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USER MANUAL Powerline 5204 VS AL-KO
INFORMATION I MANUALS I SERVICE QUALITY FOR LIFE Garden + Hobby
AL-KO KOBER GROUP Kötz, Germany
This documentation is allowed to-also in excerpts-only with express authorization of the AL-KO KOBER GROUP duplicates or third
accessible is done. Technical alterations of inuence of the function reservations.3474130_b
NoticeOriginal-Betriebsanleitung
Safety and protection devices 22
Maintenance and care 30
EC declaration of conformity 31
Faults and remedies 32
Read through these operating instructions before
starting up the machine. This is a prerequisite for
safe and trouble-free working. Before use, familiar-
ize yourself with the control elements and the cor-
rect use of the machine.
You should save these instructions, and also pass
them on to any subsequent users.
Observe the safety and warning signs on the
Pictogram description
Strict following of these warning alerts can
prevent injury to persons and/or materials.
Special information for better understanding and
The camera symbol refers to illustrations
This document describes various models of petrol
lawnmowers. Some models are equipped with a grass
catcher and/or are suitable for mulching.
Please identify your particular model in the product
illustrations and descriptions of the various options.
This equipment is intended for moving lawns on private
property and should be used on dry grass only.
Use for any other purpose is considered improper use.
This lawnmower is not suitable for use in public
spaces, parks, sports grounds, farming or forestry
Safety devices must not be removed or bypassed
Do not use the equipment on damp grass, or if it is
The equipment is intended for domestic use only
Safety and protection devices
Caution - Risk of injury!
Safety/protection devices should not be disabled!
The lawnmower is equipped with a safety brake.
Release the brake handle if there is an immediate
Lawnmower without blade coupling:
Mower blade is stopped
Lawnmower with blade coupling:
Mower blade is stopped
Motor continues running
The deector plate provides protection against any
projectiles thrown up.GB
1 Starter cable 9 Cutting height adjustment*
8 Grass catcher* 16 Ignition switch for electric start
Symbols on the device
Be particularly careful when handling.
Remove the spark plug connector before
working on the cutting gear.
Before initial startup read the instructions for use!
Release the motor brake.
Keep other people out of the danger area!
Switch on the wheel drive.
Keep hands and feet away from the cutting gear!
Remote throttle control Start / Stop.
Keep away from the danger area.GB Translation of original user instructions
Use the equipment only if it is in correct operating
Caution - Risk of injury!
Safety/protection devices should not be disabled!
Caution - risk of re!
After fuelling, do not store the machine in
buildings where the petrol fumes might come into
contact with naked ames or sparks!
Keep the area around the motor, exhaust, battery
case, and fuel tank clear of grass cuttings, petrol
Keep other people out of the danger area
The machine operator or user is responsible for any
accidents affecting other people or their property
Children, or any persons who have not read these
operating instructions, should not be allowed to use
Follow the local regulations regarding the minimum
age for operators of this type of machine
Do not use the equipment if under the inuence of
alcohol, drugs or medication
Wear appropriate work clothes
Hard, non-slip shoes
Hearing protection
If working on slopes
always make sure you are positioned securely
always work across the slope, never upward
do not work on slopes where the gradient is
Keep the body, limbs and clothing away from the
Follow the hours of use regulations applying in the
Do not leave the equipment unattended when ready
Only use the lawnmower if the mower blade is sharp
Do not operate the equipment if the safety devices /
protective grilles are damaged
Never operate the equipment if the safety devices
are not fully assembled (e.g. deector plate, grass
Before each use, check the equipment for damage;
replace any damaged parts before using again
Switch off the motor, wait for the equipment to
come to a standstill, then pull out the spark plug
if leaving the equipment unattended
if a fault has occurred
before clearing blockages
before removing obstructions
if the lawnmower has run into foreign objects
if malfunctions or unusual vibrations occur on
Check the lawnmower for damage, and carry out
the necessary repairs before restarting or using
the lawnmower again.
Insert the spark plug connector and start the motor
after correcting the fault (see Faults table) and
checking the equipment
after cleaning the equipment
Carefully check the ground to be mowed, and
remove any foreign objects
Take particular care when turning the lawnmower
around, or if pulling it towards you
Do not mow over obstacles
(such as branches, tree roots)
Additional symbols on lawnmowers with
Caution! Risk of electric shock.
Keep the connection line away from the mower
If the cable is damaged, or when carrying out
maintenance work, always disconnect the
equipment from the mains supply.GB
Remove cuttings only when the motor has stopped
Switch off the motor / mower blade when passing
over areas other than those that have to be mowed
Never lift or carry the equipment while the motor is
Do not eat or drink when topping up the petrol or
Do not inhale the petrol fumes
Move the machine at walking speed
Before use, ensure that all nuts, screws and bolts
are securely fastened.
Follow the accompanying assembly instructions.
The equipment can be used only after complete
Fill the lawnmower with fuel before the initial startup.
Warning - risk of re!
Petrol and oil are highly inammable!
Always observe the operating instructions sup-
plied by the motor manufacturer.
Grade Regular petrol /
Never leave a motor running in an enclosed
space. Toxic hazard!
Store petrol and oil only in containers intended for
Only add or drain oil in the open air, and when the
motor has cooled down
Do not add petrol or oil while the motor is running
Do not overll the tank (petrol expands)
Do not smoke when refuelling
Do not open the tank lock when the motor is
Replace the tank or tank lock if damaged
Always close the tank cap rmly
If petrol has been spilt:
Do not start the motor
Do not start the equipment
Clean the equipment
If motor oil has been spilled:
Do not start the motor
Soak up the spilled oil with an oil binding agent
and dispose of appropriately
Clean the equipment
Used oil should not be:
disposed of with domestic rubbish
poured into the sewage system, drains, or
We recommend to collect the used oil in a closed
container and to deliver it to a suitable recycling or
1. Unscrew the tank cap, and keep in a clean place.
2. Pour in petrol using a funnel.
3. Firmly replace the cap on the ller opening and
1. Unscrew the ller cap, and keep in a clean place.
2. Pour in oil using a funnel.
3. Firmly replace the cap on the ller opening and
clean it.GB Translation of original user instructions
Mowing with the grass catcher
Caution - Risk of injury!
Attach/detach the grass catcher only when the
motor is switched off and the mower blade has
come to a standstill.
1. Lift the deector plate and insert the grass catcher
The ll level indicator is pushed upward by the air ow
If the grass catcher is full, the indicator points to the box
5b). The grass catcher must be emptied.
Emptying the grass catcher
1. Lift the deector plate.
2. Unhook the grass catcher and pull backward to
3. Empty the grass catcher.
4. Lift the deector plate and insert the grass catcher
The equipment should not be used if the cutting
gear and/or fastenings are loose, damaged or
Carry out a visual inspection before each start-
The camera symbol on the following page refers
to the illustrations on Page 4–7.
Adjusting the cutting height
Caution - Risk of injury!
Adjust the cutting height only with the motor
switched off and when the mower blade has
come to a standstill.
▪ Always set all the wheels to the same cutting
▪ Cutting height adjustment depends on the
Central adjustment (
1. Press and hold the central height adjustment knob
For shorter grass, press the central adjustment
For longer grass, pull the central adjustment
The central height adjustment level is indicated
2. Release the knob at the desired cutting height.
Axle adjustment or central adjustment (
1. To release the lever, press to the side and hold.
2. Push the lever to the left or right to select the
desired cutting height.
3. Let the lever click into position.
4. Check that all wheels are set to the same position.
1. To release the lever, press to the side and hold.
2. Push the lever to the left or right to select the
desired cutting height.
3. Let the lever click into position.
4. Check that all wheels are set to the same position.
Mowing without the grass catcher
Only work without the grass catcher if the
deector plate torsion spring is working correctly.
The deector plate is held to the mower housing by
spring force. This causes the mowed grass to be thrown
backward and downward.GB
Mulching with the mulch kit (optional)
When mulching, the grass cuttings are not collected, but
are left on the lawn. The grass mulch prevents the soil
from drying out, and supplies it with nutrients.
The best results are obtained by cutting back regularly
by about 2 cm. Only young grass with a soft leaf texture
Grass height before mulching: 8 cm maximum
Grass height after mulching: 4 cm minimum
Adapt your walking pace to the mulching process,
do not walk too fast.
Inserting the mulch kit
Caution - Risk of injury!
Insert/remove the mulch kit only with the motor
switched off and when the mower blade has come
1. Remove the grass catcher (
2. Lift the deector plate and insert the mulch kit in the
It must lock into place.
If the mulch kit is not locked into position, both the
mulch kit and the mower blade may be damaged.
Removing the mulch kit
1. Lift the deector plate.
2. Release the lock on the mulch kit (
3. Pull out the mulch kit (
Mowing with the side outlet duct (optional)
Caution - risk of injury!
Attach/detach the side outlet only when the motor
is switched off and the mower blade has come to
Inserting the side outlet
1. Remove the grass catcher and insert the mulch kit.
2. Fold up the side outlet cover and hold it (
3. Insert the side outlet duct (
4. Slowly close the cover.
The cover holds the side outlet duct and prevents
Removing the side outlet
1. Fold up the side outlet cover and hold it (
2. Remove the side outlet and close the cover
1. Hold the bar and loosen both clamps (
2. Move the bar to the desired position
3. Lock the clamps.GB Translation of original user instructions
Caution - risk of poisoning!
Never leave a motor running in an enclosed
Caution - Risk of injury!
Do not tilt the lawnmower while starting.
▪ Start the motor only when the blade is mounted
(the blade acts as a ywheel mass)
▪ If starting the motor when hot do NOT use the
choke or primer button
▪ Do not change the motor controller settings
Do not start the equipment if the outlet shaft is not
covered by one of the following parts:
Be particularly careful when operating the starter
switch - follow the manufacturer's instructions
Keep your feet at a safe distance from the cutting
Start the lawnmower where the grass is shorter
16) - the brake handle does not lock.
3. Pull out the starter cord sharply, then allow it to
4. When the motor has warmed up (about 15–20
seconds), set the throttle lever to a position
between min and max.
with remote throttle control, with primer (
1. Set the throttle lever to position max (
3. Pull in the safety brake handle on the handlebar and
16) - the brake handle does not lock.
4. Pull out the starter cord sharply, then allow it to
5. As soon as the motor starts running, set the throttle
lever for the desired motor rpm, at a position
between min and max.
Starting electrically (optional)
Electrostart with primer ( 13)
1. Set the throttle lever to the "START" position
3. Pull in the safety brake handle on the handlebar and
16) – the brake handle does not lock.
4. Turn the ignition key fully to the right in the ignition
5. As soon as the motor starts running, release the
ignition key (it returns automatically to position "0").
6. According to the desired motor speed, set the
throttle lever to a position between min and
with remote throttle control, with choke
1. Set the throttle lever to position max
2. Pull in the safety brake handle on the handlebar and
16) – the brake handle does not lock.
3. Pull out the starter cord sharply, then allow it to
4. When the motor has warmed up (about 15–20
seconds), set the throttle lever to a position
between min and max.
with remote throttle control, without primer/choke
1. Set the throttle lever to position max (
2. Pull in the safety brake handle on the handlebar andGB
Blade coupling (optional)
With the blade coupling, the mower blade can be
engaged or disengaged while the motor is running.
Engaging the blade coupling
1. Pull in the safety brake handle on the handlebar
16) - The brake handle does not
2. Push the coupling lever away from you (
- The blade coupling is engaged.
Disengaging the blade coupling.
3. Release the safety brake handle (
- The blade coupling is disengaged.
- The coupling lever moves to rest position (
Electrostart without primer/choke (
1. Set the throttle lever to the "START" position
2. Pull in the safety brake handle on the handlebar and
16) – the brake handle does not lock.
3. Turn the ignition key fully to the right in the ignition
4. As soon as the motor starts running, release the
ignition key (it returns automatically to position "0").
5. According to the desired motor speed, set the
throttle lever to a position between min and
1. Set the throttle lever to position min (
2. Release the safety brake handle (
- The motor is switched off.
Caution - danger of serious cut injuries!
The motor may continue running. After switching
off, make sure the motor has stopped turning.
Lawnmower with blade coupling
1. Release the safety brake handle (
2. Set the throttle lever to position min (
- The motor is switched off.
Caution - danger of serious cut injuries!
The motor may continue running. After switching
off, make sure the motor has stopped turning.
Wheel drive (optional) ( 20)
Engage the transmission only when the motor is
Switching on the wheel drive
1. Press the transmission control handle against the
handlebar and hold it (
19) – the transmission
control handle does not lock.
- The wheel drive is switched on.
Switching off the wheel drive
1. Release the transmission control handle (
- The wheel drive is switched off.
Vario transmission (Speed Control) (optional)
The Vario transmission allows continuous variation of the
ground speed of the lawnmower.
Operate the lever only when the motor is running.
Operating the lever without the motor drive may
damage the drive mechanism.
To increase the speed, pull the lever (
To lower the speed, pull the lever (
Always adjust the ground speed to suit the current
ground and lawn conditions.GB Translation of original user instructions
Maintenance and care
Caution - Risk of injury!
▪ Before carrying our any care or maintenance
work, always switch off the motor and pull out
the spark plug connector.
▪ The motor may continue running. After switching
off, make sure the motor has stopped turning.
▪ Always wear working gloves when carrying out
maintenance or repair work.
Check the grass catcher regularly for wear, and to
ensure it is working correctly
Clean the equipment after each use
Do not wash the equipment by hosing or spraying
Water inltration can cause faults (in the ignition
system, carburettor)
Check the mower blade regularly for damage
Always replace the mufer if faulty
Tilting the lawnmower
Depending on the motor manufacturer:
the carburettor / air lter must be facing upward
the spark plug must be facing upward ( 24)
Follow the operating instructions of the motor
Resharpening/replacing the mower blade
Blunt or damaged blades should be
resharpened / replaced only at a service point or by
an authorised specialist
Resharpened blades must be rebalanced
Blades that have not been rebalanced can cause
serious vibrations, and may result in damage to
Charging the starter battery (optional)
The starter battery is maintenance-free and is normally
charged by the lawnmower.
In certain cases, however, the battery will need to be
charged by the user:
Before the initial start-up of the lawnmower
If discharged, before the winter season, or if left
unused for long periods (> 6 months)
1. Take the battery charger out of the battery box.
2. Disconnect the battery cable from the motor cable
3. Connect the battery cable with the charger cable
4. Connect the charger to the mains supply.
The mains voltage must match the operating
voltage of the charger.
The required charging time is about 36 hours.
Use only the original battery charger supplied.
▪ Charge the starter battery only in dry, well-
▪ Do not start up the lawnmower while the battery
Changing the motor oil
1. Have a suitable container ready to collect the used
2. Drain or suction off all the oil through the oil ller
Dispose of used motor oil in a manner that is
compatible with the environment!
We recommend to collect the used oil in a closed
container and to deliver it to a suitable recycling
Used oil should not be
▪ disposed of with domestic rubbish
▪ poured into the sewage system or drains
▪ poured out onto the groundGB
Wheel drive (optional)
Adjusting the Bowden cable
If the wheel drive can no longer be switched on or off
while the motor- is running, the related Bowden cable
needs to be adjusted.
Adjust the Bowden cable only when the motor is
1. Turn the adjuster on the Bowden cable in the
direction of the arrow (
2. To test the cable setting, switch on the motor and
switch on the wheel drive.
3. If the wheel drive is still not working, the lawnmower
must be taken to a service point or an authorised
Changing the air lter
Follow the instructions of the manufacturer of the
Changing the spark plug
Follow the instructions of the manufacturer of the
Lubricating the drive pinion
From time to time, lubricate the drive pinion on the
The wheel drive gearing is maintenance free.
Caution - risk of explosion!
Do not store the equipment where there are
naked ames or heat sources.
Allow the motor to cool down
To save storage space, fold the handlebar down
Store the equipment in an area which is kept dry,
and which cannot be accessed by children or
unauthorised persons
Store the starter battery where it will be protected
Recharge the starter battery from time to time
Drain the fuel tank
Pull out the spark plug connector
Repairs should be carried out only by a service point or
an authorised specialist.
Do not dispose of old equipment,
batteries or accumulators as household
Machine, packaging, and accessories were made
with recyclable materials, and should be disposed of
Always have the equipment checked out by a pro-
fessional in the following cases:
after bumping against an obstacle
if the motor stops suddenly
if there is damage to the transmission
if the V-belt is faulty
if the blade is bent
if there is warping of the motor shaft
EC declaration of conformity
see assembly instructionsGB Translation of original user instructions
The motor shaft and mower blade should not be aligned.
The motor does not start ▪ Add petrol
▪ Set throttle lever to "Start"
▪ Switch on the choke
▪ Press the motor switch at the handlebar
▪ Check the spark plugs and replace if necessary.
▪ Clean the air lter.
▪ Spin the mower blade
▪ Recharge the starter battery
▪ Start on a surface already mowed
Motor power reduced ▪ Adjust the cutting height
▪ Resharpen / replace the mower blade
▪ Clean the outlet shaft/housing
▪ Clean the air lter.
▪ Reduce the working speed
Lawnmower cuts unevenly ▪ Resharpen/replace the mower blade
▪ Adjust the cutting height
Grass catcher does not ll
▪ Adjust the cutting height
▪ Allow the lawn to dry
▪ Resharpen/replace the mower blade
▪ Clear the grille on the grass catcher
▪ Clean the outlet shaft/housing
Wheel drive does not work ▪ Adjust the Bowden cable
▪ Contact the service-workshop
▪ Clean any dirt away from the wheel drive, toothed belt and gearing
▪ Lubricate the freewheels (drive pinion on drive shaft) with spray oil
Wheels do not turn when the
transmission is switched on
▪ Retighten the wheel bolts
▪ Contact the service-workshop
Unusually strong vibrations in
▪ Check the mower blade
For faults not listed in this table, or which you cannot resolve by yourself, please contact our customer service.GB
If any material or manufacturing defects are found during the statutory customer protection period, we will either
repair or replace the equipment, whichever we consider the more appropriate. This statutory period may vary
according to the legislation in force in the country where the equipment was purchased.
Our warranty is valid only if: The warranty is no longer valid if:
The equipment has been used properly
The operating instructions have been followed
Genuine replacement parts have been used
The equipment has been tampered with
Technical modications have been made
The equipment was not used for its intended purpose
(for example, used for commercial or communal
The following are not covered by warranty:
Paint damage due to normal wear
Wear parts identied by a border XXX XXX
(X) on the spare parts list
Combustion motors – these are covered by a separate warranty from the manufacturer concerned
To make a claim under warranty, please take this statement of warranty and proof of purchase to the nearest
authorised customer service centre. This warranty does not affect the usual statutory rights of the customer relative to
Protection auditive