MDE 1200 - Drill AEG - Free user manual and instructions

USER MANUAL MDE 1200 AEG

Instructions for use

Instruction d’utilisation

Istruzioni d’uso You have high standards and expect to purchase quality goods – quality offered by AEG. We have built a durable and reliable electric power tool for you. Please read the instructions for use before first operation so you can handle your power tool effectively and safely. We are sure that buying an Electric Power Tool from AEG was the right choice! Technical Data The data stated above apply for models with 230 – 240 V. In case of deviating mains voltage, the data stated on the rating plate are applicable. J Please pay attention to the safety instructions in the attached leaflet! J Always use the protective shields on the machine. J Always wear goggles when using the machine. It is recommended to wear gloves, sturdy non slipping shoes and apron. J Sawdust and splinters must not be removed while the machine is running. J Do not pierce the motor housing as this could damage the double insulation (use adhesives). J Always disconnect the plug from the socket before carrying out any work on the machine. Only plug-in when machine is switched off. J Keep mains lead clear from working range of the machine. Always lead the cable away behind you. J Secure the magnetic drill stand with the provided chain when working slanting or vertical surfaces, or overhead such that it won’t fall down in case of power loss. J The maximum retaining power is reached when using steel with a low carbon content and a material thickness of at least 12 mm. J Do not expose the drill stand to rain and do not use in damp or non–flameproof rooms. Advice for your safety Typically the A-weighted sound pressure level of the tool is 83 dB (A). The noise level when working can exceed 85 dB (A). Wear ear protectors! Measured values determined according to EN 50 144. Typically the hand-arm vibration is below 2.5 m/s2. Measured values determined according to EN 50 144. Measured sound value Measured vibration value Use The drill stand is suited for drilling large holes in steel and other ferroginous metals. It is possible to use the magnetic drill stand while arc–welding. Do not use this product in another way as stated for normal use. Mains connection Connect only to a single-phase AC current supply and only to the mains voltage specified on the rating plate. Connection to sockets without earth protection is possible as the appliance features protective insulation to DIN 57 740/ VDE 0740 and CEE 20. Radio suppression complies with the European standard EN 55014. When fitting the plug, make sure that the brown (live) wire of this appliance is connected to the plug terminal marked L or coloured red, and the blue (neutral) wire of this appliance is connected to the plug terminal marked N or coloured black. Under no circumstances must the wires of this appliance be connected to the earth terminal of the plug marked either E, with the earth symbol or coloured green or green/yellow. ENGLISH

MDE 1200 Brief description Mounting plate for oil feed contain ( Accessory) Tool clamp Speed preselection Robust rack guide for high load transmission Adjustable carriage guide Carrying handle Advancing lever

Control lights: Red: Main switch on Yellow: Magnet activated Green: Machine switched on Switch Main switch Magnet On/Off Machine On/Off Receiver shaft for core hole drill bit Thrust bearing for core hole receiver shaft Magnetic foot for fixing the drill stand on ferruginous metals. Modifications: Text, diagrams and data are correct at the time of printing. In the interest of continuous improvement of our products, technical specifications are subject to alteration without prior notice. ENGLISH

MDE 1200 Setting the free motion of the slide Always disconnect the plug from the socket before carrying out any work on the machine. Safety chain Secure the magnetic drill stand with the provided chain when working slanting or vertical surfaces, or overhead such that it won’t fall down in case of power loss. The carriage is adjusted by the factory such that it will stop in any position and not move down by the weight of the machine. In case that the carriage play must be adjusted, proceed as follows: Loosen the locking nuts with fork wrench SW8, adjust the carriage play with Allen key size 2.5, and re–tighten the locking nuts. The safety chain must be applied such that the drill stand will move away from the user in case of power loss. For optimum operating safety the magnetic drill stand is equipped with a main switch. MDE 1200 is also equipped with a temperature–controlled overload protection. Starting to work Switching on the stand Depress the black push button. The red control light will turn on. It is possible to press the other buttons. Switching on the magnet Depress the yellow push–button for magnetic field to build up. The yellow control light is on. Switching on the machine Depress the green push–button. The green controlwill come and the drill will start. Switching off Switching off the machine Depress the green push–button. The drill will turn off.. Switching off the magnet Depress the yellow push–button. A long signal tone is audible. The magnetic field dies away after approx. 3 seconds. ENGLISH

MDE 1200 Release the black buttom Magnet and machine will turn off! Switching off the stand For safety reasons, the push-button of the main switch is recessed when switched on. If the machine is not used for a longer period while the magnetic field is activated, a short–interval signal tone indicates this state every 5 minutes.

G = highest speed . . . . min -1

A B A = lowest speed . . . . .

B C E F Speed pre–selection with setting wheel. Setting the no–load speed C D Motor protection device controlled by motor load – heat controlled shut-off if overloading is great. The machine will slowly continue to run in order to cool the motor down. After sufficient cooling machine can be restarted by switching off and on again.

The table shows standard values when using core hole drills. Always disconnect the plug from the socket before carrying out any work on the machine. Inserting tools Inserting a core hole drill bit The receiver shaft for core hole drill bits must be mounted.

1. Insert the brad point into the receiver shaft.

2. Insert the core hole drill bit into the

receiver shaft. The flattened sides must face the borings in the fixing screws.

3. Fasten the core hole drill bit with the two

screws. Clean the surface of the workpiece. Remove any rust, dirt, or grease. If necessary, remove any unevennesses as well as welding leftovers. A thin layer of grease does not matter. Drilling Punch–mark the spot to be drilled and apply the drill stand with the drill tip above the punch mark. Switch on the main switch and the magnet switch to check perfect fixing of the drill stand. ENGLISH

MDE 1200 Drilling with core hole drill bits Unlike solid drill bits, core hole drill bits only cut a ring into the material. Since with this procedure less material is removed, less power is needed and the drilling progress is clearly faster than that when using solid drill bits. The brad point of the drill is pressed against the material by resilience, but does not penetrate the material when drilling. At the end of the drilling process the brad point pushes the cut material from the drill bit and the drill hole. Drilling in thin steel and non–ferrous metals The maximum retaining power is reached when using steel with a low carbon content and a material thickness of at least 12 mm. Drilling in rounded and heavily dented materials Apply the drill stand with the longer side of the magnetic foot parallel to the axis of the workpiece. When drilling in steel with a thickness of less than 6 mm or in non–ferrous metals a steel plate of at least 250 x 250 x 12 mm has to be fixed on the workpiece. The drill stand can then be put onto this plate. Fill the free space underneath the magnetic foot with steel wedges or steel bars such that as many lines of magnetic force as possible will run from the magnetic cores via the workpiece to the magnetic foot. In doing so the axis of the drill must be pointed exactly to the centre of the workpiece or the drill might move slightly laterally. From time to time, apply a few drops of oil to the rack toothing. The bearings of the feed shaft are self–cutting and must not be greased. Grease the sliding surface of the carriage with Molykote grease. Maintenance Use only AEG accessories and spare parts. Should components need to be exchanged which have not been described, please contact one of our AEG service agents (see our list of guarantee/service addresses). If needed, an exploded view of the tool can be ordered. Please state the ten–digit No. as well as the machine type printed on the label and order the drawing at your local service agents or directly at: Atlas Copco Electric Tools GmbH, Postfach 320, D–71361 Winnenden. Accessories ENGLISH The range of accessories with part numbers is shown in our catalogue.

MDE 1200 Vorwort Interruptor principal conectado Amarillo: Imán activado Verde: Máquina conectada Sluk for maskinen

EC-DECLARATION OF CONFORMITY

EC-KONFORMITEITSVERKLARING DANSK CE-KONFORMITETSERKLÆRING NORGE

CE-ERKLÆRING AV ANSVARSFORHOLD

We declare under our sole responsibility that this product is in conformity with the following standards or standardized documents. EN 50144, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3, in accordance with the regulations

98/37/EC, 73/23/EEC, 89/336/EEC

Rainer Warnicki Manager Product Marketing and Development Copyright 2003 Atlas Copco Electric Tools GmbH P.O. Box 320 D-71361 Winnenden Germany www.atlascopco.de Printed in Germany (02.03)