolo Luccini Jan Doongaji
Head of BA Quality and Process Man-Executive Vice President
gement
Business Area Electric Tools & Access-Business Unit Power
series Tools & Accessories
01/2012 01/2012

2.7 ATC (Active Torque Control)

Head of BA Quality and Process Mana

gement

Business Area Electric Tools & Acces

series

01/2012

Jan Doongaji

Executive Vice President

Business Unit Power

Tools & Accessories

01/2012

2.7 ATC (Active Torque Control)

Head of BA Quality and Process Management
Business Area Electric Tools & Accessories
01/2012 01/2012

Bearbeide metall: Kapping, sliping.

2.7 ATC (Active Torque Control)

Head of BA Quality and Process

Management

Business Area Electric Tools & Access

ries

01/2012

Jan Doongaji

Executive Vice President

Business Unit Power

Tools & Accessories

01/2012

2.7 ATC (Active Torque Control)

Paolo Luccini Jan Doongaji
Head of BA Quality and Process Man-Executive Vice President
gement
Business Area Electric Tools & Access-Business Unit Power
series Tools & Accessories
01/2012 01/2012

Kulmahiomakone DCG 125-S/ DAG 125-S/ DAG 125-SE

2.7 ATC (Active Torque Control)

Head of BA Quality and Process Mana- Executive Vice President

agement

Business Area Electric Tools & Acces- Business Unit Power

series

01/2012

Tools & Accessories

01/2012

MANUAL ORIGINAL

Rebarbadora angular DCG 125-S/ DAG 125-S/ DAG 125-SE

2.7 ATC (Active Torque Control)

Head of BA Quality and Process Mana

gement

Business Area Electric Tools & Acces

series

01/2012

Executive Vice President

Business Unit Power

Tools & Accessories

01/2012

2.7 ATC (Active Torque Control)

To nEeKtpoviko ouTnua ovayvwiCei otav unxpvoc va koAHOe iO biokoc kai aTOnpTei, anEvepyoToiWTO EpyaLio, Tnv nepaItePw TepIoTpoPn Tou Aov (Ev aTOnPEnTai To "kWToNmu" Tou EpyaLeou). Iia v TeBcEgav oEeIoupyia To EpyaLio PpeTie V ax pnoTe EeuBoepo Kai v naTHoTe Eav to diaKottn.

Head of BA Quality and Process

Executive Vice President

Management

Business Area Electric Tools &

Accessories

01/2012 01/2012

Business Unit Power

Tools & Accessories

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Pnnepepy3Ke DnIraTeJI BcIeCTBHe DaIbIeHn IpnKIMa 3aMeTHO Naaet MOUHOCTb, B pe3yIbTaTe Yero HHTpyMeHT MoKeT OCTaHOBTbcr (OCTaHOBky He CNeDyET dOnyCKaTb).

Ionyctmam neperpy3ka IHCTpymeHTa He RBLReTc TOUHO onpeDeHHO BENuHOn, a 3aBnCt OT TemnepaTypbI DBuratena.

B cnuyae neperpy3kn cneIyET yMeHbIHTb Harpy3ky Ha IHCTpymeHT n DaTb eMy npa6oTaB OKOJ0 60 ceKyHd Ha xOIOCTOM XOdy.

2.10 NcnoJb3ObaHne ydnnHnTeNbHoro Ka6eIa

IcnoIb3yIe ToIbKO IOnXOJaHne IaHaHHo O6NaCTn IpImHeHna yIInHITeBbHbIe Ka6JIcN C DoCTaTOHbIM CeueHnEM. HnAue Bo3MOxHn AOTepra MoUHOCTH INCHTpymEHTa n neperpeB Ka6JIa. PeryIaRHO npOBeprTe, He nobpeKdEHN K6eJIb. NOBpeKdEHHbIe yDlnHITeBbHbIe Ka6JIi HEmeJlENHo 3aMeHnTe.

PekomeHdyemblie MHH. ceeHnHa MaKc. dInHa Ka6enei:

Сецени повозов	\( 1,5\;{\mathrm{{MM}}}^{2}\;2 \)	\( {\mathrm{{MM}}}^{2}\;2,5\;{\mathrm{{MM}}}^{2}\;3,5\;{\mathrm{{MM}}}^{2} \)		14 AWG 12 AWG
Напожени сени 100 B		\( {30}\mathrm{M}\;{50}\mathrm{M} \)
Напожени сени 110-120 B	\( {20}\mathrm{M}\;{30}\mathrm{M}\;{40}\mathrm{M}\;{50}\mathrm{M}\;{75}\mathrm{{ft}}\;{25}\mathrm{{ft}} \)
Напожени сени 220-240 B	\( {50}\mathrm{M}\;{100}\mathrm{M} \)

IcnoB3oBaTb yDHHHTeHbHbIe Ka6JIc c ceuHem 1,25 MM² n 16 AWG 3anpeaetca.

2.11 PpHMeHeHne ydHHTeIbHoro Ka6eJI BHe nOMEueHn

Pn pa6oax BHe nOmeHn HcnoJb3yIe ToIbKO dOnyueHHbIe K 3KcnnyaTaun ydInHHTeHbHbIe Ka6eN C COOTBeTCTByUoEe MapKnpoBkoN.

2.12 NcnoJb3ObaHne reHepaTopa HnTpaHcΦopMaTopa

Hnctpymert MoKet nntaBcR OT rHepeTopa Hn TpaHcFOpMaTopa npCobHOeHN CneyIOuX Tpe6oBaHn: BbIXoHa MaOuHocTB NCTouHnka 3eKtpOnHTAHn (Bt) MInHMym B Dba pa3a 60Ntme MOUHOCTH, yKa3aHHo Ha 3aBOdCKo Ta6nue HeNCTpyMeNTa; pa6oee HapJxKeHne HaxoHITcB npeDenax OT +5% Do -15% OT HOMHaHbHoro HApJxKeHn; Yactota ToKa DOJnxHa CoCTaBnTb 50-60 Tq, Hn B Koem cnyae He 60Je 65 Tq, a TaKke HMeEtcra ABTomatHueckn CTa6nHn3atop HapJxKeHn C NyCKOBbIM ycHInTeIeM.

IcnoB3OBAbT reHepaTOp/tpaHcΦopMaTOp Ira OJHOBpeMeHHoro NITaHn yCTpoiCTb KaterOpueckn 3anpe-aaetc. PnBkIOUeHHN/BbIKIOUeHHn dpyHX yCTpOiCTb MOryT Bo3HnKHyTB cKauKN HapRKeHHn NITaHn, B pe3yJIbTaTe KOtOpbIX BO3MOXHO NOBpeKdEHe nHCTpyMeHTa.

2.13 Koxyx dnyu daJeHHn npn nnfoBaHH DG-EX 125/5" 2

Hctpmnt npedHa3NaueH nIb dner HepeyraPHoro o6nnpOHoro 0nfoBaHn MHepaBbIX MaTepnaOB c noMObTO aIma3HbIX yaeuHbIX 0nKpyroB.

OCTOPOXHO

06pa60ka Metaannac HcnoJb3OBaHnEM 3TOro KOKyxa 3anpeueHa.

YKA3AHNE

PnO6DnroHOM 7JINHOBAHm MInHepaIbHbIX MaTepnaIOB, HAnPIMepe 6eToHa IIN KaMn, peKOMeHdyETcN CNOJIb-30BaTb KOKyX dnyaIeHnI bIIN C NOxODraUM NblEcOCOM Hlti. KoKy x dny ydaIeHnI bIIN 3aunuaet onepaTopa, a TAKKe IOBbIaE t cPOK Cnyk6bl IHCTpyMeHTa n HacaIok.

2.14KoJyX dIy ydaJIeHn IbIIN npn a6pa3HBHom oTpe3aHH/HTpo6JeHH DC-EX 125/5"-M c HAnpaBIAIOUcHMN 8

O6pa60ka (a6pa3nBHOe OTpe3aHne H StpO6leHne) MNHepaIbHbIX MaTePnaIOB DoJXHa BbINOJIHTbCR TOLbKO C KOxYOM dIydaJeHH Nblnn HappaNIOUcIMN.

OCTOPOXHO

O6pa60ka MeTannla c HcNoJIb3OBaHHeM 3TOrO KOKxya 3anpeueHa.

YKA3AHNE

Pn 6pa6tke (a6pa3HBHOe OTe3aHne H TpO6JIHeH) MInHepaIbHbIX MaTePnaIOB, HAnpIMep 6eToHa IIN KAMH, peKOMeHdyETcNIOJb3OBaHHe KOxyXa Iy YdaJeHH NblN, aADTIPOBaHHORO K 3KcIIyatauC nbIEcOCOM Hilti.

KoJyX dIyIaJIeHn IbIIN 3aIuIaEeT OepaTopa, a TAKKe NOBIIaEe CpOK cIyK6bl HNCTpyMeHTa Hac

2.15KoJyDC-EX 125/5"-C KOMnakTHORIO nCnonHeHHI ydaJIeHHI npH oTpe3aHHI

ДлЯ ВыллнHeHnpe3OB B KInpNHyOH KnadKe n 6eToHe.

OCTOPOXHO

06pa60ka MeTannla c HcNoJIb3OBAHHeM 3TOrO KOKyxa 3aIpeueHa.

YKA3AHNE

Pn o6pa6tke (a6pa3nBHOe OTepe3aHne N Wtpo6JIHeH) MNHepaIbHbIX MaTepnaIOB, HAnpIMep 6eToHa IIN KAMH, peKOMeHdyETc HcNoJIb3OBAHHe KOKyxA dIydaJIeHn Ibln, aAdANTIpOBaHHOrO K 3KcIIpyatauC n PbInecOCom Hilti.

KoKx ydaenHn bll 3aunlaeT onepatopa, a TaKke NOBbIaet cPOK cnJXkObl HNCTpyMeHTa n Haca

2.16 3aunTHbI KOKx c NaKlaKnO

OCTOPOXHO

PnO6DnpoHOM 7HnfoBaHH C NIOCKHMN O6DnpoHbIMN 7HnfoKpyramn H OTe3aHH a6pa3HBH HbIMN Kpyramn MeTannuecknx OCHOBAHH CNeDyET HcNoIb3OBaBt 3aUHTbH KOxyxC HaKJaADKOH.

2.17 NpeenHaKnaKa 3aunTHoro Koxyxa

OCTOPOXHO

Pn 06dnoohom 7nnfoBaHH c nnockmN 06dnpoHbIMn 7nHfKpyramn H oTpe3aHH a6pa3NBbIMn C HbIM N Kpyramn MeTaNlHueckHX OCHOBAHN CneDyET HcNoIb3OBAbT 3aUHTbI KoJyxC nepeDHei HaKla

3PacxOndHbIeMaTepeNaJIbl

Kpyr nIy MaKc. 0125 MM n 11 000 o6/MnH, c OKpyxHoi cHOpocTbHO 80 M/c, MaKcHMaJIbHa ToJIuHa Kpyra IIN O6dIpOCHOro 7nnΦOBaHH - 6,4 MM, MaKcHMaJIbHa ToJIuHa Kpyra dIa6pa3NBHO OTpe3AH 2,5 MM.

f) He nCNoB3yIte H3HOWeHHbIe WnHΦKpyrN OT 3NeKTPoHHCTpymeHTOB 6OJbUero pa3Mepa. LJIHΦKpyR, H3ROTOBLeHHbIe DnIaNeKTPoHHCTpymeHTOB 6OJbUero pa3Mepa, He paccHTaHb Ha BblcOKyU qAcTOTy BpaUeHHMaIOra6apHTbIX 3NeKTPoHHCTpymeHTOB I NO3TMOrYt pa3pyuHTbcra.

5.5 DononHnteIbHbIe yKa3aHnNo TeXnKe 6e3oNaChocTn npn pe3Ke OTpe3HbIM KpyROM

a) 60KpOBKn OTpe3HOrO Kpyra HnCnHkOM CnIbHOrO DaBHeHHn npHXMa. He BbInOnHnTe CnHkOM rny60kHex pe3OB. Perpy3Ka OTpe3HOrO Kpyra yBeJIuHnBaET ero n3Hoc n NOBepKeHHOCb nepeKocy nHn 60KpOBKe, a BmecTe c Tem BO3MOxHOCTb noRBHeHHN OTdaHN Nn ero pa3pyJWeHH.
b) 36e9te HaxoJdeHnB 30He nepeD BpaaHouHmCp OTpe3HbIM Kpyrom Hno3aHr Hero. CmeueHHN OTpe3HOro Kpyra B o6pa6aTBiBaEMoT aJIH B HApRaBHeHH NOT Ce6r 3NeKTPOnHCTpyM Cnyuae OTdauH MoKET OTCKOHTb IprMo Ha B
c) B clyuae 3aklnHHBaHnO tpe3Horo Kpyra HnnpepbIBaHnpa60tbl BbIKIOUHTe IHCTpymENT NdoKdntecb, noka Kpyr NOIHOCTbIO OCTaHOBHTcHnkOrda He nbITaHTecb BbITAHyTbe eue Bpaua-j)IOuHcra OTpe3HOn Kpyr n3 pe3a - BO3MOxHaOTdaua. YcTAHOBHTe n yCTpaHNTe pnpuHy 3aJIINBAHnA.
d) He BkIIOUaHTe HNCTpymeHT CHOBA, ecIN OH BCE eIe HaxoIHTcB O6pa6aTbIBaEMOJ DetaIIH. peI npOIOJIKeHHem pa60tI DoXHNTecb, NOKA HHCTpymeHT He pa3ROHITc DO pa6Oey qac BpaueHn. B npOTNBOM cIyae BO3MOxHO 3 Hne Kpyra, erO BBICKaKINBaHne n3 O6pa6aTbIBaE detaIIH INI NOBJIeHHe OTdaHn.
e) POnnpaIte nnHbI Hn DeTaN 6OJbUoro pa3- Mepa, qTObI cHn3HTb CTeneHb PnCKA B Cnyuae 3aedAHN OTepe3Horo Kpyra. Bolshne o6pabtI- Baemble Detaln MOrT npOrnbATCB NOD DeNCT co6CTBeHHoro BEca. O6pabTaIBaEMyO Detaln obXoDIMO POnnpaTb C DByx CToPOH KaK B6NI MeCTa BblONHeHn pe3a, TaK N BDoJI ee K
f) BydTe ocObeHNO octOpOHbI npn BblONHeN norgyKhbIX pe3OB B CTeHax HIN B DpyHX, He npocMaTpNaBaembIX 3Ohax. Pn norgyKeHn Otp3-HORo DNCKa BO Bpempe3KN rA30- IN BODonp 3JNEKTPNuecknx IPOBOOB NIN DpyHX O6BeKTOB BO3-MoXHO NOBJIeHne OTDaun.

5.6 DononHnteIbHbIe yka3aHHn no TexHnke 6e3oNaChOCTn

5.6.1 Be3onachocrb nepcohana

a) Bcerda depknte HnctpymEnT 3a pykoRTKN HmN pykamN. Cneinte 3a Tem, yTo6bl pykoRTKN 6bInn cyxHmN 6e3 cneIOB macna n Cma3
b) Ecnn HnctpymEn HcnoIb3yeTc8e 3yctpoiCTB dyaJIeHnn npn pa6oTaC o6pa3OBAHHem Nblnn HcNoIb3yIte 3aunTHhle CpeJCTBa.

YTo6bI BO BpEmr pa60TbI pyKn He 3aTeKaHn, De naHTe nepepbIBbl dna paccna6neHHn pa3MHKN nabueB.

d) He npHKacaIteCb K BpaUaIOUIMcA DeTaJIaM HNCTpymeHTa. BKnIOuAaTe HNCTpymeT TOJbKO no-cne TOrO, KaK NoDBeDETe erO K paOoey 3OHe. PnIKOCHOBeHne K BpaUaIOUIMcR y3JaM, B OOC6EH-HOCTN K BpaUaIOUIMcR HacAdKaM, MOKe IpnBecTN K TpaBMam.
e) Pn pa6oTe cneHte 3a TeM, YTObI ceTeBOH ydHHntBHyI Ka6eH HaxOHNHCb N03aH NcTpyMeHTa. 3TO CHN3HT pNCK CNOTKHytbc O HNX E BpeMa pa6oTbl.
f) PnO6dInpOCHOM JHNOBaaHH C NIOCKHM O6- DnpoHbIMN JINH Kpyramn H OTpe3aHH a6pa3HBbIMN OTpe3HbIMN Kpyramn MeTaNJIueckHX OCHOBAHN CNeJyET HcNoIb3OBaTb 3aUHTbI KOKyx C NaKaNDKo.
g) DeTH DoJXHbI 3HaTb O TOM, YTO Hm 3aNpeUeHO HrpaTb C NHCTpyMeHTOM.

HHT Hnhtpymeh He npedHa3Hauehen IJn HCnoNb3OBA-
Hn HnI DeTbMn HnH fH3NuEcKn Ocna6NeHHbIMn IuAMn 6e3 COOTBETCTByoUeero HHCTpykTaJa.
He pa6otaTe c HnctpymehTom B Cnyae ero 3a eDaHn Hn OTdau. CyueCTByeT BepoTHocTb, qTO HeNCnpaBeH 3JeKtpoHHbI 6NoK. O6paNTteCb B aB-
TOPn3OBaHHbI cepBnCHbI ceHTp Hilti.
a-j) ⅡbIb, Bo3HnKaIOUaJ npn O6pa6OKe MaTePnaIIOB,
Ha coDepeKauix CBNHeu, HeKOToPbIX BNDOB
JIHH- dpeBeCInHbI, MInHEpaIoB H MeTaIIIOB, MoKet
IpeDCTaBnTb Co6oN OnaCHOct bIg 3dOpOBBa.
BdbXaHne Yactn TaKo Nblnn KOHTaKT
Hc Hn MoKET CTaTb PnUHON NOBHeHn aIJIePRnuecknx peakn n/nn 3a6OJIeBaHN
HcTObl DbIXaTeNbHbIX nyTei. HeKOTOpBie Bnbl Nbln
Haeda-(HaNPmep nbIb, Bo3NkaHOzA npn O6pa6OTke cEmo Jyba nn 6yKa) CHTaOTc KaHCpePOReHHbIMN, Oc06EHNO B KOMbHaCn C DOJONHITeBbIMM MaTePnaIamn, IcNoJIb3yeMbIMn dJIH O6pa6OTKn dpeBeCInb (CoIb XpOMOBON KNCLOTb, CpeDCTBa 3auNTbl dpeBeCInb). O6pa6OTKa MaTePnaIOB C 09TIPINHcNc 060070 TcHINH
BnEM cOePkaHnem acoeCTa DoJIxHa BBIOJNHTbCn
He- TOnbKO CneuNaHCTAmn. No BO3MOXHOCTn
3n NcNoIb3yUte NOxOJaUN nblNeOTcAcbBAIOUHN
OOMKn. annapat. Jn ONTHMaIbHorO ydaJeHnra Nbln
nn NcNoIb3yUte 3TOT 3NEKTPoHHCTpymeHT B
KNOM6HnauIN C NOxOJaUM nepeHoCHbIM
nbIEcOCOM, peKomeHDoBaHHbIM Hilti dny6OpKn
DpeBeChbIX ONHLOK H/IN MNHepaIbHOJ nblln.
06ecneyTe xopouyu BENTHnlaqno pa6oey 3Ohbl. PekomeHyetyc HocHTb pecnhpatop c Ntbpom Klacca P2. Co6nJaTe DeiCTByIOUne HaOnHOaHbHbIe npednncAHn no o6pa6OTke MaTePnaNoB.

5.6.2 AkkypatHoe 6paueHne c 3JIeKTPoHHCTpyMeHTOM H erO npaBnIbHa 3KcNJIyatauHa

XpaHnTe KpyrN DnI O6DnHPOuHOrO ⅢnHΦOBaHH N o6paauTecb C HMMB COOTBeTCTBHN C yKa3aHH JHMN Hx IPOH3BODHTeJI.

b) y6eHTecb, yTO wHnHcTpMeHT yCTaHOBJIe HJHΦMaUNHy B COOTBeTCTBHH C HHCTpyKuHa H3ROTOBHTeJI.
c) EcnB KOMnJIeKeTe K UINHΦpyrAm NOCTaBn npOKnAKn, CneIHTe 3a TEM, YTO6bI OHN 6 yCTaHOBJIeHbI npABHbHo.
d) Nolb3OBaTbCn HNCTpyMeHToM 6e3 3aunTHoro Kyyxa 3anpeuaetc.
e) Pn pa6ote 06pa6aTbIbAemyo DeTaJIb cJeNy HaDeKHO 3aΦHKcHPOBaTb.
f) Nepenocnb0BaHnemyΦHHCTpymeHT npaBnIbHO yCTaHOBJeH 3aKpeH. DaIte npa6oTaTb HHCTpymeHTy B 6e3HOM nOIOKeHH Ha XONOCTOM xOdy OK. 60KyHd. Pn BO3HKnHOBeHH 3aMeTHOH BH6paHNN dpyHX HeONaIOK HEmdJIeHH OCTaHOBHHCTpymeHT. He3aMeJInTeJIbHO npOBepbTe HNCTpymeHT, qTO6bl yCTaHOBHTb npuHHy erO HcnpabHOn pa6Otbl.
g) NcnoJb3OBAbT OTepe3HbIe KpyrN dnn o6dnpoy 1nHfoBaHHa 3anpeuaetc.
h) CneIHTe 3a TeM, YTO6bI BblIetaOuHne HCKp npEcdTAbnAn ONaCHocTH DnPa6oTaUx HaxOJaUxHcR pAOM JnC. DnA 3ToRo npBaN yCTaHOBHTe 3aUHTbHn KOKyX.
i) Nocne H3noma Kpyra, naDeHnH INHcTpymeHTa DpyrHX MExaHNuecknx BO3deHCTBn OTnpaBBte HNcTpymeHT B cepBnCHbI ueHtp Hilti Ha n BepKy.

5.6.3 ΘleKtpnuecka 6e3onachoctb

a) Ipeed Hauanom pa60tbI npOBepnTe pa6ooye MeCTO Ha HAnuye cKpbITOn 3JeKTpOnpoBOIra3OBbIX H BOONPOBOHbIX Tpy6, HApNHmep, NOMOUI MEtaIIONCKaTeJI. OTKpbITBe MeTAIIIN CKHe qACTN INCTpymeHTa MOrYT CTaTb NPoBOID 3JeKTpUeCKORTO TOKa, EcIn CnyaaiHO 3aTeTB TPONPoBOdKy. Ppi 3Tom BO3HnKaet ONaCHOCTb paKeHHa 3JeKTpUeCKM TOKOM.
b) PeryIaHIO npOBepHte Ka6eB 3neKtpOnHTAH HcTpymEHa. 3aMeHa nobpeJdeHHoro Ka6eJ IOLXHa npON3BOHtBCa CneuHaNCTOM- 3NeKtpnKoM. B Cnyae NOBpeJdeHHa NHTaOzero Ka6eJ erO CneDyET 3aMeHHTb Ha dpyro, cneuaHbHO npEdHa3HaueHHbI dJIa 3aMeHb Ka6eB, KOtOpBIM MOKHO 3aKa3aTb OTdENo 06CnyHbAHIO KJHeTOB. PeryIaP npOBepHte yDnHHTeJbHbIe Ka6eHn n npH HAnuH NoBpeJdeHH 3aMeHHTe Hx. Ecnn Bpem PaobToI CeTeB0n HIn yDnHHTeJbHbI Ka6eB 6bl NobpeJdeH, pNkacatbcR K He

Ha 3anpeucaetc. BbHbTe Bnky Ka6eN H3 ceTeBO m npo3eTKn. HencnpaBhIe Ka6eN 3JeKtponntAHn n ydInHHteJbHbIe Ka6eN ppeCTabJIOT OnaCHOCT bIOHTcnapaKeHn 3JeKTPnueckm TOKOM.
Pn qacto pa6ote c TOKonpoBDAuHm MaTe- PnanaHn HNCTpyMeHT 3aRpa3HaETcra, PO3OMy ero KO- CneJyET peYnApHO CdaBaTb B cepBnCHbI YeHTp Hilti nPoBepKn. Pn He6laorponpnaTHbIX ycNo- BnX Bnara N PbIb, CKanIIBaHOUaCra Ha NOBepx-HocTHn HNCTpyMeHTa (OCO6eHHO OT TOKonpoBDAuHX 5 e MATEpeHnOB, MOrTO Bn3BAtu -yap 3JeKTPnuEckIM TOKOM.
Pc-Прпрабote Ha OTKpbITOM BO3dUxey6eIntecb,yTO ce-NHCTpymEn TNOKJIHOueH K CETN C aBTOMaTOM 3aHn UHTBI OT TOKa yTeuKN (RCD) C MaKCHMaJIbHBiM 1 HNTe KOM OTKJIHOueHn 30 MA. HcNoJIb3ObaHne aBTOMaTa - 3aUHTBI OT TOKa yTeuKN CHINKaet PnCK IopaJKeHn He- 3JIeKTPnuecknM TOKOM.
e) 06bIuHo peKOMeHdyETcH cNoJIb3OBaTb aBTOMaT HOrO 3aUHTbl OT TOKa yTeUKN (RCD) C MaKcHMaJIbHbIM TOKOM OTKJIHOueHHA 30 MA.

He
16.4 Pa6ooye MeTo
06ecpeyte xopoOee ocBeueHne pa6oeryo Me- cTa.

HmO6ecneueXopoWyBOBHTnlaqu npaboye 30HbI. IIOxo npoBeTpnaBaemar paoboya 30Ha MOKET CTaTb npuHNO yXyDWeHn CaMOUYBCTBn H3-3a BbICOKO KOHcHTpaun Nbln.

c) PnCKBO3HOM CBepNeHHN ORpaKJaHTe ONaCHyO 30HY C nPOTHBONIOJHOH CTOPHObl. BblxO- Dnue HapyKy IIN NaDaIOUne BHN3 OCKoJIKN MOryt TpaBMipoBaTb dpynx IIOJe.
d) Bb6opka n3OB B HecuixxCteHax N dpyHX KOHCTpyKxRn 3MeHReT IN npOCHoCtB, Oc0eHHO npi pa3pe3Ke apMaTypbI Hn HecyuNX KOHCTpyKcuN. PepehauJom pa60tbI npOKOHcylbTnpyHTecb y, HHehepa-CTpOnTeJI Hn DpyrTO OTBeTCTBeHnpn HorO nHa.

Hk5 CpeicTba HnNbNyalbHo3aunTbI

BneK

Hepe3

Hpaobatoaun C HNCTpymehTOM YeNoBek H haxoJauHecra B HeNoocpeDCTBeHHoH 6bn30ctn Jnua DoJHKbI HaBO DeBaTb 3aunTHbIe Ouyk, 3aunTHbIu Jnem, 3aunTHbIe HayuHNK, 3aunTHbIe NepuATKn N JERKn peCnnpa-

6 NpOtroTOBka K paOte

ONACHO

Ipejde yem HactpaHbTa b HhctpyMeHT, 3aMeHrtpnHaJneJXHOCTN HIN DeNaTb NepepbB Bpa6ote, BbHbTe BNky N3 po3ETKn. 3Ta MepanpeoctopoxHOCTn PpeoTbpaaaet CnyaHoeBKIOUeHHe HHCTpyMeHTa.

OCTOPOXHO

B xode MOHTaKa, dEmoHTaKa, perylnpOBKn H yctpaHeHH HeHCnpaBHOCTe Nolb3yItecb 3aunTHbIMn nepuATkAmN.

BHIMAHNE

IOnb3OBaTbcra HnHCTpyMeHTOM 6e3 3aUHTHOrO Ko 3anpeuaetc.

OCTOPOXHO

Pn HcNoIb3OBAHH He peKoMeHIOBaHHo Hilti Dn npHMeHeHH OCHACTKN C BblIeHa3BaHHbIMN yIloUHΦOBaJIbHbIMN MaunHAMn nepei npHMeHe HHem OCHACTKN CneJyET BHmATEJbHO IpOueCTb pyKOBoIDCTBO NO 3KcIIpyatauHN co6IIOdaTb BCE erO yKa3AHNA.

6.1 UCTAHOBKa 6OKOBOn pyKoRTKn

BHHMAHNE

Pn BbINONHeHH NIO6bIX pa60r BCERda DOJHKyCTaHOBJIeHa 6OKOBa pyKoRTka.

Bokobar pykortka npikpyuBaetcnaeBa nncpaba K Kopnycy.

6.2 3aunTHbIKoKxyx

OCTOPOXHO

PerynpyTe noJooXeHne 3aunTHoro KOxUxa B 3abNCHMOCTN OT yCIOBn pa60tbl.

OCTOPOXHO

3aKpbTaNCTopoHa 3aunTHoro KOxyxdoJnKa 6bItb Bcerda HapabJeHa Ha onepaTopa.

6.2.1 YctaHObKa 3aunTHoro KOxUxa/3aunTHoro KOxUxa C NaKlaJKOH

YKA3AHNE

CneunabHna nepembyka Ha 3aunTHOM KOxye Donyckaet MOHTAK ToIbKO NDOxOJrero 3aunTHoro KOxyxa.

Kpome TORO, 3ta nepembyka npedotbpaaet kaca 3aunTHoro Koxyxa npabooero HnctpymehTa.

1. HadeHbTe 3aunTHbI KOKxy Ha Weky uHHdEe Ta KIM o6pa3OM, yTo6bl oBa n3o6paXKeHn Tpeyrolb-HNKOB Ha INCTpyMeHTe Ha 3aunTHom KOKxye p NOlaranncb Dpyr HapnoTINB Dpyra.
2. ПижмITE 3auntHbI KOKyx K ueKe 7nnHdJI; HaxMMTE KONky fHKcatopa n NobopauBaIte 3a- tHbIKOxy, noka OH He 3aФHKcnpyETcN KONka fHKcatopa He pa36nokpyetc (OTOKMETc).

6.2.2 PerylnpOBKa nOJoxeHn 3aunTHoro Koxyxa

1. HauKMnte KhoNky fKcAtopa KoKyxa n nobopaHnBaIte 3aunTHbIKoKyx, noka OH He 6ydet 3aΦKpOBaH B HyXHOM NIOJKeHH

6.2.3 ChTne 3aunTHoro KOxyxa/3aunTHoro KOxyac HknaKo

1. HaxMHTe KhoNky FHKcatopa N NOBopaHbAte 3a-
   yxa IHTbIKoKyx, Oka ObeOTMeTKn B BNDe TpeYrOJIb-
   HnKa Ha IHCTpyMeHTe N Ha 3aUHTHom KOKxHe He
   yCTaHOBATc Dpyr HAnpOTNB Dpyra.
2. CHMNTe 3aunTHbI KOxYX.

6.2.4 YcTaHOBka H ChTne nepeHNe HAKJaAKn 9

1. YctaHOBInTe nepeDHHoHaKnaDky 3aKpbTOn CTOpOH, KaK NOKa3aHo Ha pncyHKe, Ha cTaHdapTHbI 3aUHTbIK KOKyX Do QHKcaun KpenneHnA.
   2.ДЯ ChTnI NapeDHeH NaKlaDn pacfNkCnpyTe KpenIeHne NepeDHe HaKlaDKn n CHIMHTe HaKlaDky Co cTaHdapTHOrO 3aunTHOrO KOxyxa.

6b7 6.3yCTaHOBka H CHATHE 3aunTHoro KOJyxa 10 11

ONACHO

Y6eHntecb, yTo yKa3aHHa Ha 7nHnHCTpyMeHTe cTota BpaueHn paBHa Hn npeBbIaet pacYeTHyO qACTOTy BpaueHn 7nHmMaunHbl.

ONACHO

Ipeed HcnoJb3ObaHHe m npOBepaTe Hx Ha HcnpabHocTb. HcnoJb3ObaTb 7nHΦKpyrH co cKOJaMn, TpeuHaAMn HIn dpyrHMn DeΦeKTamn 3anpeuaetca.

YKA3AHNE

AIma3HbIe Kpyrno nOJnEkaT 3aMeHe cpa3y nOcne 3aMetHoro CHnKeHHa Hx npOn3BOAnTeJIbHOCTn. KaK npaBnIO,3aMeHa Heo6XoDima, ecn BBICota aIma3HbIX ceMEnTOB cTaHOBHTcMaHbWe 2 MM. Kpyr nnpynx TnOB rLeKAT 3aMeHe, KaK TOJIbKO cTaHET 3aMeTHbIM CHnKe-Hne Hx npOn3BOAnTeJIbHOCTn pe3AHNn HIn ECIN DeTANI yRLOUHnFOBaBbHOm MaunHb (3a NCKLIouHeHem CamORO Kpyra) NaHyT Kacatbcra O6paBaTaIBaEMOro MATEpHanaRo BpEm pa60tbl. A6pa3NBbIe Kpyr noJIoJeKaT 3aMeHe NO nCTeueHHn IN CpOKa rOHOCTn.

1. OCTOPOXHO B 3aJHMHoi 07aHeu yCTaHOBHeHpyHyU. B 3tOM clyuae 6bICTpo3aKMMnraKa OTkpY KOJIbUo KpyrIoro ceueHna. Ecnn KOnbUO KpyrHaeTcR npn NOMOUs TOPcOBOro KInOua (Ho He ra3OB CEeHnIOBpeXdeHO Hn OTCyTCTByet, 3aHMOHoua).
   YcTaHOBnTe 3aXmHOn ΦHaHeu Ha WnHdJIb.
2. YctaHOBInTe paOOnH NHCPTpyMeHT.
   3.ПиВИNTIte 3aЖIMHHyO rAky，yUHTbIBaR Oco6eCTN yCTaHOBJIeHHOrO INHCTpyMeHTa 11.
3. OCTOPOXHO KHonky fHKcaTopa WnHdJIpa3peWaeTcHaxHMAtb Toblko NocIe NOJHOCtAHOBKn BpauSeHHaNNHeJI.
   HaKMITE uYdePKeHbAaTe HaKaToN KHOkKy Topa UINHdEJI.
   5.C NOMOJIbIO 3aJHMMHO KJIIOUa 3aTAHHTe3aJHMMraIKy I OTNcyTInTe KHNK6IOKnPobKn 1INH
   6.ДЯ chTnra paOoery OHCTpyMeHTa npOeJaTe OnncaHHbIeBbIeJeEJCTBnBaBo6paTHO
4. Ounchte fIaHeu n 6bIcTpO3aXmMHyo raiKy.
5. OCTOPOXHO B 3aJHMHOI ΦlaHeu yCTaHOBJeHO KOJIbO Ko pyrIoro CeHeH.N EcIn KOBIO Ko pyrIoro ceHeH NOBpeKJeHO HIN OTCyTCTByeT, 3aJHMHOI ΦlaHeu cIeDyET 3aMeHHTb.
   H YCTaHOBITE 3aJHMHOI ΦlaHeu Ha IHNHeJIb.
   3.YCTAHOBHTe pa6oHn HNCTpymENT.
   4a- 3aTaNHTe 6bICTpo3aKHMHyO raKy Kwik-Lock (HaD- nncb B 3aTaNHYtOM NIOJXKeHN DOnJXHa YNTaTBcR) dIyIO NOcaDNi Ha KpydIg O6DInPOUHOrO IINΦOBAHn.
6. OCTOPOXHO KhONky FHKCaTopa UHHdeJIpa3pe7aeTcH HxHMAtb TOnbKO nocne nONHO

6.4 Pa6ochn HnCTpyMeHT c 6bICTpo3aJHmHOI raIKoN Kwik-Lock

OCTOPOXHO

CneIHTe 3a TeM, yTO6bI BO BpEmpa6oTbI 63aKHMHraKa «Kwik-Lock» He cOnpHKacalacOCHOBAHHe. He nCNoB3yTe NOBpeKdEHHbIe 6po3aKHMhBe raIKN «Kwik-Lock>.

YKA3AHNE

BmecTo 3aJHMHo raKn MoXHO HcNoJIb3OBaTb 63aJHMHyO raKy «Kwik-Lock’. OHa nO3BOJnRt Me a6pa3NHBhe oTe3HbE Kpyr n6e3 HcNoJIb3OBaHnro NOnHHTeIbHorO NHCTpyMeHTa.

6.4.1 YctaHOBka n CHrTne pa6oeryo HnCTpyMe6bICTpo3aJHMHO raIKoN Kwik-Lock 12

YKA3AHNE

Ctpenka, paonoloxeHHa Ha BepxHei CtopoHe, HaxoHtbcn B npedeJax OTMeTK. Ecn6bictpo3a Hara TaKpyeHa TaKIM O6pa3OM, YTO CTpe DITcra 3a npedeJamn OTMeTK, eE HeIb3y 6ydet

MnO pGraHoBKn BpaueHna HnHHdeJHaKmTe u ydepKbaiTe HaKaToi KhoNky fHKcaTopa 1nnHdJIa.
6.Прворачьante Oбирочьй кpyг руков no yacobон CTpeIKe, noka 6bICTpo3aЖIMHa raKa Kwik-Lock He 6ydet 3aTHyta Do ynpoa; nocne 3TOrO OTnyCTHte KHOKNy 6bOKIPOBKn 7nINHdeJIa. C ДЯ ChTINЯ пpoEdaNeTe onNcaHHbIe BblSe Dei- CTBnB O6paTHOM NOPdKe.

6.5 Nobopor peDyKtopa 18

CYHA3AHNE

HhO6bI 6e3oNaCHO ydo6HO pa6oTaB B IIO6OM nOON HAnpImep, Hn rOnoBOi), peDyKTop MOxHo NOBep HyTb YcTBlpe pa3a Ha yron 90^

a. cOuHCTHTe INHCTpyMeHT.

1. ChIMnTe 60KOByO pyKoRTky C nHCTpyMeHTa.
2. BbBepHnteueTbeBnHTapeyKtopa.

HIOBepHnTe peyKTophM MExaHn3M B Tpe6yeMoE. HnM- NOJKeHHe, He CHIma erO c IHCTpyMeHTa.

a. HaepeHnTe YeTbIpe BnHTa peDyKTopa.

GnataHOBNTe 60KObyo pyKoRTKy.

7 3Kcnnnyatauia

YKA3AHNE

PerynpyTe nolOKeHne 3aunTHoro KOKyxa B 3aMOCTN OT yCNOBn pa60Tbl.

ONACHO

HaeneBaTe 3aunTHbIe HayuHnKn. B pe3yIbTaTe Bo3-DeiCTBnA Wyma BO3MOXHa NOTepn Cnyxa.

OCTOPOXHO

3aKpbTaN CTOPOHa 3aUHTHOro KOxHyxa DOJXHa BcerJa HAnpaBnHe Ha OnepaTopa.

BHIMAHNE

JaTe npa6oTaB HnCTpyMeHTy C yCTaHOBJeHHbIM HOBBIM ⅢHnHnCTpyMeHTOM nPH MaKc. YaCTOTE Bpa- 6e3 Harpy3Kn Okono 30 cekyHd.

BHIMAHNE

He paobatae c HNCTpymehTom B cnyae ero 3aedn Hnn OTdauH. CyueCTByET BepoAHTHOCTb, YTO HeNC- npabenE 3JIeKTPoHHbI 6IOK. O6paTInTEcb B aBTopn3OBAHn HbI cepBnCHbI ueHtp Hilti.

BHIMAHNE

Bb6opka na3OB B Hecyux CTeHax H dpYnx KOHCTpyKxI X3MeHReT Ix IpOCHoCTb, OCOeHHO pa3pe3Ke apMaTypbI IIN HeCyux KOHCTpyKxI. PepeHaayanom pa60Tb npOKOHcylbTHpyTEcb y

HHexeHepa-CTpOHTen HIN DpyrO OTBETCTBENHO BHHMAHNE Hnca.

BHIMAHNE

HanpaJxHe HcTIOJXHO COOTBcTCTBOBaTb Da 3aBOcko Ta6nUckn. HcTpymeHTbl, paccuHTaHH Ha pa6Ory B ceTAX 230 B, moryt pa6OtaB E HanpaJxHeHem 220 B.

BHIMAHNE

Bcerda pa6oTaTe c HnCTpyMeHToM C 6OKOBOnrKoN (B BnDe OnuH - c pyKoHTKO-CKOBo)

OCTOPOXHO

3aKpennrTeo6pa6aTabbIaembIeH3JeJIra3aJHMhIMnpncnocO6JeHHAMN Hn TnCKamn.

BHMMAHNE

BoBpeMaIuΦOBaHnKcKmATEpna TaTbCBACTOPOHbl. Nolb3yITecb 3aunTHbIMN OU

OCTOPOXHO

Ecnn HNCTpymEnH cnoJb3yeTc8 6e3 yctpoiCTB ydaenHn PbInn, npn pa6oTaX C o6pa3OBaHHem HcNoJIb3yIte 3aUHTNbIe CpeIcTBa.

BHHMAHNE

He npHKacaiTebc K BpaauoHmCn DeTaNm HctpymeHa. BkIoouaIte HcTpyment TOnbKO Nocne tor2 KaK noBedeTe erO K paoboye 30he. PpIKoCHObeHbBpaauoHmCn y3laM, B OOCoBeHHocTN K BpaauoHmCn Hacaikam, MoKeT pNBeCTN K TpaBMam. HOFO

OCTOPOXHO

Bo Bpempa60tbpaooyne HNCTpyMeHTbHarpeBa Ipn 3amehe pa6oeryo HNCTpyMeHTa HaedeBaIte UHTbIe nepuATkn!

OCTOPOXHO

HCTpymEHT 6IaAet BbICOKIM KpyTAMM MOMEH 7TO COOTBETCTBYET ERO 6IaCTM INPUMHeHn. P60Te C HCTpymEHTOM DePKHTe ERO 6oEHMN p NOb3yInTeCb 6OKOBOn pyKoTko. Oepatop dOJ 6bITb rOTOB K BHe3aHHo 6NOKIpOBKe IHCTpymEHT

OCTOPOXHO

Pn o6pa6oTKe OCHOBaHHa MoKET OTKaJIbIiBaTbc pHaI. POnb3yInTeCb 3aunTHbIMn OUKAMn, 3aunTHn nepuATkAmn n, ecn Bbl pa6oTaete 6e3 yctpo dny ydaJeHn NblHn, IerKHM pecnPapTopom nn uHTbI DbxAtelhBix nyTei. OckonKn MaTepnaIa TpaBMnPoBaTb TeNo I rla3a.

PnB BbINOJIHeHHN OTpe3HbIX pa6OT He nepeKaunBaIe OTpe3HOJ Kpyr H He PpHKJaDbIBaIte Upe3Mep-HORO yCNIIH. B npOTINBHOM clyuae BO3MOXHa OCTa-HOBKa INCTpyMeHTA, NOBJIeHne OTdauH IIN NOLOMKaKpyra.CETHX C

OCTOPOXHO

YTo6bI BO Bpempa60tby pkyn He 3ateKanH, DeJai nepepbIBbl dna pacca6neHHn pa3MHKN naIbueB. pyko

BHIMAHNE

Cneinte 3a Tem, yTo6bI B pa6oey 30He He HaxoJnCb JERKOBocnnaMeHraUOuHecMaTepeHaJIbl.

7.1 06dnpouHoe mHnfoBaHne

OCTOPOKHO

HIOB3 6pa3HBHbIe OTepe3HbIe Kpyn dna 06-

Pn O6dnoquHOM 7nnfoBaHn NOy yrIOM B DnaNa3OHe
5o Do 30° o6eCneuHaOTcR ONTImaNbHbIe pe3yJbTaB
OBpOToKN. NepemaeAaTe HCTpyMeHT C He6oJIbShM
HaKIMOM. BnaRoApA 3tOMy 3aRObKa He HarpeETcR
CInsKOM CNlbHO, He N3MeHnTc RBeT ee NOBepxHOCTN
Ha He He OCTaHeTc HnKaKHX CNeDoB O6paOToKN.

Hctpy- tor,2 A6pa3HBHOe oTpe3aHHe

Pbpea3NBHOM OTpe3AHn pa6oTaTe C Hn3KoJ
HHe DOnyCKaNepeKOca HNCTpymeHTa NIn a6pa3HB-
HOro OTpe3HOrO Kpyra (noD yrnom npm. 90^ K nlock
CTnpa3DeIeHN). Ppo nnHne6Obnb uH eTpy
yrolbHoro CeeyHn LyuWe BCero OTpe3aTb Ha yactkax
MIMMaJIbHbIM nonepueHbIM CeeyHneM.
3a-

7.3 BkIIOueHHe/BbIKIOUeHHe

7.3.1 BkJIIOUeHne

OM: BCTaBbTe BnIky ceTeBoro Ka6eIa B po3eTKy.
2. paHaXMMte Ha 3aHIOU qAcTb OCHOBHO BbIKIOuA-
KAMn TEnr.
3. CdBnHbTe OCHOBHO BbIKIOuAteJIb BnepeI.
4. 3a6NOKpyTe OCHOBHO BbIKIOuAteJIb.

7.3.2 BbIKJIIOueHHe

MATE- HAKMITE Ha 3aHIOU YAcTb OCHOBHOrO BbIKNoCuTeJI.
BbIKNoCuTeJIyCTaHOBITcR B NOLOKeHne "BbIKl."

3a-MOTy4 BnoknapoTpo NOBtOPOHO BKIOUeHNA

YKA3AHNE

Pn 3a6IOKINPOBAHHOM BbIKHOUATEne INHCTpymeHT He 3a- nycNTTcH, ecnn BNkY cTeBOrO Ka6eJr BblHyTb H3 po- 3eTK 3NEKTPOCETN, a 3aTEM BCTaBnTb ee o6paTHo. Ch qana npn O6ecTOeHHOM INHCTpymeHT CNeDyET OTKHO- 7tB 6IOKINPOBky BbIKHouATEnel N TOnbKO 3aTEM BCTaBHT BNkY cTeBOrO Ka6eJr B po3eTK 3NEKTPOCETN.

8 yxod n texhnueeckoe 06cnyxnbAHne

OCTOPOXHO

BbInbTe BnIky Ka6eJn H3 ceTeBOH po3ETKn.

8.1 Yxoi 3a HhctpyMeHToM

ONACHO

B JeeCTKnx YcNoBnax 3KcPnyataun npn o6pa60Ke TaIIOB BO3MOXHO OcaJdeHne TOKOpBODAUe NBI BHyTpN IHCTpyMeHTa. 3TO MoKET NOBJIaRb Ha eO cHTyO H3OJaCnHO. B Taknx Cnyaay peKOMeHny HCNOb3OBaHne CtauHOhAPHO BBITAXHO yCTpo

CTBa, MHOROKpaTHa OUHCTKa BEHTHJauOHHbIX pe3e H npEaBapHTeJIbHOe BKJIouHeHne aBTOMaTa UHTb OT ToKa yTeuKn (RCD).

BheuHn KOpnyc HNCTpyMeHTa n3rOToBnE H3 yda npouHo nnactMaccb. HaKlaJaKa Ha Kopnyce n3ro leHa n3 3Jnactomepa.

Pn pa6oTe He 3akpbBaIte BeHTnlaUHOHbIe npo B KpbIwke Kopnyca! PeryIaRPhO n aKKypaTHO oyn BeHTnlaUHOHHbIe npope3n cyxOn cTeKoN. CneInte TEM, QTObbl BHytpb KopnyCa INCTpyMeHTa He nO NOCTOPOHHHe npedMetbl. NobbiuHHaJ KOHcHTpaUN (TOKo)npoBOJaUeN nblln (B YacTHOCtN, C CODepKa MeTaJIInuecknx YactNU, YrIepoDhBIX BOLOKOH), 3aca BaEMoB B Kopnyc DBrIaTeJIa, MoXET Co3DaTb ON

HOCTb nopaxeHnna 3neKtpnueckn m TOKOM. Perynep H OunuaiTe BHeuHIO NOBepxHoCTb HNCTpyMeHa T NHO HOI TKaHbIO. 3anpeuaetc nCNOJ3ObaTb BOdHOn HbInTeJIb, naporehepatop nn CTpyIO BoI! Noc HNCTKN TAKIMN CpeDCTBaMn 3neKtpo6e3OanchoCTb CTpyMeHTA He oecneuBaETc. 3amacneHHbe pyko

HemeIeHHO ouHauTe. 3aIpeuaetc HcNoJIb3OBaTb YICTaUne CpeDCTBa, CoedeJkaUne CNIIKOH.

YKA3AHNE

Yacto BbInonHReMaOcbapokKa TOKOpOBDoAunx MaTepeNaOB (B YactHOCTn, MetaJIla, yrIepoDhIx BOLOKOH)MeKETnpNBecTnKcOKpaueHnUHntepBCKORO 06CnykBaHn. Co6NIOaJte HeoXoHMbIe MEPbIpEOCTOPOKHOCTn C yyeTOM Tex onaCHOcte, KOTOpBe3aMOrYT Bo3HKnAtb Ha BaWem paOoyem MeCTe.

8.2 TexHHueckoe 06cnyHbAHne

BIMMAHNE

3Kcnnyataa np6opa c NOBpeJdeHHbIMn DeTAMN Hn HeCnpabHBIMn 3JeMeHTAMn npabLeHn 3anpeuaeTc. Pn Heo6xoJIMOCTn 6paHTecb B cepBnchbI ueHtp Hilti.

BANKMANE

Pemont 3Jektpnuecko qactn HNCTpymeHa nopy- Taite TOnbko CneuHncty-3NeKtpnky.

Peryrnpno npoBepnTe y3JIb HNCTpyMeHTa Ha OTCyT-
Me noBpeJKeHn, a TaKHe NcnpaBHOctb Bcex 3ne-
MeHTOB ynpaBHeHn KOMNOHETOB.

8.3 KoHTpObl nocIpe pa6ot no yxody H
K- TexHHuecKOMy 06cnyKHBHIO
pac-
Tocne yXoDa 3a INCTpyMeHToM I erO TexHHuecKOrO o6
CnyKHBaHnY y6eHNTECb, YTO BCE 3aunTHbIe npncnocob-
THeNy UCTaHOBJIeHbI N cnppaBHO FyHKUOHpyIOT.

Bce octaHbIe npeTeH3HH He paccMatpHbaOTc8, 3a
ncknoueHem Tex cnyaeB, KOrda 3Toro Tpe6yET
MeCTHO 3akHOaTeJIbCTBO. B qactHOCTH, Komna-
dyH Hilti He Hecet OTBeTCTBeHHOCTH 3a npAMoHnn
THBCeHHbY uep6, y6blTKn HnN 3aTpAtpbl, BO3HNK-
HnBm BCJeCTBHe npIMeHENHn HnN HeBO3MOXHOCTH

HHeHpMeHeHHaHHoro HhCTpyMeHTa B Tex HnH p6. HeIb3a HcNoJb3OBAb Tb HhCTpyMeHT dJa E XxHHeHH He ynomarHytbix pa6ot.

Ipn O6HApUKeHHN DeΦeKtA HnCTpyMeHT n/nn NdeΦeKT- HbIE DetaCNEyET HeMeDnEHHO OTnpaBnTb Dnpe- PHTa Hn 3aMeHbIB 6nXkaiWee npedCTaBnTeNbCTBO HnTi. TBnE

TAPCTOHTA HapaHTN BKNIOUaET B CeOB BCE rapaHTnHbI 083aTeNbCTBa KOMNaHm Hilti n 3aMeHHet BCE npOue 063aTeNbCTBa NNCbMeHHble NN yCTHbie corlaueHH, KacaOuHeCra rapaHTn.

12 DieknapauncoOTBETCTBn HOpMaEMC (opnrHn)

Executive Vice President

Business Unit Power

Tools & Accessories

TexHuecka DOKymeHTaun:

2.7 ATC (Active Torque Control)

Elektronika konstate, ka draud ripas iestregsana, un izsledz iekaru, lai varpsta neturpinatu rotacijas kustibu (atsitiens netiek noversts). Lai atsaku t iekaras darbinasaun, sledzis jaatbrivo un janospiez velreiz.

2.8 Atkartotas ieslegsanas noversana

Pec eventuala sprieguma padeves partraukuma iekarta automatiski neiesledzas, ja ir noblokets sledzis. Sledzis vispirms jaatbrivo un pec tam janospiez no jauna.

2.9 lekartas termiska aizsardziba

Motora termiskas aizsardzibas sistema kontrrole ieejas stravu un motora sasiljanas procesu, tadejadi pasargajot iekartu no parkarsanas.

Paolo Luccini Jan Doongaji
Head of BA Quality and Process Ma- Executive Vice President
nagement
Business Area Electric Tools & Business Unit Power
Accessories Tools & Accessories
01/2012 01/2012

DCG 125-S/ DAG 125-S/ DAG 125-SE Kampinis šlifuoklis

2.7 ATC (Active Torque Control)

Head of BA Quality and Process Mana- Executive Vice President

gement

Business Area Electric Tools & Acces

series

01/2012 01/2012

Business Unit Power

Tools & Accessories

Metalli tootlemine: loikamine, lihvmine.

2.7 ATC (Active Torque Control)

Head of BA Quality and Process Management

Executive Vice President

Business Area Electric Tools & Accessories

Business Unit Power

01/2012

Tools & Accessories

01/2012

DCG 125-S/ DAG 125-S/ DAG 125-SE aIJI JJI

aJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJgJ gDAG 125-S gDCG 125-S aggl JADAG 125-SE

j4JI UigSog JlaaW2I jolic

aJgT L1 ①
jIJI/JIiJI I1s ②
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Executive Vice President

Business Unit Power

Tools & Accessories

01/2012

Paolo Luccini

Head of BA Quality and Process

Management

Business Area Electric Tools &

Accessories

01/2012

Hilti Corporation

LI-9494 Schaan

Tel.: [phone]

Fax:[phone]

www.hiti.com

160992A0GW

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1986